Robot whole-layer caging system

By designing a robotic whole-layer cage loading system and utilizing lifting hydraulic push rods, support brackets, and adsorption clamping structures, the problem of low efficiency in traditional cage loading operations has been solved. The cage loading operation has been automated and intelligentized, the handling accuracy and stability have been improved, and it can adapt to a variety of raw material shapes, thereby reducing labor costs.

CN223356769UActive Publication Date: 2025-09-19QUANZHOU KESHENG PACKAGING MACHINERY
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Patent Information

Application Number
CN202422799968.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-19
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Traditional cage loading operations are inefficient and have high labor costs, making it difficult to achieve automated and intelligent transformation of cage loading operations.

Method used

A robotic whole-layer cage loading system was designed, including a handling plate, a lifting hydraulic push rod, a support bracket and an adsorption clamping structure. Combined with a horizontal telescopic box, a horizontal telescopic axis, an L-shaped extrusion block, a negative pressure L-shaped axis tube, an air-squeezed negative pressure suction cup and an auxiliary adsorption component, the system can achieve stable movement, precise positioning and multi-dimensional adjustment. The raw materials are fixed through negative pressure adsorption technology, which improves the versatility and flexibility of the equipment.

Benefits of technology

It realizes the automation and intelligence of cage loading operations, improves work efficiency, reduces manual intervention, enhances the stability and reliability of the system, adapts to raw materials of different sizes and shapes, and ensures high precision and safety during the handling process.

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Abstract

The utility model discloses a robot whole-layer caging system, which comprises a carrying plate, two pairs of lifting hydraulic push rods, a pair of support brackets and an adsorption clamping structure, and relates to the technical field of whole-layer caging, through the two pairs of lifting hydraulic push rods, the system can stably and accurately move and stretch in the horizontal direction and the vertical direction; the high precision of the carrying and positioning process is ensured; the L-shaped extrusion block, the supporting bracket and the horizontal lead screw module are combined for use, so that the stability and the adjusting capability of the system in multiple dimensions are further enhanced; according to the system, the distance between the two pairs of L-shaped supporting blocks and the negative-pressure L-shaped shaft tube is allowed to be adjusted to adapt to raw materials or plates of different sizes and shapes, and the universality and flexibility of equipment are improved; and by using an auxiliary adsorption assembly and an air extracting pump, the system can adjust the negative pressure adsorption strength and position according to needs, and the adjustability is further enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of whole-layer cage installation, in particular to a robot whole-layer cage installation system. Background Art

[0002] With the rapid development of the manufacturing industry and the continued rise in labor costs, automated and intelligent production systems are gradually becoming a new trend driving industry progress. In particular, in the critical area of ​​warehousing and logistics, caging operations, as a bridge connecting production lines and logistics transportation, face challenges with their traditional operating model due to low efficiency and high labor costs. In view of this, the development of an innovative robotic full-layer caging system aims to fully realize the automation and intelligent transformation of caging operations. This has immeasurable value and significance for improving production efficiency, reducing labor costs, and optimizing logistics management systems. In view of this, in-depth research on the above issues has led to the creation of this case. Utility Model Content

[0003] In view of the deficiencies of the existing technology, the present invention provides a robot-based whole-layer cage loading system, which solves some of the existing background technology problems.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a robot whole-layer cage loading system, comprising: a transport plate, two pairs of lifting hydraulic push rods, a pair of support brackets and an adsorption clamping structure, wherein the pushing ends of the two pairs of lifting hydraulic push rods are connected to the transport plate, and the pair of support brackets are installed on the transport plate through the adsorption clamping structure;

[0005] The adsorption and clamping structure includes: a pair of horizontal telescopic boxes, two pairs of horizontal telescopic shafts, a pair of horizontal telescopic hydraulic push rods, a pair of L-shaped extrusion blocks, two pairs of negative pressure L-shaped shaft tubes, two pairs of extrusion negative pressure suction cups, a pair of horizontal lead screw modules, two pairs of L-shaped support blocks and an auxiliary adsorption component;

