Rapid cleaning device for thin film
By designing a thin film rapid cleaning device for the circulation component and the drying component, the problem of water waste in the existing device is solved, and efficient cleaning and water saving effects are achieved.
Patent Information
- Application Number
- CN202422713285.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing membrane cleaning devices require a large amount of water resources when in use, and the water is difficult to recycle after use, resulting in waste.
A film rapid cleaning device was designed, which includes a circulation component, a cleaning component, a pretreatment component and a drying component. It uses an atomizing nozzle to spray water, a servo motor to drive a cleaning rod for cleaning, activated carbon to filter the water and then recycle it, and the water absorption rod absorbs water and then dries it on a heating net to reduce water consumption.
The film surface is kept clean and dry, which reduces the consumption of fresh water, lowers production costs and reduces environmental pollution.
Smart Images

Figure CN223367671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film cleaning, in particular to a film rapid cleaning device. Background Art
[0002] A film is a thin, soft, transparent sheet made of plastic, adhesive, rubber or other materials. The scientific explanation of film is: a two-dimensional material formed by the deposition of atoms, molecules or ions on the surface of a substrate. Examples include optical films, composite films, superconducting films, polyester films, nylon films, plastic films, etc. Films are widely used in electronics, machinery, printing and other industries. Film materials refer to thin metal or organic layers with a thickness ranging from a single atom to several millimeters. Electronic semiconductor functional devices and optical coatings are the main applications of thin film technology.
[0003] A film cleaning device disclosed in announcement number CN216397293U includes a shell, two nozzles are inserted into one side of the outer wall of the shell, and the inner cavity of the shell is provided with two plates. The bottom plate is bolted to the bottom of the inner cavity of the shell, and the two sliders are respectively fixed to the two ends of the top plate. The two sliders are slidably engaged with one side of the inner cavity of the shell through two slide grooves. The film cleaning device cooperates with the screw, threaded sleeve, T-bar, slider and slide groove. The rotation of the screw can drive the top plate and slider to move stably longitudinally along the inner wall of the slide groove through the thread connection with the thread of the threaded sleeve. At this time, the top plate can drive the top absorbent cloth to move downward until it presses against the film in the inner cavity of the shell, so that the two absorbent cloths can simultaneously wipe both sides of the film dry, solving the problem that the film needs to be manually wiped dry on both sides after cleaning, which reduces work efficiency.
[0004] Although the above patent solves the problem that the film needs to be manually wiped dry on both sides after cleaning, which reduces work efficiency to a certain extent; however, when the device is used, a large amount of water is often required to clean the film, and the used water is not easy to recycle, thereby wasting a lot of water resources.
[0005] Therefore, it is necessary to invent a film rapid cleaning device to solve the above problems. Utility Model Content
[0006] (1) Technical problems solved
[0007] The technical problem solved by the utility model is to provide a film rapid cleaning device that is highly practical, can be easily operated, and has a relatively simple structure. It solves the problem raised in the above background technology that a large amount of water is often required to clean the film during use, and the used water is not easy to recycle, thereby wasting a large amount of water resources.
[0008] (2) Technical solution
[0009] To achieve the above objectives, the utility model is implemented through the following technical solutions: a film rapid cleaning device, comprising a workbench, a groove is opened inside the workbench, a circulation component is fixedly connected to one side of the workbench, a cleaning component is fixedly connected to the rear side of the workbench, a pre-treatment component is fixedly connected to the surface of the workbench, a mounting bracket is fixedly connected to one side of the top surface of the workbench, a drying component is arranged inside the mounting bracket, the circulation component comprises a water inlet pipe fixedly connected to one side of the workbench, one end of the water inlet pipe is fixedly connected to a filter box, two groups of activated carbon filter layers are slidably connected to the inside of the filter box, the top surface of the filter box is connected to a water pump through a hose, the output end of the water pump is fixedly connected to a water outlet pipe, one end of the outlet pipe is fixedly connected to a mounting frame, and the bottom of the mounting frame Several groups of atomizing nozzles are fixedly connected to the surface; the cleaning component includes a motor box fixedly connected to the rear side of the workbench, a servo motor is fixedly connected to the inside of the motor box, one end of the servo motor is fixedly connected to a straight main gear, the surface of the main gear is meshingly connected to an auxiliary gear, and one side of the main gear and the auxiliary gear are fixedly connected to a cleaning rod; the pretreatment component includes two groups of fixed frames fixedly connected to the surface of the workbench, one side of the two groups of fixed frames are rotatably connected to two groups of water absorption rods; the drying component includes a heating net fixedly connected to the inside of the mounting frame, one end of the heating net is electrically connected to a battery through a power cord, one end of the battery is electrically connected to a controller through a power cord, one end of the controller is electrically connected to two groups of fans through a power cord, and the surfaces of the two groups of fans are fixedly connected to dustproof nets.
