Withstand voltage detection equipment for core-through capacitor

By designing the pallet positioning frame assembly and the motor-driven detection plate lifting contact voltage detection contacts, the problems of low efficiency and poor accuracy of the through-core capacitor withstand voltage test are solved, and automated and efficient withstand voltage testing is achieved.

CN223362288UActive Publication Date: 2025-09-19DONGGUAN LONGXI INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202421935073.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-09-19
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing through-hole capacitor withstand voltage test is inefficient and prone to missed tests and inaccuracies.

Method used

A through-hole capacitor withstand voltage test equipment was designed. The equipment used a tray positioning frame assembly and an electric cylinder to drive the tray to move, and a motor to drive the detection plate to rise and fall, so that the voltage detection contacts on the detection plate automatically contacted the conductive end of the through-hole capacitor to perform a withstand voltage test.

Benefits of technology

The automated withstand voltage test of through-hole capacitors is realized, which improves the test efficiency and accuracy and avoids the inefficiency and errors of manual testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feed-through capacitor withstand voltage detection device which comprises a machine base, a support assembly and two guide sliding rods arranged in the support assembly are arranged on the top face of the machine base, sliding blocks are arranged on the guide sliding rods in a sleeved mode, and a bearing plate is arranged between the top faces of the sliding blocks of the guide sliding rods on the two sides. The top face of the machine base is provided with an electric cylinder with the moving end connected with the bearing plate to drive the bearing plate to slide along the guide sliding rods, the top face of the bearing plate is provided with a tray positioning frame assembly, the upper side of the bearing plate is provided with a detection plate, the top face of the detection plate is provided with two moving limiting rods penetrating through the support assembly, and the support assembly is provided with a motor with a rotating shaft arranged downwards. The detection plate is provided with a driving part which is matched with a rotating shaft of the motor to drive the detection plate to move up and down, the bottom surface of the detection plate is provided with a plurality of voltage detection contact groups which are respectively contacted with the conductive ends of the core-through capacitor, and each voltage detection contact group comprises two voltage detection contacts which are respectively contacted with the two conductive ends of the core-through capacitor. And the test efficiency is improved.
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Description

[Technical field]

[0001] The utility model relates to a through-core capacitor withstand voltage detection device. [Background Technology]

[0002] In the existing through-hole capacitor withstand voltage test, through-hole capacitors are generally tested manually one by one, which is inefficient and has problems such as missed tests and inaccurate tests. [Utility Model Content]

[0003] The utility model overcomes the shortcomings of the prior art and provides a through-hole capacitor withstand voltage detection device.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The top surface of the base is provided with a bracket assembly and two guide slide bars arranged in the bracket assembly and longitudinally arranged, the guide slide bars are provided with a slide bar, a supporting plate is provided between the top surfaces of the slide bars of the guide slide bars on both sides, the top surface of the base is provided with a longitudinally arranged electric cylinder whose moving end is connected to the supporting plate to drive the supporting plate to slide along the guide slide bar, the top surface of the supporting plate is provided with a tray positioning frame assembly for positioning the loading tray of the through-core capacitor, the upper side of the supporting plate is provided with a detection plate, the top surface of the detection plate is provided with two vertically arranged movable limit rods passing through the bracket assembly, the bracket assembly is provided with a motor with a rotating shaft arranged downward, the detection plate is provided with a driving part that cooperates with the motor rotating shaft to drive the detection plate to move up and down, and the bottom surface of the detection plate is provided with a plurality of voltage detection contact groups that respectively contact the conductive ends of the through-core capacitor, and the voltage detection contact group includes two voltage detection contacts that respectively contact the two conductive ends of the through-core capacitor.

[0006] The through-core capacitor withstand voltage testing equipment as described above is characterized in that the tray positioning frame assembly includes two supporting blocks arranged laterally on the top surface of the supporting plate, and the tops of the supporting blocks are located on opposite sides of the two supporting blocks and are respectively provided with positioning grooves for the through-core capacitor loading tray to be installed.

[0007] The through-hole capacitor withstand voltage testing device as described above is characterized in that a buffer is provided in the positioning groove.

[0008] The through-hole capacitor withstand voltage testing device as described above is characterized in that positioning bosses are respectively provided on both sides of the top surface of the support plate between the two supporting blocks, and tray positioning holes that cooperate with the positioning bosses are respectively provided on both sides of the through-hole capacitor loading tray.

