Pipe joint surface strengthening device
By designing a surface strengthening device for pipe joints and utilizing clamping, guiding and rolling mechanisms, continuous rolling of pipe joints is achieved, solving the problem of low production efficiency and improving the efficiency of mass production.
Patent Information
- Application Number
- CN202422663451.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In the prior art, the rolling strengthening device for pipe joints cannot achieve continuous production, resulting in low production efficiency.
A pipe joint surface strengthening device was designed, which included a chassis, a clamping mechanism, a guide mechanism and a rolling strengthening mechanism. The clamping mechanism fixed the pipe joint, the guide mechanism positioned and transported it, and the rolling strengthening mechanism realized the rotation and diameter adjustment of the roller, thereby achieving continuous rolling.
The continuous rolling process of the pipe joint is realized, the production efficiency is improved, the processing time is reduced, and it is suitable for mass production.
Smart Images

Figure CN223357693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surface strengthening devices, in particular to a surface strengthening device for a pipe joint. Background Art
[0002] Rolling hardening of pipe fittings is a surface modification technology used to improve the hardness, fatigue strength, and corrosion resistance of metal pipe fittings. Rolling hardening involves rolling the surface of the fitting with a hard roller, causing plastic deformation. This deformation leads to grain refinement in the surface layer, creating compressive stress, thereby improving surface hardness and wear resistance.
[0003] During mass production in factories, a large number of pipe joints need to be continuously rolled. Current devices typically fix the pipe joints and then use rollers to roll them, requiring the joints to be disassembled and installed continuously. This makes it difficult to continuously roll the pipe joints, hindering production efficiency. Utility Model Content
[0004] The purpose of the utility model is to address the problems existing in the background technology and to provide a pipe joint surface strengthening device.
[0005] The technical solution of the utility model is: a pipe joint surface strengthening device, including a chassis, and also includes:
[0006] Two sets of clamping mechanisms are installed on the chassis, and the clamping mechanisms clamp a guide mechanism, which is used to transport and position the pipe joint. The guide mechanism includes an expansion component, and the expansion component adjusts the diameter of the guide mechanism;
[0007] A rolling reinforcement mechanism is installed on the chassis, and the rolling reinforcement mechanism includes a plurality of rollers. The rolling reinforcement mechanism adjusts the diameter of a circle formed by the plurality of rollers and drives the plurality of rollers to rotate.
[0008] Optionally, the clamping mechanism includes support plates fixedly mounted on both sides of the chassis, two first push rod motors fixedly mounted on the support plates, and arc-shaped clamping blocks fixedly mounted on output shafts of the first push rod motors.
[0009] Optionally, the guide mechanism includes a vertical pole located between two arc-shaped clamping blocks, the vertical pole is provided with two grooves corresponding to the arc-shaped clamping blocks, a plurality of flexible connecting plates are fixedly mounted on the vertical pole, a tensioning rod is fixedly mounted on the flexible connecting plate, and a conveying wheel is rotatably mounted on the tensioning rod.
[0010] Optionally, the expansion assembly includes connecting rods rotatably mounted on the upper and lower sides of the tensioning rod, a connecting disk is rotatably mounted on multiple connecting rods located on the same side, and a second push rod motor is fixedly mounted between two connecting disks.
[0011] Optionally, the rolling reinforcement mechanism includes a first gear and a second gear rotatably mounted on the chassis, the first gear and the second gear meshing with each other, a motor is fixedly mounted in the chassis, the output shaft of the motor is coaxially fixedly connected to the second gear, a support ring is fixedly mounted on the first gear, a plurality of adjustment rods are slidably mounted on the support ring, the roller is rotatably mounted on the adjustment rod, a transmission rod is rotatably mounted on the adjustment rod, an adjustment ring and a third push rod motor are rotatably mounted on the first gear, the other end of the transmission rod is rotatably connected to the adjustment ring, and the output shaft of the third push rod motor is rotatably connected to the adjustment ring.
[0012] Optionally, a circulation hole is provided in the middle of the first gear, and the plurality of tensioning rods extend to the interior of the chassis through the circulation hole. A collection box is fixedly installed in the chassis and directly below the plurality of tensioning rods.
[0013] Optionally, a pressure mechanism is installed on the chassis, and the pressure mechanism includes a mounting base fixedly installed on both sides of the chassis, a fourth push rod motor is fixedly installed on the mounting base, a pressure ring is fixedly installed on the output shafts of the two fourth push rod motors, a plurality of slides are fixedly installed on the pressure ring, a pressure plate is slidably installed in the slide, a fifth push rod motor is fixedly installed in the slide, and the output shaft of the fifth push rod motor is fixedly connected to the pressure plate.
