Metal product surface cleaning pretreatment equipment
By designing metal product surface cleaning pretreatment equipment and utilizing driving and fixing structures, the metal products can be evenly shaken in the cleaning liquid, solving the problem of low efficiency in removing stubborn dust and impurities and improving production efficiency and safety.
Patent Information
- Application Number
- CN202422397355.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the existing technology, stubborn dust and impurities on the surface of metal products need to be shaken vigorously to be completely removed, which increases the labor intensity of manual work, is time-consuming and labor-intensive, and is not suitable for large-scale production.
A surface cleaning and pretreatment equipment for metal products is designed. It adopts drive structure one and drive structure two. The motor drives the cooperation of the rotating rod and the cam to realize the vertical shaking of the liquid storage tank and the left and right shaking of the connecting plate. Combined with the fixed structure, it ensures that the metal products are evenly shaken and cleaned in the cleaning liquid.
It eliminates the need for manual shaking, improves cleaning uniformity, saves labor, and is suitable for large-scale production.
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Figure CN223367691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal product cleaning, in particular to a metal product surface cleaning pretreatment device. Background Art
[0002] The metal products industry encompasses a wide range of sectors, including the manufacture of structural metal products, metal tooling, containers and various metal packaging containers, as well as stainless steel and various household metal products. Before these products undergo fine processing, their surfaces must be pre-cleaned of dust and impurities to ensure the quality and aesthetics of the finished product.
[0003] In the context of traditional transmission technology, cleaning metal surfaces typically requires workers to manually secure the metal using clamping tools, then immerse it in a cleaning solution and manually shake it to achieve the desired cleaning effect. However, due to the stubborn dust and impurities adhering to some metal products, vigorous shaking is required to completely remove them. This not only increases the labor intensity of the manual operation, but is also time-consuming, labor-intensive, and inefficient, making it unsuitable for large-scale production and application. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that the dust and impurities attached to certain metal products are relatively stubborn and need to be shaken vigorously to be completely removed, which not only increases the labor intensity of manual work, but is also time-consuming and labor-intensive, low in efficiency, and not suitable for large-scale production and application. A metal product surface cleaning pretreatment device is proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A metal product surface cleaning pretreatment device comprises a treatment box, a liquid storage tank is provided in the treatment box, the liquid storage tank and the treatment box are fixedly connected by a same hose, and a connecting plate is provided above the treatment box;
[0007] A driving structure 1 for driving the liquid storage tank to shake vertically is provided in the processing box, a driving structure 2 for driving the connecting plate to shake left and right is provided on the processing box, and a fixing structure for fixing metal products is provided on the connecting plate.
[0008] Preferably, the driving structure includes a rotating rod rotatably connected to the inner wall of the processing box, a motor for driving the rotating rod to rotate is fixedly connected to the outer wall of the processing box, a pair of cams are fixedly sleeved on the rotating rod, the cam wheel surface is in contact with the bottom surface of the liquid storage tank, a concave plate is fixedly connected to the inner wall of the processing box, a vertical rod is fixedly connected to the concave plate, a block is vertically slidably connected to the vertical rod, the block is fixedly connected to the liquid storage tank, a spring is sleeved on the vertical rod, and both ends of the spring are respectively fixedly connected to the block and the concave plate.
[0009] Preferably, the second driving structure includes a second motor fixedly connected to the outer wall of the processing box, a pair of mounting plates fixedly connected to the top of the processing box, a transmission rod horizontally slidingly connected to the mounting plate, the two transmission rods are fixedly connected to the same rectangular gear ring on the opposite side walls, the output end of the second motor is fixedly sleeved with a ring, a half gear is fixedly connected to the ring, and the half gear is meshed with the rectangular gear ring.
[0010] Preferably, the fixing structure includes an L-shaped plate fixedly connected to the bottom of the connecting plate, a screw is rotatably connected to the connecting plate, the bottom end of the screw is rotatably connected to the L-shaped plate, and a fixing plate is threadedly connected to the screw.
[0011] Preferably, mutually symmetrical teeth are provided on the inner side wall of the rectangular gear ring, and the half gears are provided on opposite sides of the mutually symmetrical teeth.
[0012] Preferably, a sliding opening is provided on the L-shaped plate, and the fixed plate and the sliding opening are vertically slidably connected.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The utility model is provided with a driving structure 1 and a driving structure 2. The rotating rod driven by the motor 1 is rotatably connected to the inner wall of the processing box. The cam whose wheel surface contacts the bottom of the liquid storage tank is fixedly sleeved on the rotating rod. The half gear rotated by the driving action of the motor 2 is engaged with the rectangular gear ring. Through the coordinated action of the half gear and the cam and other components, the metal products placed in the liquid storage tank are cleaned by the shaking and tumbling cleaning liquid. At the same time, the metal products are shaken horizontally, thereby improving the uniformity of cleaning. There is no need for manual shaking, which saves the labor of the staff.
