Bending and shaping mechanism of torsional spring processing equipment

Abstract

The utility model relates to the technical field of torsion spring end bending, and discloses a torsion spring machining equipment bending and shaping mechanism which comprises a base, a workbench is arranged on the base, two containing assemblies used for containing torsion spring ends are arranged on the workbench, and a positioning assembly is arranged between the two containing assemblies. The positioning assembly is used for placing a spiral part of a torsion spring, two fixing rods are arranged on the working table, two torsion rods are arranged on the working table in a sliding mode, and the torsion rods are connected with a driving assembly arranged on the base. The torsion spring bending mechanism can ensure that the torsion spring does not fall off when the ends of the two sides are bent, meanwhile, the lengths of the ends of the two ends of the bent torsion spring can be kept relatively consistent, and compared with a traditional single bending mechanism, the bending efficiency is higher, and the accuracy is higher.

Description

Technical Field

[0001] The present application relates to the technical field of bending torsion spring ends, and in particular to a bending and shaping mechanism of torsion spring processing equipment. Background Art

[0002] In many mechanical devices, torsion springs must be mounted on specific structures. For example, in small mechanical switches, the ends of the torsion springs are bent to fit into the switch's slots. Bending the ends of the torsion springs allows for precise installation, reducing or preventing problems such as displacement or falling off during use.

[0003] The existing bending of the torsion spring ends generally adopts a bending machine to assist in bending. However, the existing bending machine is only capable of bending one end of the torsion spring. When both ends need to be bent, the first end needs to be bent first and then removed before bending the next end. This bending method is prone to the problem of incorrect bending direction due to lack of concentration. At the same time, due to the lack of corresponding shaping mechanism, the error in the length after bending is too much during the bending process of the two ends, which affects the use.

[0004] The above content is only used to assist in understanding the technical solution of this application and does not constitute an admission that the above content is prior art. Utility Model Content

[0005] The main purpose of this application is to provide a bending and shaping mechanism for torsion spring processing equipment, aiming to solve the problem of excessive bending length error that easily occurs when bending the two ends of a torsion spring.

[0006] To achieve the above-mentioned purpose, the bending and forming mechanism of the torsion spring processing equipment provided in the present application includes a base, a workbench is provided on the base, two placement components for placing the torsion spring end heads are provided on the workbench, a positioning component is provided between the two placement components, and the positioning component is used to place the spiral part of the torsion spring, two fixing rods are provided on the workbench, and two torsion rods are slidably provided on the workbench, and the torsion rods are connected to the driving component provided on the base.

[0007] As a preferred solution of the present application, it also includes a lifting assembly and a clamping assembly, the lifting assembly is connected to the clamping assembly, the lifting assembly is composed of two first cylinders and a sliding frame, the two first cylinders are arranged on the workbench, and a sliding frame is connected between the output ends of the two first cylinders, and the clamping assembly is arranged on the sliding frame.

[0008] As a preferred solution of the present application, the placement assembly includes a placement block and a cushion block. The placement block is arranged on the workbench. The cushion block is arranged on the placement block, and the cushion block is used to place the torsion spring end.

[0009] As a preferred solution of the present application, the drive assembly includes a motor, a rotating shaft and a bevel gear set. The motor is arranged on the base, one end of the rotating shaft is connected to the torsion rod, and the other end of the rotating shaft is connected to the base. The rotating shaft and the output shaft of the motor are connected through the bevel gear.

[0010] As a preferred solution of the present application, the positioning assembly includes a second cylinder, a connecting plate and a positioning rod. The second cylinder is arranged on the workbench, the output end of the second cylinder is connected to the connecting plate, and the positioning rod is arranged on the connecting plate.

[0011] As a preferred solution of the present application, the clamping assembly includes a guide groove, a spring and a pressure block. The guide groove is provided on the sliding frame, the pressure block is slidably connected to the guide groove, and the spring is provided between the guide groove and the pressure block.