[0009] The through-core capacitor withstand voltage testing equipment as described above is characterized in that: a plurality of rows of through-core capacitors are provided on the through-core capacitor loading tray and the bottom of the through-core capacitor extends through the through-core capacitor loading tray, a plurality of transverse partitions are provided on the top surface of the support plate and located between the two support blocks for transversely separating the through-core capacitors, and a plurality of longitudinal partitions are provided between the two transverse partitions for longitudinally separating the through-core capacitors.

[0010] The through-hole capacitor withstand voltage testing device as described above is characterized in that the voltage detection contact group is arranged horizontally on the bottom surface of the detection plate, and a detection contact separator is provided between adjacent voltage detection contact groups.

[0011] The through-hole capacitor withstand voltage detection device as described above is characterized in that the length of the detection contact separation plate is less than the sum of the lengths of the voltage detection contact and the upper portion of the through-hole capacitor.

[0012] The through-core capacitor withstand voltage detection device as described above is characterized in that: the bracket assembly includes a frame arranged on the outside of the support plate, a motor mounting plate is provided on the top surface of the frame, the motor is arranged on the motor mounting plate and the motor shaft passes through the motor mounting plate, and the motor mounting plate is provided with a mounting plate limit hole for the movable limit rod to pass through.

[0013] The through-hole capacitor withstand voltage testing device as described above is characterized in that protective baffles are respectively provided on the front side, left side, right side and upper side of the rear side of the frame.

[0014] The through-core capacitor withstand voltage testing device as described above is characterized in that an external thread is provided on the outer side of the end of the motor shaft, and a driving member threaded hole is provided on the driving member to cooperate with the motor shaft.

[0015] The beneficial effects of the utility model are:

[0016] The utility model is provided with a tray positioning frame assembly for positioning and installing a through-core capacitor loading tray. The through-core capacitor loading tray is moved to a withstand voltage test position by an electric cylinder, and then a detection plate is driven up and down by a motor, so that each voltage detection contact group on the detection plate is respectively in contact with each through-core capacitor conductive end on each tray and a withstand voltage test is performed, thereby realizing automated withstand voltage testing and improving test efficiency. [Brief Description of the Drawings]

[0017] Figure 1 This is one of the schematic diagrams of the structure of the utility model;

[0018] Figure 2 This is the second schematic diagram of the structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the support plate, tray and test plate in the test state of the utility model;

[0020] Figure 4 This is one of the schematic diagrams of the support plate, tray and detection plate in the utility model in the separated state;

[0021] Figure 5 This is the second schematic diagram of the support plate, tray and detection plate in the separated state of the utility model. [Specific implementation method]

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings.

[0023] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. In addition, the descriptions of "preferred", "sub-preferred", etc. in the present invention are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "preferred" or "sub-preferred" may explicitly or implicitly include at least one such feature.

[0024] like Figure 1-5 As shown, a through-core capacitor withstand voltage detection device includes a base 1, a bracket assembly 2 and two guide slides 3 arranged in the bracket assembly 2 and longitudinally arranged are provided on the top surface of the base 1, a slider 4 is sleeved on the guide slide 3, and a supporting plate 5 is provided between the top surfaces of the sliders 4 of the guide slides 3 on both sides, a longitudinally arranged electric cylinder 6 is provided on the top surface of the base 1 and the moving end is connected to the supporting plate 5 to drive the supporting plate 5 to slide along the guide slide 3, a tray positioning frame assembly 8 for positioning the through-core capacitor loading tray 7 is provided on the top surface of the supporting plate 5, a detection plate 9 is provided on the upper side of the supporting plate 5, two vertically arranged movable limit rods 10 passing through the bracket assembly 2 are provided on the top surface of the detection plate 9, a motor 11 with a downwardly arranged rotating shaft is provided on the bracket assembly 2, a driving member 12 is provided on the detection plate 9 for cooperating with the rotating shaft of the motor 11 to drive the detection plate 9 to move up and down, and a plurality of voltage detection contact groups respectively in contact with the conductive ends of the through-core capacitor are provided on the bottom surface of the detection plate 9, and the voltage detection contact group includes two voltage detection contacts 13 respectively in contact with the two conductive ends of the through-core capacitor. The outer side surface of the end of the rotating shaft of the motor 11 is provided with an external thread, and the driving member 12 is provided with a driving member threaded hole that cooperates with the rotating shaft of the motor 11.

