Gluing equipment
By introducing a three-axis module, single-component and two-component glue valves and an industrial camera into the glue coating equipment, flexible glue coating on various types of workpieces is achieved, solving the problems of small applicability and low efficiency of existing equipment and improving glue coating quality and efficiency.
Patent Information
- Application Number
- CN202422710678.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing gluing equipment can only apply glue to a single model of workpiece, which cannot meet the needs of enterprises with multiple varieties and small batch production. It is also unable to flexibly adjust the workpiece type and gluing position, has a small scope of application, and has low gluing efficiency.
A gluing device was designed, which includes a three-axis module, single-component and two-component gluing valves, an industrial camera and a main control cabinet. The device can identify the workpiece model and reference hole, establish a coordinate system, and control the gluing valve through the three-axis module to accurately apply glue. The glue output rate can be adjusted in combination with the glue machine control cabinet. The device is suitable for various workpiece models.
The application scope of the gluing equipment has been expanded, the gluing efficiency and quality have been improved, and the product qualification rate has been improved by optimizing the unqualified gluing positions through detection.
Smart Images

Figure CN223367386U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gluing equipment, in particular to a gluing equipment. Background Art
[0002] Auto parts manufacturers must adapt to the diverse needs of different customers and vehicle models. The diverse range of parts, coupled with limited demand for each individual part, necessitates a high-variety, small-batch production model. This requires companies to possess both high production flexibility and enhanced management capabilities to meet the diverse market demands. This is also true in the new energy parts sector, where gluing is widely used for thermal management, bonding, sealing, and potting. Different types of glue are used for different functions, including single-component and two-component glues.
[0003] However, existing gluing equipment can only apply glue to a single type of workpiece, which cannot meet the needs of enterprises. In addition, existing gluing equipment cannot be flexibly adjusted according to the type of workpiece and the location to be glued, resulting in a limited scope of application and low gluing efficiency. Therefore, a gluing equipment is proposed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a glue coating device, which solves the technical problem that the existing glue coating equipment can only coat glue on a single model of workpiece and cannot meet the needs of enterprises.
[0005] To achieve the above-mentioned purpose, the present invention provides a glue coating device, comprising:
[0006] Workbench;
[0007] A three-axis module is provided on the top surface of the workbench. A mounting plate is provided on the three-axis module. A single-component glue valve and a two-component glue valve are provided on the mounting plate. The single-component glue valve and the two-component glue valve are both used to apply glue to the workpiece.
[0008] A main control cabinet is provided at the bottom of the workbench and is used to control the three-axis module;
[0009] An industrial camera is provided on the three-axis module, and is used to identify the model of the workpiece and the reference hole of the workpiece, and to establish a workpiece coordinate system according to the reference hole of the workpiece.
[0010] Preferably, the three-axis module includes: two parallel X-axis guide rails, a Y-axis guide rail is slidably arranged on the two X-axis guide rails, a Z-axis guide rail is slidably arranged on one side of the Y-axis guide rail, and the mounting plate is arranged on the Z-axis guide rail.
[0011] Preferably, the X-axis guide rail, the Y-axis guide rail and the Z-axis guide rail are perpendicular to each other.
[0012] Preferably, one side of the X-axis guide rail, one side of the Y-axis guide rail, and one side of the Z-axis guide rail are all provided with a wire drag chain.
[0013] Preferably, two glue connection devices are provided on the three-axis module, and the two glue connection devices are respectively located below the single-component glue valve and the two-component glue valve.
[0014] Preferably, a glue machine control cabinet is provided on one side of the workbench, and the glue machine control cabinet is used to control the single-component glue valve or the two-component glue valve.
[0015] Preferably, a clamp is provided on the top surface of the workbench, and the clamp is used to clamp the workpiece.
[0016] Preferably, a frame is provided on the top surface of the workbench, and a partition is provided on the frame, and the partition is used to isolate the workpiece from the external environment.
[0017] Compared with the above background technology, the present invention provides a glue coating device with the following beneficial effects:
[0018] (1) The utility model can freely select a single-component glue coating valve and a two-component glue coating valve according to the type of workpiece and the required glue coating process by arranging a single-component glue coating valve and a two-component glue coating valve on the mounting plate. It can perform glue coating on various types of workpieces, expand the scope of application of the glue coating equipment, and maximize the satisfaction of the needs of enterprises.
[0019] (2) The utility model uses an industrial camera to identify the model of the workpiece and the workpiece's reference hole, and establishes a workpiece coordinate system based on the workpiece's reference hole. The main control cabinet controls the three-axis module to drive the single-component glue valve or the two-component glue valve to continuously and accurately apply glue to the surface of the workpiece at each location where glue is required, thereby improving the glue application efficiency. At the same time, the industrial camera is used to inspect the surface of the workpiece after glue application, and workpieces with unqualified glue application are marked to facilitate secondary glue application and optimization in the later stage, thereby improving the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0021] Figure 1 A three-dimensional structural diagram of the gluing device provided in an embodiment of the present utility model;
[0022] Figure 2 A three-dimensional structural diagram of the glue coating device provided by an embodiment of the utility model with the partition hidden;
[0023] Figure 3 This is a top view of the gluing device provided by an embodiment of the utility model with the partition hidden.
