Spraying device for alkali liquor flushing during plastic processing
By designing the components of the spray device, all-round alkali solution washing of plastic parts from top to bottom is achieved, solving the problems of alkali solution residue and resource waste, and improving operational efficiency and environmental protection.
Patent Information
- Application Number
- CN202422619307.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-29
AI Technical Summary
In the existing plastic processing process, the spraying method of the alkali solution spraying equipment is inconsistent, resulting in alkali solution residue and multiple flushing, which wastes resources and is not environmentally friendly.
A spray device including a spray box, brackets, a diversion pump, a drainage column, a spray head and other components was designed. Through the cooperation of the diversion pump and the spray head, all-round flushing from top to bottom is achieved, and the recycling of the seepage port and the bracket is utilized to achieve efficient flushing and recycling of the alkali solution.
It realizes efficient quantitative flushing of alkali solution, avoids residue, improves operating efficiency, reduces resource waste, and enhances environmental protection.
Smart Images

Figure CN223367655U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic processing, in particular to a spray device for flushing with alkaline solution during plastic processing. Background Art
[0002] During plastic processing, spray rinsing with lye is an effective cleaning method to remove dirt, grease and other impurities from the plastic surface;
[0003] Current spraying equipment mostly adopts a single spraying method. Under this spraying method, the spraying and flushing effect on plastic parts is inconsistent, and alkali solution residue is easily left. Using multiple flushing will consume more flushing liquid and flushing water, and the operation is not environmentally friendly. Therefore, the utility model proposes a spraying device for alkali solution flushing during plastic processing. Utility Model Content
[0004] The main purpose of the utility model is to provide a spray device for alkali solution flushing during plastic processing, so as to solve the problems raised in the background technology.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a spray device for lye washing during plastic processing, comprising a spray box, a plurality of filter holes are arranged on the side surface of the spray box, a bracket is installed below the spray box, the bottom surface of the bracket is connected to a bracket, the bottom end of the spray box is connected to the bracket, a diversion pump is installed at the bottom end of the spray box, the output end of the diversion pump is connected to a drainage column, the drainage column is a telescopic structure, a top plate is installed above the spray box, the bottom end of the top plate is connected to the diversion groove, one end of the drainage column is connected to the diversion The bottom end of the guide groove is connected with several spray heads, the bottom surface of the spray box is provided with a seepage port, the bottom of the seepage port is adapted to the position of the bracket, the surface of the bracket is connected with a filter plate, a bottom sealing plate is installed under the bracket, the bottom end of the bracket is connected with a cylinder, the output end of the cylinder is connected with the bottom sealing plate, the bottom end of the bracket is fixedly connected with a bottom foot, the bottom surface of the bracket is provided with a notch, the bottom sealing plate is connected to the notch, the outer peripheral side of the bottom sealing plate is connected with a sealing gasket, the sealing gasket is fitted with the inner side of the notch, and the notch is sealed by the bottom sealing plate.
[0006] Preferably, a control panel is installed on the side surface of the bracket, and the control panel is electrically connected to the diversion pump and the cylinder respectively, so that the operation control has a high degree of automation.
[0007] Preferably, the bottom surface of the spray box is connected to a water inlet pipe, one end of the water inlet pipe is adapted to the position of the bracket, and the other end of the water inlet pipe is connected to the diversion pump. The bottom end of the diversion pump is drained by the water inlet pipe, and the flushing water source is diverted to the drainage column.
[0008] Preferably, the top plate is located inside the spray box, and a water inlet is formed between the inside of the spray box and the top plate, so as to facilitate the filling of flushing water into the spray box through the water inlet.
[0009] The utility model has the following beneficial effects:
[0010] The utility model discloses a spraying device for alkali solution flushing during plastic processing. The flushing liquid is quantitatively filled into the bracket, and the diversion pump is started to guide the flushing water source to the diversion column through the water inlet pipe and reach the diversion groove. The bottom of the diversion groove is connected to a plurality of spray heads for omnidirectional flushing of the plastic parts from top to bottom to avoid alkali solution residue.