[0006] A pair of horizontal telescopic boxes are respectively installed on the transport plate in parallel with each other, and the two pairs of horizontal telescopic shafts are respectively movably inserted on the inner sides of a pair of horizontal telescopic boxes, a pair of telescopic horizontal telescopic hydraulic push rods are respectively installed on the inner sides of a pair of horizontal telescopic boxes, a pair of L-shaped extrusion blocks are respectively installed on a pair of horizontal telescopic extrusion hydraulic push rods and two pairs of horizontal telescopic shafts, a pair of support brackets are respectively installed on a pair of support brackets, a pair of horizontal screw modules are respectively provided with a pair of support brackets, two pairs of L-shaped support blocks are respectively inserted on a pair of horizontal screw modules, two pairs of negative pressure L-shaped shaft tubes are respectively inserted on two pairs of L-shaped support blocks, two pairs of extruded negative pressure suction cups are respectively installed on two pairs of negative pressure L-shaped shaft tubes, and the auxiliary adsorption assembly is installed on the transport plate.

[0007] Preferably, the auxiliary adsorption assembly comprises: a plurality of extruded circular rubber rings, a toothed air extraction pipe, two pairs of air extraction and drainage pipes, and an air extraction pump;

[0008] The vacuum pump is installed on the transport plate, the geared vacuum pipe is inserted on the transport plate, and the geared vacuum pipe is connected to the vacuum pump, a plurality of extruded circular rubber rings are sleeved on the geared vacuum pipe, and two pairs of vacuum drainage pipes are connected to the geared vacuum pipe and two pairs of negative pressure L-shaped shaft tubes.

[0009] Preferably, a scanning camera is provided on the transport plate.

[0010] Preferably, an infrared scanner is provided on the transport plate.

[0011] Preferably, the two pairs of air-extruding negative pressure suction cups are respectively provided with a pressure sensor.

[0012] Preferably, distance measuring devices are provided on the two pairs of L-shaped support blocks.

[0013] The utility model provides a robot-based whole-layer cage loading system. It has the following beneficial effects: the robot-based whole-layer cage loading system, through two pairs of lifting hydraulic push rods, can achieve stable and precise movement and extension in the horizontal and vertical directions, ensuring high precision in the handling and positioning process; the combined use of L-shaped extrusion blocks, support brackets and horizontal screw modules further enhances the stability and adjustment capabilities of the system in multiple dimensions; the system allows for adapting to raw materials or plates of different sizes and shapes by adjusting the distance between the two pairs of L-shaped support blocks and the negative pressure L-shaped shaft tube, thereby improving the versatility and flexibility of the equipment; the use of auxiliary adsorption components and vacuum pumps enables the system to adjust the strength and position of negative pressure adsorption as needed, further enhancing adjustability; through negative pressure adsorption technology, the system can firmly It firmly adsorbs and fixes raw materials or plates to prevent them from sliding or falling off during transportation or processing; the design of the extruded circular rubber ring and the toothed exhaust pipe increases the contact area and adsorption force with the raw materials, and improves the stability and reliability of fixation; the entire system is automatically controlled by automated components such as hydraulic push rods and horizontal screw modules, which improves work efficiency and productivity; the system can automatically adjust and adapt to different work scenarios and needs, reducing the time for manual intervention and adjustment; the system integrates multiple functions such as lifting, telescoping, and adsorption into one, which can meet a variety of different transportation, positioning and processing needs; through reasonable structural design and component layout, the system achieves a high degree of integration and compactness, which is easy to install, maintain and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic front and cross-sectional view of the robot whole-layer cage loading system of the present invention.

[0015] Figure 2 This is a top-down cross-sectional schematic diagram of the robot whole-layer cage loading system of the present invention.

[0016] Figure 3 This is a three-dimensional schematic diagram of the robot whole-layer cage loading system described in the present invention.