[0015] 2. The utility model adopts the setting of a fixed structure, and a connecting plate rotatably connected to a screw is fixedly connected to the rectangular gear ring. The bottom end of the screw threadedly connected to the fixing plate is rotatably connected to the L-shaped plate. Through the coordinated action of the screw and the fixing plate and other components, the fixing plate moves vertically downward to fix and clamp the metal product, ensuring the stability of the metal product when being cleaned and preventing the metal product from falling to the bottom of the liquid storage tank cavity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a metal product surface cleaning and pretreatment device proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of a treatment box in a metal product surface cleaning and pretreatment device proposed by the present invention;
[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle.
[0019] In the figure: 1. Processing box; 2. Liquid storage tank; 3. Hose; 4. Connecting plate; 5. Motor 1; 6. Rotating rod; 7. Cam; 8. Concave plate; 9. Vertical rod; 10. Block; 11. Spring; 12. Motor 2; 13. Mounting plate; 14. Transmission rod; 15. Rectangular gear ring; 16. Collar; 17. Half gear; 18. L-shaped plate; 19. Screw; 20. Fixing plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] Reference Figure 1-Figure 3 A metal product surface cleaning pretreatment device includes a treatment box 1, a liquid storage tank 2 is provided in the treatment box 1, and the liquid storage tank 2 is used to hold cleaning liquid. The liquid storage tank 2 and the treatment box 1 are fixedly connected by a same hose 3. The arrangement of the hose 3 facilitates the discharge of the cleaning liquid from the liquid storage tank 2. At the same time, the liquid storage tank 2 is preferably, but not limited to, provided with a water pump for discharging the cleaning liquid. The water pump discharges the cleaning liquid through the hose 3. This is a mature existing technology and will not be described in detail here. A connecting plate 4 is provided above the treatment box 1;
[0022] Treatment tank 1 is equipped with a first drive mechanism for vertically oscillating liquid tank 2. This mechanism causes the cleaning liquid in tank 2 to oscillate up and down, slapping the metal product, thereby improving cleaning uniformity. Treatment tank 1 is also equipped with a second drive mechanism for lateral oscillation of connecting plate 4, which is equipped with a securing structure for securing the metal product. This mechanism causes the metal product placed in tank 2 to oscillate horizontally, further improving cleaning uniformity.
[0023] Drive structure 1 includes a rotating rod 6 rotatably connected to the inner wall of processing tank 1. A motor 5 is fixedly connected to the outer wall of processing tank 1 for driving rotating rod 6. A pair of cams 7 are fixedly mounted on rotating rod 6, with the cam surfaces of cams 7 contacting the bottom surface of liquid storage tank 2. Driven by motor 5, cams 7 rotate to achieve vertical movement of liquid storage tank 2. A concave plate 8 is fixedly mounted on the inner wall of processing tank 1, to which a vertical rod 9 is fixedly mounted. A block 10 is vertically slidably mounted on vertical rod 9, which is fixedly connected to liquid storage tank 2. A spring 11 is mounted on vertical rod 9, with its ends fixedly connected to block 10 and concave plate 8, respectively. The purpose of spring 11 is not only to ensure the stable downward movement and reset of liquid storage tank 2, but also to provide a certain degree of cushioning and shock absorption for liquid storage tank 2, preventing damage caused by excessive wear due to prolonged up and down movement.
[0024] Drive structure 2 includes motor 2 (12) fixedly connected to the outer wall of processing box 1. A pair of mounting plates (13) are fixedly connected to the top of processing box 1. Drive rods (14) are horizontally slidably connected to mounting plates (13). The two drive rods (14) serve to limit the rectangular gear ring (15), ensuring its stable horizontal movement. The two drive rods (14) are fixedly connected to the same rectangular gear ring (15) on opposite side walls. A collar (16) is fixedly sleeved on the output end of motor 2 (12). A half gear (17) is fixedly connected to collar (16), which meshes with rectangular gear ring (15). Half gears (17) mesh with the symmetrical teeth within rectangular gear ring (15), thereby achieving horizontal reciprocating motion of rectangular gear ring (15) and ensuring the horizontal stability of its motion.
[0025] The fixing structure includes an L-shaped plate 18 fixedly connected to the bottom of the connecting plate 4. A screw 19 is rotatably connected to the connecting plate 4. The bottom end of the screw 19 is rotatably connected to the L-shaped plate 18. A fixing plate 20 is threadedly connected to the screw 19. By rotating the screw 19, the fixing plate 20 moves vertically downward to fix the metal product, preventing the metal product from falling during cleaning.