[0011] After flushing, the water source seeps down from the seepage hole on the bottom surface of the spray box to the bracket, and the bracket can continue to be supplied with water by the water inlet pipe to the diversion pump, thereby forming a recycling utilization of the flushing water source and higher operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of the spray device for alkali solution washing during plastic processing according to the utility model;
[0013] Figure 2 This is a front view of the spray device for lye washing during plastic processing according to the utility model;
[0014] Figure 3 For this utility model Figure 2 Sectional view of the AA plane;
[0015] Figure 4 For this utility model Figure 3 Cross-sectional view of the middle BB surface;
[0016] Figure 5 For this utility model Figure 3 Cross-sectional view of the middle CC plane;
[0017] Figure 6 For this utility model Figure 2 Cross-sectional view of the middle DD plane;
[0018] Figure 7 The utility model is a bottom structural diagram of a spray device for lye washing during plastic processing.
[0019] In the figure: 1. Spray box; 2. Bracket; 3. Filter plate; 4. Bracket; 5. Diversion pump; 6. Drainage column; 7. Diversion trough; 8. Spray head; 9. Top plate; 10. Filter hole; 11. Water inlet pipe; 12. Bottom sealing plate; 13. Cylinder; 14. Notch; 15. Seepage port; 16. Bottom foot; 17. Water inlet; 18. Control panel. DETAILED DESCRIPTION
[0020] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0021] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0022] Please refer to Figure 1-Figure 7 As shown, the utility model is a spray device for alkali washing during plastic processing, including a spray box 1, a bracket 2 is installed below the spray box 1, the bottom surface of the bracket 2 is connected to the bracket 4, the bottom end of the spray box 1 is connected to the bracket 4, a guide pump 5 is installed at the bottom end of the spray box 1, the output end of the guide pump 5 is connected to the drainage column 6, the drainage column 6 is a telescopic structure, a top plate 9 is installed above the spray box 1, the bottom end of the top plate 9 is connected to the guide groove 7, one end of the drainage column 6 is connected to the guide groove 7, and the bottom end of the guide groove 7 is connected to a number of spray heads 8, a seepage port 15 is provided on the bottom surface of the spray box 1, the bottom of the seepage port 15 is adapted to the position of the bracket 2, a filter plate 3 is connected to the surface of the bracket 2, a bottom sealing plate 12 is installed below the bracket 2, the bottom end of the bracket 2 is connected to the cylinder 13, the output end of the cylinder 13 is connected to the bottom sealing plate 12, and the bottom end of the bracket 2 is fixedly connected to a foot 16 to support and fix the bracket 2.
[0023] The bottom surface of the spray box 1 is connected to a water inlet pipe 11, one end of the water inlet pipe 11 is adapted to the position of the bracket 2, and the other end of the water inlet pipe 11 is connected to the diversion pump 5. The diversion pump 5 cooperates with the water inlet pipe 11 to absorb and draw out the flushing liquid at the bracket 2, forming a circulating drainage effect. The bottom surface of the bracket 2 is provided with a notch 14, and the bottom sealing plate 12 is connected to the notch 14. The outer peripheral side of the bottom sealing plate 12 is connected to a sealing gasket, which fits the inner side of the notch 14, and the bottom sealing plate 12 is used to cover the notch 14. A sealing gasket is used to enhance the sealing performance when the cover is closed. The top plate 9 is located on the inner side of the spray box 1. A water inlet 17 is formed between the inner side of the spray box 1 and the top plate 9. A gap is formed between the top plate 9 and the spray box 1. Flushing water can be added to the spray box 1 through the gap. A number of filter holes 10 are provided on the side of the spray box 1 to facilitate rapid seepage of flushing sewage during flushing, thereby improving flushing efficiency. The filter plate 3 passes through the bracket 2, and the filter plate 3 is adapted to the position of the slot 14 to discharge the sewage.
[0024] A control panel 18 is installed on the side surface of the bracket 2. The control panel 18 is electrically connected to the diversion pump 5 and the cylinder 13 respectively. The control panel 18 is used to electrically start the diversion pump 5, and the diversion pump 5 lifts the alkali flushing liquid from the drainage column 6 to the diversion groove 7, and sprays it downward from the spray head 8 to flush the residual alkali liquid on the plastic surface. The control panel 18 is used to electrically start the cylinder 13, and the cylinder 13 lifts and pulls the bottom sealing plate 12 longitudinally. Among them, the rated output power of the diversion pump 5 in the scheme is 1.8KW, and the rated output power of the cylinder 13 is 0.8KW.