[0010] As a further solution of the present invention, two groups of auxiliary tables are fixedly connected to the surface of the workbench, and one side of the two groups of auxiliary tables is rotatably connected to auxiliary rollers. The setting of the auxiliary rollers plays a role in supporting the film.
[0011] As a further solution of the present invention, a connecting plate is fixedly connected to one side of the workbench, and two groups of connecting rods are fixedly connected to the top surface of the connecting plate. One side of the two groups of connecting rods are rotatably connected to mounting disks, and one side of one group of mounting disks is fixedly connected to a first hydraulic rod. Through the setting of the mounting disk, the film roller is installed.
[0012] As a further solution of the present invention, two sets of limit rods are rotatably connected inside the groove, and a filter screen is fixedly connected to the inner side of the groove. The setting of the filter screen can perform a preliminary filtration on the used water.
[0013] As a further solution of the present invention, an extension plate is fixedly connected to the other side of the workbench, and two groups of support plates are fixedly connected to the top surface of the extension plate. One side of the two groups of support plates is rotatably connected to a discharge roller. Through the setting of the discharge roller, the processed film can be collected.
[0014] As a further solution of the present invention, one end of the unloading roller is fixedly connected to a rotating motor, and the other end of the unloading roller is fixedly connected to a second hydraulic rod. The setting of the second hydraulic rod can fix the unloading roller.
[0015] As a further solution of the present invention, two groups of positioning plates are fixedly connected to the top surface of the workbench, and one side of the two groups of positioning plates is rotatably connected to positioning rollers. The setting of the positioning rollers can provide support for the film during unloading.
[0016] (3) Beneficial effects
[0017] The utility model provides a film rapid cleaning device, which has the following beneficial effects:
[0018] 1. The film rapid cleaning device is equipped with a cleaning component and a water circulation component. When in use, the atomizing nozzle sprays water on the surface of the film, and the servo motor is started. The rotation of the servo motor drives the main gear to rotate, and the rotation of the main gear drives the auxiliary gear to rotate. The rotation of the main gear and the auxiliary gear causes the two sets of cleaning rods to rotate, and the cleaning rods clean the surface of the film. At this time, water falls into the groove on the surface of the workbench, and the water in the groove enters the interior of the filter box through the water inlet pipe. The activated carbon filter layer inside the filter box further filters the water, and the water pump transports the filtered water to the interior of the atomizing nozzle, thereby ensuring that the surface of the film is clean and tidy. At the same time, it can also reduce the consumption of fresh water, reduce production costs, and reduce environmental pollution.
[0019] 2. The film rapid cleaning device is equipped with a pretreatment component and a drying component. After cleaning, the water absorption rod on the fixed frame absorbs water from the cleaned film. After the water absorption is completed, the power controller is connected to control the heating network for heating. The wind blown out by the fan is heated by the heating network and becomes warm air to dry the surface of the film. It can quickly remove moisture from the film and ensure that the film remains dry in the next process or storage to avoid performance degradation or damage caused by moisture. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the circulation component of the utility model;
[0022] Figure 3 This is a schematic diagram of the cleaning component structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the pre-processing structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the drying component of the utility model.