[0026] The inner wall of the rectangular gear ring 15 is provided with mutually symmetrical teeth, and the half gear 17 is provided on the opposite side of the mutually symmetrical teeth. The position of the half gear 17 is set to ensure the feasibility of the implementation of the entire drive structure 2.
[0027] The L-shaped plate 18 is provided with a sliding opening, and the fixed plate 20 is vertically slidably connected to the sliding opening. The purpose of this arrangement is to ensure that the fixed plate 20 stably moves vertically along the axis direction of the screw 19, thereby ensuring stable clamping and fixing of the metal product.
[0028] The functional principle of this utility model can be explained through the following operation modes:
[0029] When using the device, first, place the metal product to be cleaned on the L-shaped plate 18 on the connecting plate 4, and move the fixing plate 20 downward by screwing the screw 19 to clamp the metal product to ensure that it will not fall during the cleaning process.
[0030] Open the liquid storage tank 2 and add enough cleaning liquid into it.
[0031] Turn on motor one 5 and motor two 12 to start the cleaning process.
[0032] Motor 1 5 drives rotating rod 6, which rotates cam 7 and pulls spring 11, causing liquid reservoir 2 to rock up and down, causing the cleaning liquid to tumble within the reservoir 2 and provide a preliminary cleaning of the metal product. Simultaneously, motor 2 12, through the meshing of half gear 17 and rectangular gear ring 15, drives connecting plate 4 to rock sideways, causing the metal product to rock horizontally as well, further improving cleaning uniformity.
[0033] After cleaning is completed, turn off motor 1 5 and motor 2 12 to stop the operation of the equipment. Then, open the hose 3 to discharge the cleaning fluid in the liquid storage tank 2.
[0034] The screw 19 is turned to move the fixing plate 20 upwards, loosening the metal product, which is then removed from the connecting plate 4. Finally, the device is cleaned and prepared for the next use.
[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal product surface cleaning pretreatment device, comprising a treatment box (1), characterized in that: A liquid storage tank (2) is provided in the processing box (1), the liquid storage tank (2) and the processing box (1) are fixedly connected via a common hose (3), and a connecting plate (4) is provided above the processing box (1); A driving structure 1 for driving the liquid storage tank (2) to shake vertically is provided in the processing box (1), a driving structure 2 for driving the connecting plate (4) to shake left and right is provided on the processing box (1), and a fixing structure for fixing a metal product is provided on the connecting plate (4).
2. A metal product surface cleaning pretreatment device according to claim 1, characterized in that: The driving structure comprises a rotating rod (6) rotatably connected to the inner wall of the processing box (1), a motor (5) for driving the rotating rod (6) to rotate is fixedly connected to the outer wall of the processing box (1), a pair of cams (7) are fixedly sleeved on the rotating rod (6), the wheel surface of the cam (7) is in contact with the bottom surface of the liquid storage box (2), a concave plate (8) is fixedly connected to the inner wall of the processing box (1), a vertical rod (9) is fixedly connected to the concave plate (8), a block (10) is vertically slidably connected to the vertical rod (9), the block (10) is fixedly connected to the liquid storage box (2), a spring (11) is sleeved on the vertical rod (9), and the two ends of the spring (11) are respectively fixedly connected to the block (10) and the concave plate (8).
3. The metal product surface cleaning and pretreatment equipment according to claim 1, characterized in that: The second driving structure comprises a second motor (12) fixedly connected to the outer wall of the processing box (1), a pair of mounting plates (13) fixedly connected to the top of the processing box (1), a transmission rod (14) horizontally slidably connected to the mounting plates (13), two transmission rods (14) fixedly connected to the same rectangular gear ring (15) on opposite side walls, an output end of the second motor (12) is fixedly provided with a collar (16), a half gear (17) fixedly connected to the collar (16), and the half gear (17) is meshed with the rectangular gear ring (15).
4. The metal product surface cleaning and pretreatment equipment according to claim 1, characterized in that: The fixing structure comprises an L-shaped plate (18) fixedly connected to the bottom of the connecting plate (4); a screw rod (19) is rotatably connected to the connecting plate (4); the bottom end of the screw rod (19) is rotatably connected to the L-shaped plate (18); and a fixing plate (20) is threadedly connected to the screw rod (19).
5. The metal product surface cleaning and pretreatment equipment according to claim 3, characterized in that: Mutually symmetrical teeth are provided on the inner side wall of the rectangular gear ring (15), and the half gear (17) is provided on opposite sides of the mutually symmetrical teeth.
6. The metal product surface cleaning and pretreatment equipment according to claim 4, characterized in that: A sliding opening is provided on the L-shaped plate (18), and the fixed plate (20) is vertically slidably connected to the sliding opening.