[0025] The utility model is a spray device for rinsing alkali solution during plastic processing, which is used to rinse the surface residual alkali solution of processed plastic parts. In actual operation, the plastic parts are placed in a spray box 1, and a rinsing liquid is injected into the spray box 1 through a water inlet 17. The rinsing liquid quantitatively fills the bracket 2, and the diversion pump 5 is started. The rinsing water source is drained to the diversion column 6 through a water inlet pipe 11 and reaches the diversion groove 7. The bottom end of the diversion groove 7 is connected to a plurality of spray heads 8, which are used to perform all-round rinsing of the plastic parts from top to bottom. After rinsing, the water source seeps down from the seepage port 15 on the bottom surface of the spray box 1 to the bracket 2. The bracket 2 can continue to be supplied with water from the water inlet pipe 11 to the diversion pump 5, thereby forming a recycling of the rinsing water source, with higher operation efficiency and more environmentally friendly equipment use.
[0026] After the flushing water source has been used for a certain period of time or for a certain number of cycles, the cylinder 13 can push down the bottom sealing plate 12 to expose the filter plate 3 on the bottom of the bracket 2, thereby discharging the flushing sewage, which is convenient to operate.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A spraying device for alkali solution flushing during plastic processing, characterized by: The invention comprises a spray box (1), wherein a bracket (2) is installed below the spray box (1), the inner bottom surface of the bracket (2) is connected to a bracket (4), the bottom end of the spray box (1) is connected to the bracket (4), the inner bottom end of the spray box (1) is installed with a diversion pump (5), the output end of the diversion pump (5) is connected to a diversion column (6), the diversion column (6) is a telescopic structure, a top plate (9) is installed above the spray box (1), the bottom end of the top plate (9) is connected to a diversion groove (7), one end of the diversion column (6) is connected to the diversion groove (7), and the diversion column (6) is connected to the diversion groove (7). The guide trough (7) is connected to the bottom end of the guide trough (7), and a plurality of spray heads (8) are connected to the bottom surface of the spray box (1). A seepage port (15) is provided on the inner bottom surface of the spray box (1), and the bottom of the seepage port (15) is adapted to the position of the bracket (2). The surface of the bracket (2) is connected to a filter plate (3), and a bottom sealing plate (12) is installed below the bracket (2). The bottom end of the bracket (2) is connected to a cylinder (13), and the output end of the cylinder (13) is connected to the bottom sealing plate (12). The bottom end of the bracket (2) is fixedly connected to a foot (16).
2. A spraying device for alkali solution flushing during plastic processing according to claim 1, characterized in that: A control panel (18) is installed on the side surface of the bracket (2), and the control panel (18) is electrically connected to the diversion pump (5) and the cylinder (13) respectively.
3. The spraying device for alkali solution flushing during plastic processing according to claim 1, characterized in that: The bottom surface of the spray box (1) is connected to a water inlet pipe (11), one end of the water inlet pipe (11) is adapted to the position of the bracket (2), and the other end of the water inlet pipe (11) is connected to the diversion pump (5).
4. The spraying device for alkali solution flushing during plastic processing according to claim 1, characterized in that: The bottom surface of the bracket (2) is provided with a notch (14), the bottom sealing plate (12) is connected to the notch (14), the outer peripheral side of the bottom sealing plate (12) is connected to a sealing gasket, and the sealing gasket is in contact with the inner side of the notch (14).
5. The spraying device for alkali solution flushing during plastic processing according to claim 1, characterized in that: The top plate (9) is located inside the spray box (1), and a water injection port (17) is formed between the inside of the spray box (1) and the top plate (9).
6. The spraying device for alkali solution flushing during plastic processing according to claim 1, characterized in that: A plurality of filter holes (10) are provided on the peripheral side of the spray box (1).
7. The spraying device for alkali solution flushing during plastic processing according to claim 4, characterized in that: The filter plate (3) passes through the bracket (2), and the position of the filter plate (3) is adapted to the position of the notch (14).