[0014] In summary, this application includes at least one of the following beneficial technical effects:
[0015] By setting up two sets of clamping mechanisms to periodically clamp the guide mechanism, the vertical pole can always be kept in a fixed state, and the pipe joint can be continuously slid into multiple tensioning rods through the vertical pole, so the pipe joint can be continuously transported and positioned. After rolling, the pipe joint will directly separate from the tensioning rod without manual unloading, so that continuous rolling of the pipe joint can be achieved. In large-scale production in the factory, it can effectively reduce processing time and improve processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic structural diagram of the pipe joint surface strengthening device of the utility model is given;
[0017] Figure 2 This is a schematic structural diagram of the clamping mechanism and the guiding mechanism of the utility model;
[0018] Figure 3 This is a schematic structural diagram of the pressure-applying mechanism of the utility model;
[0019] Figure 4 This is a structural diagram of the rolling reinforcement mechanism of the utility model;
[0020] Figure 5 for Figure 2 A partial enlarged view of point A in the middle.
[0021] Figure numerals: 1. chassis; 2. support plate; 201. first push rod motor; 202. arc-shaped clamping block; 3. vertical pole; 301. groove; 302. flexible connecting piece; 303. tensioning rod; 304. conveying wheel; 305. connecting rod; 306. connecting plate; 307. second push rod motor; 4. first gear; 401. second gear; 402. support ring; 403. adjusting rod; 404. roller; 405. transmission rod; 406. adjusting ring; 407. third push rod motor; 5. mounting seat; 501. fourth push rod motor; 502. pressure ring; 503. slide; 504. pressure plate; 6. pipe joint. DETAILED DESCRIPTION
[0022] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments.
[0023] Example
[0024] like Figures 1 to 2 and Figure 5As shown, the present invention proposes a pipe joint surface strengthening device, comprising a chassis 1, and also comprising two sets of clamping mechanisms mounted on the chassis 1, the clamping mechanisms clamping guide mechanisms, the guide mechanisms being used to convey and position the pipe joint 6, the clamping mechanisms comprising support plates 2 fixedly mounted on both sides of the chassis 1, two first push rod motors 201 fixedly mounted on the support plates 2, and arc-shaped clamping blocks 202 fixedly mounted on the output shafts of the first push rod motors 201. The guide mechanism comprises a vertical rod 3 located between the two arc-shaped clamping blocks 202, the vertical rod 3 being provided with two grooves 301 corresponding to the arc-shaped clamping blocks 202, a plurality of flexible connecting pieces 302 fixedly mounted on the vertical rod 3, a tensioning rod 303 fixedly mounted on the flexible connecting piece 302, and a conveying wheel 304 rotatably mounted on the tensioning rod 303. The two first push rod motors 201 located on the same horizontal plane drive the arc-shaped clamping block 202 to move into the groove 301 to fix the vertical rod 3, and the clamping mechanisms on the upper and lower sides can clamp and fix the vertical rod 3 independently. When installing the pipe joint 6, first put the pipe joint 6 on the vertical pole 3. At this time, the upper clamping mechanism fixes the vertical pole 3. At this time, the pipe joint put on the vertical pole 3 will rest on the output shaft of the upper first push rod motor 201. After a certain number of pipe joints 6 are put on, the lower clamping mechanism can be used to fix the vertical pole, so that the output shafts of the two upper first push rod motors 201 can be retracted. At this time, the pipe joint 6 put on the vertical pole 3 will move downward under the action of gravity and rest on the output shaft of the lower first push rod motor 201. Then, the upper first push rod motor 201 is fixed to the vertical pole 3 again, and the lower first push rod motor 201 cancels the fixation on the vertical pole 3, so that the vertical pole 3 can always remain in a fixed state, and the pipe joint 6 can slide into multiple tensioning rods 303 through the vertical pole 3.
[0025] It should be noted that the maximum number of pipe joints 6 that can be mounted on the upright pole 3 at a time depends on the ratio of the distance between the two grooves 301 to the length of a single pipe joint 6 , and that circumferential positioning is performed between the grooves 301 and the arc-shaped clamping block 202 .
[0026] The guide mechanism includes an expansion assembly that adjusts the diameter of the guide mechanism. The expansion assembly comprises connecting rods 305 rotatably mounted on the upper and lower sides of the tensioning rod 303. A connecting disk 306 is rotatably mounted on multiple connecting rods 305 on the same side, and a second push rod motor 307 is fixedly mounted between the two connecting disks 306. The second push rod motor 307 is retracted and retracted to adjust the distance between the two connecting disks 306, driving the upper and lower connecting rods 305 to rotate synchronously. The rotating connecting rod 305 pushes the multiple tensioning rods 303 to contract or expand, allowing the multiple tensioning rods 303 to use the inner diameters of the pipe joint 6 of different sizes and to position the axis of the pipe joint 6.