[0024] Specifically, 1-workbench; 2-X-axis guide rail; 3-Y-axis guide rail; 4-Z-axis guide rail; 401-mounting plate; 5-main control cabinet; 6-wire drag chain; 7-gluing device; 701-drive motor; 702-gluing plate; 8-glue machine control cabinet; 9-fixture; 10-frame; 11-partition; 12-industrial camera; 13-single-component glue valve; 14-two-component glue valve. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0027] like Figure 1 、 Figure 2 and Figure 3 As shown, in order to achieve the above-mentioned purpose, the present invention provides a glue coating device, including: a workbench 1 and a three-axis module arranged on the workbench 1.
[0028] Among them, the three-axis module is arranged on the top surface of the workbench 1, and the three-axis module includes: two X-axis guide rails 2 arranged in parallel, and the Y-axis guide rail 3 is slidably arranged on the two X-axis guide rails 2, and under the action of the driving force, the Y-axis guide rail 3 can slide freely on the X-axis guide rail 2. A Z-axis guide rail 4 is slidably arranged on one side of the Y-axis guide rail 3, and under the action of the driving force, the Z-axis guide rail 4 can slide freely on the Y-axis guide rail 3. A mounting plate 401 is arranged on the Z-axis guide rail 4, and under the action of the driving force, the mounting plate 401 can slide freely on the Z-axis guide rail 4, wherein the X-axis guide rail 2, the Y-axis guide rail 3 and the Z-axis guide rail 4 are perpendicular to each other. It should be noted that the three-axis module is a relatively mature technology in the existing technology, so it will not be described in detail.
[0029] Furthermore, a single-component glue valve 13 and a two-component glue valve 14 are provided on the mounting plate 401. Both the single-component glue valve 13 and the two-component glue valve 14 are used to apply glue to the workpiece. The single-component glue valve 13 and the two-component glue valve 14 can be freely selected according to the type of workpiece and the required gluing process, thereby expanding the scope of application of the gluing equipment and being able to perform gluing work on various models of workpieces, thereby maximizing the satisfaction of the needs of the enterprise.
[0030] Correspondingly, a main control cabinet 5 is set at the bottom of the workbench 1, and the three-axis module is controlled by the main control cabinet 5. According to the type of the workpiece to be glued, a specific gluing program is input into the main control cabinet 5. The main control cabinet 5 controls the three-axis module to drive the single-component glue valve 13 or the two-component glue valve 14 to continuously apply glue to different positions on the workpiece. The gluing equipment can be applied to various types of workpieces, has a wider range of application, and has higher gluing efficiency.
[0031] In one example of the present invention, a wire drag chain 6 is provided on one side of the X-axis guide rail 2, one side of the Y-axis guide rail 3 and one side of the Z-axis guide rail 4. The wire drag chain 6 can protect the wires connected to the X-axis guide rail, the Y-axis guide rail and the Z-axis guide rail, avoid contact and friction between the wires and equipment components, thereby improving the service life of the wires.
[0032] In addition, two glue connecting devices 7 are provided on the three-axis module, and the two glue connecting devices 7 are respectively located below the single-component glue valve 13 and the double-component glue valve 14. Specifically, the glue connecting device 7 includes: a driving motor 701 arranged on the mounting frame, and a glue connecting plate 702 is sleeved on the output end of the driving motor 701. After the single-component glue valve 13 and the double-component glue valve 14 finish gluing, the glue connecting plate 702 is driven to rotate by the driving motor 701, and the glue connecting plate 702 is driven to the bottom of the single-component glue valve 13 and the double-component glue valve 14 to collect the glue remaining at the glue outlet position to prevent the residual glue from dripping onto the product surface during the movement of the glue machine, thereby affecting the product quality.
[0033] In one embodiment of the present invention, a glue machine control cabinet 8 is provided on one side of the workbench 1, and the single-component glue coating valve 13 or the two-component glue coating valve 14 is controlled by the glue machine control cabinet 8. According to the type of the workpiece to be glued, a specific glue coating program is input into the glue machine control cabinet 8. The glue machine control cabinet 8 controls the glue discharge rate of the single-component glue coating valve 13 or the two-component glue coating valve 14 in various time periods or at different positions on the workpiece to ensure that the required amount of glue can be applied to the surface of each position of the workpiece.
[0034] It should be noted that the industrial camera 12 installed on the three-axis module identifies the workpiece model and the workpiece reference hole through the industrial camera 12, and establishes a workpiece coordinate system based on the workpiece reference hole. This facilitates the main control cabinet 5 to control the three-axis module to drive the single-component glue valve 13 or the two-component glue valve 14 on the mounting plate to move precisely to the desired glue application position on the workpiece according to a preset program, thereby improving the glue application quality. In addition, the industrial camera 12 can check whether there are any unqualified areas on the workpiece surface, making it easier for operators to optimize the overall equipment later. At the same time, unqualified products can be marked to facilitate subsequent secondary glue application optimization, effectively improving the product qualification rate.