[0017] In the figure: 1. Transport plate; 2. Lifting hydraulic push rod; 3. Support bracket; 4. Horizontal telescopic box; 5. Horizontal telescopic shaft; 6. Horizontal telescopic hydraulic push rod; 7. L-shaped extrusion block; 8. Negative pressure L-shaped shaft tube; 9. Extrusion negative pressure suction cup; 10. Horizontal screw module; 11. L-shaped support block. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Through the use of wires by those skilled in the art, all electrical components in this case are connected to their corresponding power supplies, and appropriate controllers and encoders should be selected according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components are electrically connected in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.

[0020] Example

[0021] like Figure 1-3 As shown, the pushing ends of the two pairs of lifting hydraulic push rods 2 are connected to the transport plate 1, and a pair of support brackets 3 are installed on the transport plate 1 through the adsorption clamping structure;

[0022] Specifically, the adsorption and clamping structure includes: a pair of horizontal telescopic boxes 4, two pairs of horizontal telescopic shafts 5, a pair of horizontal telescopic hydraulic push rods 6, a pair of L-shaped extrusion blocks 7, two pairs of negative pressure L-shaped shaft tubes 8, two pairs of extrusion negative pressure suction cups 9, a pair of horizontal screw modules 10, two pairs of L-shaped support blocks 11 and an auxiliary adsorption component;

[0023] Specifically, a pair of horizontal telescopic boxes 4 are respectively installed on the transport plate 1 in relative parallel, two pairs of horizontal telescopic shafts 5 are respectively movably inserted into the inner sides of a pair of horizontal telescopic boxes 4, a pair of telescopic horizontal telescopic hydraulic push rods 6 are respectively installed on the inner sides of a pair of horizontal telescopic boxes 4, a pair of L-shaped extrusion blocks 7 are respectively installed on a pair of horizontal telescopic extrusion hydraulic push rods and two pairs of horizontal telescopic shafts 5, a pair of support brackets 3 are respectively installed on a pair of support brackets 3, a pair of horizontal screw modules 10 are respectively provided on a pair of support brackets 3, two pairs of L-shaped support blocks 11 are respectively inserted into a pair of horizontal screw modules 10, two pairs of negative pressure L-shaped shaft tubes 8 are respectively inserted into two pairs of L-shaped support blocks 11, two pairs of extruded negative pressure suction cups 9 are respectively installed on two pairs of negative pressure L-shaped shaft tubes 8, and the auxiliary adsorption component is installed on the transport plate 1;

[0024] It should be noted that, in the above, by driving the two pairs of lifting hydraulic push rods 2 to stably move in the longitudinal and transverse directions in the horizontal direction, the two pairs of lifting hydraulic push rods 2 drive the transport plate 1 thereon to stably extend and retract horizontally, and at the same time, by extending and retracting the two pairs of lifting hydraulic push rods 2, the transport plate 1 on the pushing end is driven to lift and lower stably, and the horizontal telescopic hydraulic push rods 6 inside the horizontal telescopic box 4 on the transport plate 1 are extended and retracted, driving the L-shaped extrusion block 7 thereon to extend and retract horizontally, and the L-shaped extrusion block 7 drives the support bracket 3 thereon, so that a pair of support brackets 3 are relatively extended and retracted, and at the same time, a pair of horizontal screw modules 10 on a pair of support brackets 3 are operated to respectively drive a pair of L-shaped support blocks 11 thereon to relatively extend and retract, thereby adjusting the relative extension of the two pairs of L-shaped support blocks 11, and respectively drive the two pairs of negative pressure L-shaped shaft tubes 8 thereon by the two pairs of L-shaped support blocks 11, thereby changing the distance between the two pairs of negative pressure L-shaped shaft tubes 8 and the extrusion negative pressure suction cups thereon for adjustment, and at the same time, the two pairs of negative pressure L-shaped shaft tubes 8 are evacuated by the auxiliary adsorption component, thereby achieving the adjustment of the fixed position of negative pressure adsorption.