[0027] like Figure 4 As shown, this embodiment also includes a rolling reinforcement mechanism installed on the chassis, the rolling reinforcement mechanism includes multiple rollers 404, the rolling reinforcement mechanism adjusts the diameter of the circle formed by the multiple rollers 404, and drives the multiple rollers 404 to rotate.
[0028] Furthermore, the rolling reinforcement mechanism includes a first gear 4 and a second gear 401 rotatably mounted on the chassis 1, the first gear 4 and the second gear 401 are meshed with each other, a motor is fixedly mounted in the chassis 1, the output shaft of the motor is coaxially fixedly connected to the second gear 401, a support ring 402 is fixedly mounted on the first gear 4, a plurality of adjustment rods 403 are slidably mounted on the support ring 402, the roller 404 is rotatably mounted on the adjustment rod 403, a transmission rod 405 is rotatably mounted on the adjustment rod 403, an adjustment ring 406 and a third push rod motor 407 are rotatably mounted on the first gear 4, the other end of the transmission rod 405 is rotatably connected to the adjustment ring 406, and the output shaft of the third push rod motor 407 is rotatably connected to the adjustment ring 406. When rolling the pipe joint 6, first, the third push rod motor 407 drives the adjusting ring 406 to rotate, and the rotating adjusting ring 406 will drive the adjusting rod 403 to slide, and the sliding adjusting rod 403 will drive the multiple rollers 404 to move, so as to adjust the size of the circular diameter formed by the multiple rollers 404, and then make the multiple rollers 404 squeeze on the pipe joint 6, and then start the motor to drive the second gear 401 to rotate, the rotating second gear 401 will drive the first gear 4 to rotate, and the rotating first gear 4 will drive the multiple rollers 404 to rotate, so that the rollers 404 evenly roll the pipe joint 6.
[0029] A flow hole is provided in the middle of the first gear 4, through which multiple tension rods 303 extend into the interior of the chassis 1. A collection box is fixedly mounted within the chassis 1 and directly below the multiple tension rods 303. After rolling, the pipe joints 6 fall through the flow hole into the collection box for unified collection.
[0030] like Figure 3As shown, in this embodiment, a pressure-applying mechanism is installed on the chassis 1, and the applying mechanism includes a mounting base 5 fixedly installed on both sides of the chassis 1, and a fourth push rod motor 501 is fixedly installed on the mounting base 5, and a pressure ring 502 is fixedly installed on the output shaft of the two fourth push rod motors 501, and a plurality of slides 503 are fixedly installed on the pressure ring 502, and a pressure plate 504 is slidably installed in the slide 503, and a fifth push rod motor is fixedly installed in the slide 503, and the output shaft of the fifth push rod motor is fixedly connected to the pressure plate 504. During rolling, the multiple rollers 404 in the lower pipe joint 6 are squeezed and cannot be lowered. At this time, downward pressure is applied to the upper pipe joint 6 by multiple pressure plates 504, which can drive the multiple pipe joints 6 stacked on each other to move downward, thereby realizing the downward feeding of the pipe joint 6. The fifth push rod motor can drive the pressure plate 504 to extend and retract, so that the pressure plate 504 can contact the pipe joint 6, and the fourth push rod motor 501 can drive the pressure ring 502 to move downward, thereby driving multiple pipe joints 6 to move downward.
[0031] Working principle: When installing the pipe joint 6, first put the pipe joint 6 on the vertical pole 3. At this time, the upper clamping mechanism fixes the vertical pole 3. After a certain number of pipe joints 6 are put on, the lower clamping mechanism can be used to fix the vertical pole, so that the output shafts of the two first push rod motors 201 on the upper side are retracted. At this time, the pipe joint 6 put on the vertical pole 3 will move downward under the action of gravity, and then the upper first push rod motor 201 is used to fix the vertical pole 3 again, and the lower first push rod motor 201 cancels the fixation on the vertical pole 3, so that the vertical pole 3 can always remain in a fixed state, and the pipe joint 6 can slide into multiple tensioning rods 303 through the vertical pole 3, so that the pipe joint 6 can be continuously transported and installed.
[0032] The distance between the two connecting plates 306 can be adjusted by extending and retracting the second push rod motor 307, which can drive the connecting rods 305 on the upper and lower sides to rotate synchronously. The rotating connecting rods 305 will push the multiple tensioning rods 303 to contract or expand, so that the multiple tensioning rods 303 can use the inner diameters of the pipe joints 6 of different sizes and position the axial center line of the pipe joint 6.