[0025] Before the withstand voltage test, the through-hole capacitors to be tested are placed on the tray 7, as shown in the following figure: Figure 3-4As shown, three rows of through-core capacitors to be tested are provided on the tray 7 in this case; during the test, the tray 7 together with the through-core capacitors to be tested are positioned and placed on the tray positioning frame assembly 8. After the test is started, the moving end of the electric cylinder 6 drives the supporting plate 5 to move, thereby driving the tray positioning frame assembly 8, the tray 7 and the through-core capacitors to be tested to move into the bracket assembly 2 together. When the first row of through-core capacitors moves to the test position, the electric cylinder 6 stops working, and then controls the motor 11 to rotate. Under the action of the screw rotation of the driving member 12, the detection plate 9 moves downward, so that the voltage detection contacts 13 of each voltage detection contact group on the detection plate 9 are respectively in contact with the two conductive ends of the corresponding through-core capacitors, and then the control host provided on the machine base 1 controls each voltage detection contact group to contact each The through-core capacitors are subjected to a withstand voltage test, and the test results are displayed on the display on the machine base 1; when the test of the first row of through-core capacitors is completed, the motor 11 rotates in the opposite direction to move the detection plate 9 upward, so that each voltage detection contact group is separated from the through-core capacitors, and then the tray positioning frame assembly 8, the tray 7 and the through-core capacitors to be tested are driven to continue to move by the electric cylinder 6. When the second row of through-core capacitors moves to the test position, the electric cylinder 6 stops working, and then the motor 11 rotates to drive the detection plate 9 to move downward so that each voltage detection contact group is in contact with each through-core capacitor and a withstand voltage test is performed, until the three rows of through-core capacitors have completed the withstand voltage test respectively, the electric cylinder 6 works to drive the tray 7 to move and send it out of the bracket assembly 2, realizing the function of quickly and accurately performing withstand voltage tests on multiple through-core capacitors.

[0026] like Figure 3-4 As shown, the tray positioning frame assembly 8 includes two supporting blocks 81 arranged horizontally on the top surface of the supporting plate 5, and the tops of the supporting blocks 81 are located on the opposite sides of the two supporting blocks 81 and are respectively provided with positioning grooves 811 for the through-core capacitor loading tray 7 to be installed; positioning bosses 83 are respectively provided on both sides of the top surface of the supporting plate 5 between the two supporting blocks 81, and tray positioning holes 71 are respectively provided on both sides of the through-core capacitor loading tray 7 to cooperate with the positioning bosses 83, so that the tray 7 is positioned and installed on the supporting plate 5; a buffer part 82 is provided in the positioning groove 811, which plays a buffering role when the tray 7 is placed.

[0027] like Figure 4 As shown, a plurality of rows of through-core capacitors are provided on the through-core capacitor loading tray 7, and the bottom of the through-core capacitor extends through the through-core capacitor loading tray 7. A plurality of transverse partitions 84 are provided on the top surface of the supporting plate 5 and located between the two supporting blocks 81 for transversely separating the through-core capacitors. A plurality of longitudinal partitions 85 are provided between the two transverse partitions 84 for longitudinally separating the through-core capacitors, which independently separate the lower parts of the through-core capacitors to avoid mutual influence during testing.

[0028] like Figure 4-5As shown, the voltage detection contact group is arranged horizontally on the bottom surface of the detection board 9, and a detection contact separation plate 91 is provided between adjacent voltage detection contact groups to separate the upper parts of the same through-core capacitors during the withstand voltage test to avoid mutual influence.

[0029] like Figure 4 As shown, the length of the detection contact separation plate 91 is less than the sum of the lengths of the voltage detection contact 13 and the upper portion of the through-core capacitor, ensuring that the voltage detection contact 13 is in contact with the conductive end of the through-core capacitor.

[0030] like Figure 1-3 As shown, the bracket assembly 2 includes a frame 21 disposed on the outside of the support plate 5. A motor mounting plate 22 is provided on the top surface of the frame 21. The motor 11 is mounted on the motor mounting plate 22, and the motor 11 shaft passes through the motor mounting plate 22. The motor mounting plate 22 is provided with a mounting plate limiting hole 221 for the movable limiting rod 10 to pass through. When the motor 11 rotates, the movable limiting rod 10 cooperates with the mounting plate limiting hole 221 to limit the upward and downward movement of the detection plate 9, ensuring that the voltage detection contact group on the detection plate 9 contacts the conductive ends of the lower through-core capacitors.