[0025] Figure: 1. Workbench; 2. Circulation assembly; 201. Water inlet pipe; 202. Filter box; 203. Activated carbon filter layer; 204. Water pump; 205. Water outlet pipe; 206. Mounting frame; 207. Atomizing nozzle; 3. Cleaning assembly; 301. Motor box; 302. Servo motor; 303. Main gear; 304. Auxiliary gear; 305. Cleaning rod; 4. Pretreatment assembly; 401. Fixing frame; 402. Water absorption rod; 5. Mounting frame. 6. Drying assembly; 601. Heating net; 602. Battery; 603. Controller; 604. Fan; 605. Dust screen; 7. Auxiliary table; 8. Auxiliary roller; 9. Connecting plate; 10. Connecting rod; 11. Mounting plate; 12. First hydraulic rod; 13. Limit rod; 14. Filter; 15. Extension plate; 16. Support plate; 17. Unloading roller; 18. Rotating motor; 19. Second hydraulic rod; 20. Positioning plate; 21. Positioning roller. DETAILED DESCRIPTION
[0026] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0027] See also Figures 1 to 5The utility model provides a technical solution: a film rapid cleaning device, comprising a workbench 1, a groove is opened inside the workbench 1, a circulation component 2 is fixedly connected to one side of the workbench 1, a cleaning component 3 is fixedly connected to the back side of the workbench 1, a pre-treatment component 4 is fixedly connected to the surface of the workbench 1, a mounting bracket 5 is fixedly connected to one side of the top surface of the workbench 1, a drying component 6 is arranged inside the mounting bracket 5, the circulation component 2 comprises a water inlet pipe 201 fixedly connected to one side of the workbench 1, one end of the water inlet pipe 201 is fixedly connected to a filter box 202, two groups of activated carbon filter layers 203 are slidably connected to the inside of the filter box 202, the top surface of the filter box 202 is connected to a water pump 204 through a hose, the output end of the water pump 204 is fixedly connected to a water outlet pipe 205, one end of the water outlet pipe 205 is fixedly connected to a mounting frame 206, and a plurality of groups of atomizing nozzles 207 are fixedly connected to the bottom surface of the mounting frame 206; cleaning Component 3 includes a motor box 301 fixedly connected to the rear side of the workbench 1, a servo motor 302 is fixedly connected to the interior of the motor box 301, one end of the servo motor 302 is fixedly connected to the main gear 303, the surface of the main gear 303 is meshed with the auxiliary gear 304, and one side of the main gear 303 and the auxiliary gear 304 are fixedly connected to a cleaning rod 305; the pretreatment component 4 includes two groups of fixed frames 401 fixedly connected to the surface of the workbench 1, one side of the two groups of fixed frames 401 are rotatably connected to two groups of water absorption rods 402; the drying component 6 includes a heating net 601 fixedly connected to the inside of the mounting frame 5, one end of the heating net 601 is electrically connected to the battery 602 through a power cord, one end of the battery 602 is electrically connected to the controller 603 through a power cord, one end of the controller 603 is electrically connected to two groups of fans 604 through a power cord, and the surfaces of the two groups of fans 604 are fixedly connected to dustproof nets 605;
[0028] Two sets of auxiliary tables 7 are fixedly connected to the surface of the workbench 1. One side of the two sets of auxiliary tables 7 is rotatably connected to auxiliary rollers 8. The setting of the auxiliary rollers 8 plays a role in supporting the film.
[0029] A connecting plate 9 is fixedly connected to one side of the workbench 1. Two sets of connecting rods 10 are fixedly connected to the top surface of the connecting plate 9. One side of the two sets of connecting rods 10 is rotatably connected to a mounting plate 11. One side of one set of mounting plates 11 is fixedly connected to a first hydraulic rod 12. The setting of the mounting plates 11 plays a role in mounting the film roller.
[0030] Two sets of limit rods 13 are rotatably connected inside the groove, and a filter screen 14 is fixedly connected to the inner side of the groove. The filter screen 14 is provided to perform a preliminary filtration on the water after use.
[0031] An extension plate 15 is fixedly connected to the other side of the workbench 1. Two sets of support plates 16 are fixedly connected to the top surface of the extension plate 15. One side of the two sets of support plates 16 is rotatably connected to a discharge roller 17. The setting of the discharge roller 17 plays a role in collecting the processed film.
[0032] One end of the unloading roller 17 is fixedly connected to a rotating motor 18, and the other end of the unloading roller 17 is fixedly connected to a second hydraulic rod 19. The second hydraulic rod 19 is provided to fix the unloading roller 17.
[0033] Two sets of positioning plates 20 are fixedly connected to the top surface of the workbench 1. One side of the two sets of positioning plates 20 is rotatably connected to positioning rollers 21. The positioning rollers 21 provide support for the film during unloading.
[0034] The model of controller 603 is PG-R7. The above parameters and models can be selected according to actual conditions.