[0033] When rolling the pipe joint 6, the third push rod motor 407 is first used to drive the roller 404 to move, so that the size of the circular diameter formed by the multiple rollers 404 can be adjusted, and then the multiple rollers 404 are squeezed on the pipe joint 6. Then the motor is started to drive the second gear 401 to rotate. The rotating second gear 401 will drive the first gear 4 to rotate. The rotating first gear 4 will drive the multiple rollers 404 to rotate, so that the rollers 404 roll the pipe joint 6 evenly.
[0034] During rolling, the multiple rollers 404 in the lower pipe joint 6 are squeezed and cannot be lowered. At this time, downward pressure is applied to the upper pipe joint 6 through the multiple pressure plates 504, which can drive the multiple pipe joints 6 stacked on each other to move downward, thereby realizing the downward feeding of the pipe joint 6.
[0035] The above specific embodiments are merely several optional embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art may make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A pipe joint surface strengthening device, comprising a chassis (1), characterized in that: Also includes: Two sets of clamping mechanisms are mounted on the chassis (1), wherein the clamping mechanisms clamp a guide mechanism, wherein the guide mechanism is used to transport and position the pipe joint (6), and wherein the guide mechanism includes an expansion component, wherein the expansion component adjusts the diameter of the guide mechanism; A rolling reinforcement mechanism is installed on the chassis, the rolling reinforcement mechanism comprising a plurality of rollers (404), the rolling reinforcement mechanism adjusting the diameter of a circle formed by the plurality of rollers (404) and driving the plurality of rollers (404) to rotate.
2. A pipe joint surface strengthening device according to claim 1, characterized in that: The clamping mechanism comprises support plates (2) fixedly mounted on both sides of the chassis (1), two first push rod motors (201) fixedly mounted on the support plates (2), and arc-shaped clamping blocks (202) fixedly mounted on the output shafts of the first push rod motors (201).
3. The pipe joint surface strengthening device according to claim 2, characterized in that: The guide mechanism comprises a vertical rod (3) located between two arc-shaped clamping blocks (202), the vertical rod (3) being provided with two grooves (301) corresponding to the arc-shaped clamping blocks (202), a plurality of flexible connecting pieces (302) being fixedly mounted on the vertical rod (3), a tensioning rod (303) being fixedly mounted on the flexible connecting piece (302), and a conveying wheel (304) being rotatably mounted on the tensioning rod (303).
4. The pipe joint surface strengthening device according to claim 3, characterized in that: The expansion assembly includes connecting rods (305) rotatably mounted on the upper and lower sides of the tensioning rod (303), a connecting disk (306) is rotatably mounted on multiple connecting rods (305) located on the same side, and a second push rod motor (307) is fixedly mounted between two connecting disks (306).
5. The pipe joint surface strengthening device according to claim 4, characterized in that: The rolling reinforcement mechanism comprises a first gear (4) and a second gear (401) rotatably mounted on the chassis (1), the first gear (4) and the second gear (401) meshing with each other, a motor fixedly mounted in the chassis (1), the output shaft of the motor being coaxially fixedly connected to the second gear (401), a support ring (402) fixedly mounted on the first gear (4), a plurality of adjustment rods (403) slidably mounted on the support ring (402), the roller (404) being rotatably mounted on the adjustment rod (403), a transmission rod (405) being rotatably mounted on the adjustment rod (403), an adjustment ring (406) and a third push rod motor (407) being rotatably mounted on the first gear (4), the other end of the transmission rod (405) being rotatably connected to the adjustment ring (406), and the output shaft of the third push rod motor (407) being rotatably connected to the adjustment ring (406).
6. The pipe joint surface strengthening device according to claim 5, characterized in that: A circulation hole is provided in the middle of the first gear (4), and the plurality of tensioning rods (303) extend into the interior of the chassis (1) through the circulation hole. A collection box is fixedly installed in the chassis (1) and directly below the plurality of tensioning rods (303).
7. The pipe joint surface strengthening device according to claim 6, characterized in that: A pressure mechanism is installed on the chassis (1), and the pressure mechanism includes a mounting seat (5) fixedly installed on both sides of the chassis (1), a fourth push rod motor (501) is fixedly installed on the mounting seat (5), a pressure ring (502) is fixedly installed on the output shafts of the two fourth push rod motors (501), a plurality of slideways (503) are fixedly installed on the pressure ring (502), a pressure plate (504) is slidably installed in the slideway (503), a fifth push rod motor is fixedly installed in the slideway (503), and the output shaft of the fifth push rod motor is fixedly connected to the pressure plate (504).