[0012] As a preferred solution of the present application, the pad is provided with a groove that is adapted to the size of the torsion spring end.

[0013] As a preferred solution of the present application, the horizontal plane of the cushion block is higher than the horizontal plane of the placement block.

[0014] As a preferred solution of the present application, a limiting ring is further included, and the limiting ring is provided on the positioning rod.

[0015] The bending and shaping mechanism of the torsion spring processing equipment provided by the present application, when in use, can play the role of preliminary positioning of the torsion spring by placing the two end parts of the torsion spring on the placement component, and then use the positioning component to penetrate the spiral part of the torsion spring to further shape and position the torsion spring, ensuring that the torsion spring does not fall off when bending at both ends. At the same time, the position of the torsion spring after placement can be fine-tuned to ensure that the lengths of the two end parts of the torsion spring on the placement component are consistent. After the placement is completed, the positioning rod, torsion rod and drive component are used to achieve simultaneous bending of both ends of the torsion spring. Compared with the traditional single-end bending machine, the bending efficiency is higher. Furthermore, since both sides are bent at the same time, there is no need to remove the torsion spring, which can avoid the problem of incorrect bending angle due to wrong direction placement after the torsion spring is removed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the first three-dimensional structure of the bending and shaping mechanism of the torsion spring processing equipment of this application;

[0017] Figure 2 This is a schematic diagram of the second three-dimensional structure of the bending and shaping mechanism of the torsion spring processing equipment of this application;

[0018] Figure 3This is a schematic diagram of the structure of the positioning component and the driving component in the bending and shaping mechanism of the torsion spring processing equipment of this application;

[0019] Figure 4 This is a structural diagram of the lifting assembly and the pressing assembly in the bending and shaping mechanism of the torsion spring processing equipment of this application;

[0020] Figure 5 This is an enlarged view of part A of the bending and shaping mechanism of the torsion spring processing equipment of this application;

[0021] Figure 6 This is a diagram showing the changes in the bending effect of the torsion spring in the bending and forming mechanism of the torsion spring processing equipment of this application.

[0022] Description of reference numerals:

[0023] 1. Base; 2. Workbench; 3. Placement assembly; 4. Positioning assembly; 5. Fixing rod; 6. Torsion rod; 7. Drive assembly; 8. Lifting assembly; 9. Clamping assembly; 10. Limiting ring;

[0024] 301, placement block; 302, cushion block; 401, second cylinder; 402, connecting plate; 403, positioning rod; 701, motor; 702, rotating shaft; 703, bevel gear set; 801, first cylinder; 802, sliding frame; 901, guide groove; 902, spring; 903, pressure block. DETAILED DESCRIPTION

[0025] The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be understood as limiting the present application. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making any creative efforts shall fall within the scope of protection of the present application.

[0026] Furthermore, any references to "first," "second," and the like in this application are for descriptive purposes only (e.g., to distinguish identical or similar elements) and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined as "first" or "second" may explicitly or implicitly include at least one such feature. Furthermore, the technical solutions of various embodiments may be combined with one another, but this must be based on the ability of a person of ordinary skill in the art to implement them. If a combination of technical solutions contradicts or cannot be implemented, such combination of technical solutions shall be deemed non-existent and not within the scope of protection claimed in this application.

[0027] Please refer to Figure 1 , Figure 2 , Figure 6 In one embodiment, the bending and forming mechanism of the torsion spring processing equipment provided by the present application includes a base 1, a workbench 2 is provided on the base 1, two placement components 3 for placing the torsion spring end heads are provided on the workbench 2, a positioning component 4 is provided between the two placement components 3, the positioning component 4 is used to place the spiral part of the torsion spring, two fixing rods 5 are provided on the workbench 2, two torsion rods 6 are slidably provided on the workbench 2, and the torsion rod 6 is connected to the driving component 7 provided on the base 1.