[0035] A clamp 9 is provided on the top surface of the workbench 1, and the workpiece is clamped by the clamp 9 to ensure that the workpiece always maintains its position unchanged during the gluing process, thereby improving the accuracy of gluing and further improving the gluing quality.
[0036] Preferably, the clamp 9 is fixed to the top surface of the workbench 1 by bolts. The specific structure of the clamp 9 and the specific position of the clamp 9 are not restricted. The position and type of the clamp 9 are set according to the type and size of the workpiece to be glued to ensure that the clamp 9 can stably clamp the workpiece to be glued, while avoiding the clamp 9 blocking the surface of the workpiece to be glued at the required gluing position, thereby further improving the gluing quality and gluing efficiency of the gluing equipment.
[0037] In one embodiment of the present invention, a frame 10 is provided on the top surface of the workbench 1. The frame 10 is composed of a plurality of aluminum profiles. A partition 11 is provided on the frame 10 to isolate the workpiece from the external environment, thereby preventing contamination of the workpiece by the external environment during the gluing process, thereby improving the gluing quality and preventing the equipment from contacting the operator, thereby improving safety. Furthermore, the partition 11 is made of a transparent material, preferably, colorless and transparent acrylic. When the gluing equipment is operating, the operator can clearly observe the internal situation and grasp the gluing status of the workpiece in real time.
[0038] When the utility model is used, a suitable fixture 9 is selected according to the type and size of the workpiece and fixed on the workbench 1, and a single-component glue coating valve 13 or a two-component glue coating valve 14 corresponding to the workpiece gluing process is selected. The workpiece is fixed on the workbench 1 by the fixture 9, and the main control cabinet 5 controls the three-axis module to drive the single-component glue coating valve 13 or the two-component glue coating valve 14 on the mounting plate to continuously move to different positions on the workpiece according to a preset program. At the same time, the glue machine control cabinet 8 controls the single-component glue coating valve 13 or the two-component glue coating valve 14 to glue the surface of various positions of the workpiece during the movement.
[0039] In summary, the single-component glue valve 13 and the two-component glue valve 14 can be freely selected according to the type of workpiece and the required glue coating process, enabling glue coating work on a variety of workpiece models, effectively expanding the scope of application of the glue coating equipment and maximizing the satisfaction of enterprise needs. In addition, the industrial camera 12 establishes a coordinate system based on the different types of workpieces, and cooperates with the main control cabinet 5 to control the three-axis module to drive the single-component glue valve 13 or the two-component glue valve 14 to continuously apply glue to the surface of each workpiece at the required glue coating location, thereby improving glue coating efficiency and quality.
[0040] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.
[0041] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. It should be noted that those skilled in the art can make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the present invention.
Claims
1. A glue coating device, characterized in that: include: Workbench; A three-axis module is provided on the top surface of the workbench. A mounting plate is provided on the three-axis module. A single-component glue valve and a two-component glue valve are provided on the mounting plate. The single-component glue valve and the two-component glue valve are both used to apply glue to the workpiece. A main control cabinet is provided at the bottom of the workbench and is used to control the three-axis module; An industrial camera is provided on the three-axis module, and is used to identify the model of the workpiece and the reference hole of the workpiece, and to establish a workpiece coordinate system according to the reference hole of the workpiece.
2. A glue coating device according to claim 1, characterized in that: The three-axis module includes: two parallel X-axis guide rails, a Y-axis guide rail is slidably arranged on the two X-axis guide rails, a Z-axis guide rail is slidably arranged on one side of the Y-axis guide rail, and the mounting plate is arranged on the Z-axis guide rail.
3. A glue coating device according to claim 2, characterized in that: The X-axis guide rail, the Y-axis guide rail and the Z-axis guide rail are perpendicular to each other.
4. The gluing device according to claim 2, characterized in that: One side of the X-axis guide rail, one side of the Y-axis guide rail, and one side of the Z-axis guide rail are all provided with a wire drag chain.
5. A gluing device according to any one of claims 1 to 4, characterized in that: Two glue connection devices are provided on the three-axis module, and the two glue connection devices are respectively located below the single-component glue valve and the two-component glue valve.
6. The gluing device according to claim 5, characterized in that: A glue machine control cabinet is provided on one side of the workbench, and the glue machine control cabinet is used to control the single-component glue valve or the two-component glue valve.
7. A gluing device according to any one of claims 1 to 4, characterized in that: A clamp is provided on the top surface of the workbench, and the clamp is used to clamp the workpiece.
8. The gluing device according to claim 7, characterized in that: A frame is provided on the top surface of the workbench, and a partition is provided on the frame. The partition is used to isolate the workpiece from the external environment.