[0031] like Figure 1-2 As shown, protective baffles 23 are respectively provided on the front side, left side, right side and upper side of the rear side of the frame 21 to play a protective role and improve the safety of the pressure test.

[0032] The above are only preferred embodiments of the present invention and do not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the utility model concept, or directly or indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A through-hole capacitor withstand voltage testing device, characterized by: The invention comprises a machine base (1), a support assembly (2) and two longitudinally arranged guide slides (3) arranged in the support assembly (2) are provided on the top surface of the machine base (1), a slider (4) is sleeved on the guide slide (3), a support plate (5) is provided between the top surfaces of the sliders (4) of the guide slides (3) on both sides, an electric cylinder (6) is provided on the top surface of the machine base (1), the moving end of the electric cylinder being connected to the support plate (5) and driving the support plate (5) to slide along the guide slide (3), and a tray positioning frame assembly (8) for positioning a through-core capacitor loading tray (7) is provided on the top surface of the support plate (5). A detection plate (9) is provided on the upper side of the supporting plate (5), two vertically arranged movable limit rods (10) passing through the bracket assembly (2) are provided on the top surface of the detection plate (9), a motor (11) with a rotating shaft arranged downward is provided on the bracket assembly (2), a driving member (12) is provided on the detection plate (9) and cooperates with the rotating shaft of the motor (11) to drive the detection plate (9) to move up and down, and a plurality of voltage detection contact groups respectively contacting the conductive ends of the through-core capacitor are provided on the bottom surface of the detection plate (9), and the voltage detection contact group includes two voltage detection contacts (13) respectively contacting the two conductive ends of the through-core capacitor.

2. The through-hole capacitor withstand voltage testing device according to claim 1, characterized in that: The tray positioning frame assembly (8) includes two support blocks (81) arranged transversely on the top surface of the support plate (5), and the tops of the support blocks (81) are respectively provided with positioning grooves (811) on opposite sides of the two support blocks (81) for loading the through-core capacitor loading tray (7) therein.

3. The through-hole capacitor withstand voltage testing device according to claim 2, characterized in that: A buffer member (82) is provided in the positioning groove (811).

4. The through-hole capacitor withstand voltage testing device according to claim 2, characterized in that: Positioning bosses (83) are respectively provided on both sides of the top surface of the supporting plate (5) at positions between the two supporting blocks (81), and tray positioning holes (71) that cooperate with the positioning bosses (83) are respectively provided on both sides of the through-core capacitor loading tray (7).

5. The through-hole capacitor withstand voltage testing device according to claim 2, characterized in that: A plurality of rows of through-core capacitors are provided on a through-core capacitor loading tray (7), and the bottoms of the through-core capacitors extend through the through-core capacitor loading tray (7). A plurality of transverse partitions (84) are provided on the top surface of the support plate (5) between two support blocks (81) for transversely separating the through-core capacitors. A plurality of longitudinal partitions (85) are provided between the two transverse partitions (84) for longitudinally separating the through-core capacitors.

6. The through-hole capacitor withstand voltage testing device according to claim 1, characterized in that: The voltage detection contact group is arranged transversely on the bottom surface of the detection plate (9), and a detection contact separation plate (91) is provided between adjacent voltage detection contact groups.

7. The through-hole capacitor withstand voltage testing device according to claim 6, characterized in that: The length of the detection contact separation plate (91) is less than the sum of the lengths of the voltage detection contact (13) and the upper portion of the through-core capacitor.

8. The through-hole capacitor withstand voltage testing device according to claim 1, characterized in that: The bracket assembly (2) includes a frame (21) arranged on the outside of the supporting plate (5), a motor mounting plate (22) is provided on the top surface of the frame (21), a motor (11) is arranged on the motor mounting plate (22) and a rotating shaft of the motor (11) passes through the motor mounting plate (22), and a mounting plate limiting hole (221) for the movable limiting rod (10) to pass through is provided on the motor mounting plate (22).

9. The through-hole capacitor withstand voltage testing device according to claim 8, characterized in that: The front side, left side, right side and upper side of the rear side of the frame (21) are respectively provided with protective baffles (23).

10. The through-hole capacitor withstand voltage testing device according to claim 1, characterized in that: An external thread is provided on the outer side surface of the end of the rotating shaft of the motor (11), and a driving member threaded hole that matches the rotating shaft of the motor (11) is provided on the driving member (12).