[0035] In the present invention, the working steps of the device are as follows:
[0036] The first step: when in use, the atomizing nozzle 207 sprays water on the surface of the film, and the servo motor 302 is started. The servo motor 302 rotates to drive the main gear 303 to rotate, and the main gear 303 rotates to drive the auxiliary gear 304 to rotate. The main gear 303 and the auxiliary gear 304 rotate to rotate, so that the two sets of cleaning rods 305 rotate, and the cleaning rods 305 clean the surface of the film. At this time, water falls into the groove on the surface of the workbench 1, and the water in the groove enters the interior of the filter box 202 through the water inlet pipe 201. The activated carbon filter layer 203 inside the filter box 202 further filters the water, and the water pump 204 transports the filtered water to the interior of the atomizing nozzle 207, thereby ensuring that the surface of the film is clean and tidy, while also reducing the consumption of fresh water, reducing production costs, and reducing environmental pollution;
[0037] Step 2: After cleaning, the water absorption rod 402 on the fixed frame 401 absorbs water from the cleaned film. After the water absorption is completed, the power controller 603 is connected to control the heating network 601 for heating. The wind blown out by the fan 604 is heated by the heating network 601 and becomes warm air to dry the surface of the film, which can quickly remove moisture from the film and ensure that the film remains dry in the next process or storage to avoid performance degradation or damage caused by moisture.
[0038] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.
[0039] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A film rapid cleaning device, comprising a workbench (1), characterized in that: A groove is provided inside the workbench (1); a circulation component (2) is fixedly connected to one side of the workbench (1); a cleaning component (3) is fixedly connected to the rear side of the workbench (1); a pre-treatment component (4) is fixedly connected to the surface of the workbench (1); a mounting frame (5) is fixedly connected to one side of the top surface of the workbench (1); a drying component (6) is provided inside the mounting frame (5); The circulation component (2) comprises a water inlet pipe (201) fixedly connected to one side of the workbench (1); one end of the water inlet pipe (201) is fixedly connected to a filter box (202); two groups of activated carbon filter layers (203) are slidably connected inside the filter box (202); the top surface of the filter box (202) is connected to a water pump (204) via a hose; the output end of the water pump (204) is fixedly connected to a water outlet pipe (205); one end of the water outlet pipe (205) is fixedly connected to a mounting frame (206); and the bottom surface of the mounting frame (206) is fixedly connected to a plurality of groups of atomizing nozzles (207); The cleaning assembly (3) comprises a motor box (301) fixedly connected to the rear side of the workbench (1); a servo motor (302) is fixedly connected to the interior of the motor box (301); one end of the servo motor (302) is fixedly connected to a main gear (303); a surface of the main gear (303) is meshedly connected to an auxiliary gear (304); and one side of each of the main gear (303) and the auxiliary gear (304) is fixedly connected to a cleaning rod (305); The pretreatment assembly (4) comprises two sets of fixing frames (401) fixedly connected to the surface of the workbench (1), and one side of the two sets of fixing frames (401) is rotatably connected to two sets of water absorbing rods (402); The drying assembly (6) includes a heating net (601) fixedly connected to the inside of the mounting frame (5); one end of the heating net (601) is electrically connected to a battery (602) via a power line; one end of the battery (602) is electrically connected to a controller (603) via a power line; one end of the controller (603) is electrically connected to two sets of fans (604) via a power line; and dustproof nets (605) are fixedly connected to the surfaces of the two sets of fans (604).
2. A thin film rapid cleaning device according to claim 1, characterized in that: Two groups of auxiliary tables (7) are fixedly connected to the surface of the workbench (1), and one side of the two groups of auxiliary tables (7) is rotatably connected to auxiliary rollers (8).
3. The thin film rapid cleaning device according to claim 1, characterized in that: A connecting plate (9) is fixedly connected to one side of the workbench (1), and two groups of connecting rods (10) are fixedly connected to the top surface of the connecting plate (9). One side of the two groups of connecting rods (10) is rotatably connected to a mounting plate (11), and one side of one group of mounting plates (11) is fixedly connected to a first hydraulic rod (12).
4. A thin film rapid cleaning device according to claim 1, characterized in that: Two groups of limiting rods (13) are rotatably connected inside the groove, and a filter screen (14) is fixedly connected to the inner side of the groove.
5. The thin film rapid cleaning device according to claim 1, characterized in that: An extension plate (15) is fixedly connected to the other side of the workbench (1), two groups of support plates (16) are fixedly connected to the top surface of the extension plate (15), and one side of the two groups of support plates (16) is rotatably connected to a discharge roller (17).
6. A thin film rapid cleaning device according to claim 5, characterized in that: One end of the unloading roller (17) is fixedly connected to a rotating motor (18), and the other end of the unloading roller (17) is fixedly connected to a second hydraulic rod (19).
7. The thin film rapid cleaning device according to claim 1, characterized in that: Two groups of positioning plates (20) are fixedly connected to the top surface of the workbench (1), and one side of the two groups of positioning plates (20) is rotatably connected to a positioning roller (21).
Citation Information
Patent Citations
Film cleaning device
CN216397293U