[0025] like Figure 1-3 As shown, the auxiliary adsorption assembly includes: a plurality of extruded circular rubber rings, a toothed exhaust pipe, two pairs of exhaust drainage pipes and an exhaust pump;

[0026] Specifically, the air pump is installed on the transport plate 1, the toothed air pump is inserted on the transport plate 1, and the toothed air pump is connected to the air pump, a plurality of the extruded ring rubber rings are sleeved on the toothed air pump, and two pairs of the air drainage tubes are connected to the toothed air pump and the two pairs of the negative pressure L-shaped shaft tubes 8;

[0027] It should be noted that, in the above, when the conveying plate 1 is raised or lowered, several extruded circular rubber rings squeeze the raw materials, and the toothed exhaust pipe is evacuated by the vacuum pump. At the same time, the toothed exhaust pipe and two pairs of exhaust drainage pipes are used to negatively adsorb the plate through two pairs of extrusion negative pressure suction cups, and at the same time, several raw materials are negatively adsorbed and fixed through the toothed exhaust pipe.

[0028] As a preferred solution, further, a scanning camera is provided on the transport plate 1 .

[0029] As a preferred solution, further, an infrared scanner is provided on the transport plate 1 .

[0030] As a preferred solution, further, the two pairs of the air-squeezing negative pressure suction cups 9 are respectively provided with pressure sensors.

[0031] As a preferred solution, further, the two pairs of L-shaped support blocks 11 are provided with distance measuring devices.

[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Robotic whole-layer cage loading system, including: A transport plate, two pairs of lifting hydraulic push rods, a pair of support brackets and an adsorption clamping structure, wherein the pushing ends of the two pairs of lifting hydraulic push rods are connected to the transport plate, and the pair of support brackets are installed on the transport plate through the adsorption clamping structure; The adsorption and clamping structure includes: a pair of horizontal telescopic boxes, two pairs of horizontal telescopic shafts, a pair of horizontal telescopic hydraulic push rods, a pair of L-shaped extrusion blocks, two pairs of negative pressure L-shaped shaft tubes, two pairs of extrusion negative pressure suction cups, a pair of horizontal lead screw modules, two pairs of L-shaped support blocks and an auxiliary adsorption component; A pair of horizontal telescopic boxes are respectively installed on the transport plate in parallel with each other, and the two pairs of horizontal telescopic shafts are respectively movably inserted on the inner sides of a pair of horizontal telescopic boxes, a pair of telescopic horizontal telescopic hydraulic push rods are respectively installed on the inner sides of a pair of horizontal telescopic boxes, a pair of L-shaped extrusion blocks are respectively installed on a pair of horizontal telescopic extrusion hydraulic push rods and two pairs of horizontal telescopic shafts, a pair of support brackets are respectively installed on a pair of support brackets, a pair of horizontal screw modules are respectively provided with a pair of support brackets, two pairs of L-shaped support blocks are respectively inserted on a pair of horizontal screw modules, two pairs of negative pressure L-shaped shaft tubes are respectively inserted on two pairs of L-shaped support blocks, two pairs of extruded negative pressure suction cups are respectively installed on two pairs of negative pressure L-shaped shaft tubes, and the auxiliary adsorption assembly is installed on the transport plate.

2. The robot whole-layer cage loading system according to claim 1, characterized in that: The auxiliary adsorption assembly includes: a plurality of extruded circular rubber rings, a toothed air extraction pipe, two pairs of air extraction and drainage pipes, and an air extraction pump; The vacuum pump is installed on the transport plate, the geared vacuum pipe is inserted on the transport plate, and the geared vacuum pipe is connected to the vacuum pump, a plurality of extruded circular rubber rings are sleeved on the geared vacuum pipe, and two pairs of vacuum drainage pipes are connected to the geared vacuum pipe and two pairs of negative pressure L-shaped shaft tubes.

3. The robot whole-layer cage loading system according to claim 2, characterized in that: A scanning camera is provided on the transport plate.

4. The robot whole-layer cage loading system according to claim 3, characterized in that: An infrared scanner is provided on the transport plate.

5. The robot whole-layer cage loading system according to claim 4, characterized in that: The two pairs of air-squeezing negative-pressure suction cups are respectively provided with pressure sensors.

6. The robot whole-layer cage loading system according to claim 5, characterized in that: The two pairs of L-shaped support blocks are provided with distance measuring devices.