[0028] Furthermore, it also includes a control panel and a control box. The workbench 2 is provided with a control panel, which is electrically connected to the control box provided on the base 1 , and the control box is electrically connected to the positioning component 4 and the driving component 7 .

[0029] It can be understood that the bending and shaping mechanism of the torsion spring processing equipment provided by the present application, when in use, can play the role of preliminary positioning of the torsion spring by placing the two end parts of the torsion spring on the placement component 3, and then use the positioning component 4 to penetrate the spiral part of the torsion spring to further shape and position the torsion spring, ensuring that the torsion spring does not fall off when bending at both ends. At the same time, the position of the torsion spring after placement can be fine-tuned to ensure that the lengths of the two end parts of the torsion spring on the placement component 3 are consistent. After placement is completed, the positioning rod 403, the torsion rod 6 and the drive component 7 are used to achieve simultaneous bending of both ends of the torsion spring. Compared with the traditional single-end bending machine, the bending efficiency is higher. Furthermore, since both sides are bent at the same time, there is no need to remove the torsion spring, which can avoid the problem of incorrect bending angle due to incorrect placement of the torsion spring after removal.

[0030] For details, please refer to Figure 1 , Figure 4 , Figure 5 On the basis of the above embodiment, it also includes a lifting component 8 and a clamping component 9. The lifting component 8 is connected to the clamping component 9. The lifting component 8 is composed of two first cylinders 801 and a sliding frame 802. The two first cylinders 801 are arranged on the workbench 2, and a sliding frame 802 is connected between the output ends of the two first cylinders 801, and a clamping component 9 is arranged on the sliding frame 802; further, the clamping component 9 includes a guide groove 901, a spring 902 and a pressing block 903. The sliding frame 802 is provided with a guide groove 901, and the pressing block 903 is slidably connected to the guide groove 901, and a spring 902 is provided between the guide groove 901 and the pressing block 903; it can be understood that by setting the clamping component 9, the end part of the torsion spring can be clamped and fixed, thereby reducing the situation where the torsion spring shakes excessively or falls during the bending process.

[0031] For details, please refer to Figure 3 , Figure 5On the basis of the above embodiment, the placement component 3 includes a placement block 301 and a pad 302. The placement block 301 is set on the workbench 2, and the placement block 301 is provided with a pad 302. The pad 302 is used to place the end of the torsion spring; further, the pad 302 is provided with a groove that is adapted to the size of the end of the torsion spring 902. It can be understood that by setting the groove, the end of the torsion spring can be partially placed therein to achieve the effect of preliminary positioning.

[0032] For details, please refer to Figure 1 , Figure 3 Based on the above embodiment, the driving assembly 7 includes a motor 701, a rotating shaft 702 and a bevel gear set 703. The motor 701 is arranged on the base 1, one end of the rotating shaft 702 is connected to the torsion rod 6, and the other end of the rotating shaft 702 is connected to the base 1. The rotating shaft 702 is connected to the output shaft of the motor 701 through a bevel gear.

[0033] For details, please refer to Figure 1 , Figure 3 Based on the above embodiment, the positioning assembly 4 includes a second cylinder 401, a connecting plate 402 and a positioning rod 403. The second cylinder 401 is arranged on the workbench 2, and the output end of the second cylinder 401 is connected to the connecting plate 402, and the positioning rod 403 is arranged on the connecting plate 402.

[0034] For details, please refer to Figure 1 , Figure 3 On the basis of the above embodiment, the horizontal plane of the pad 302 is higher than the horizontal plane of the placement block 301. It can be understood that the height of the pad 302 is higher than the placement block 301, which can avoid the rigid contact between the placement block 301 and the surface of the pressure block 903. At the same time, the pad 302 is made of flexible materials such as rubber, which can play a role in buffering and shock absorption.

[0035] For details, please refer to Figure 3 On the basis of the above embodiment, a limiting ring 10 is further included. The limiting ring 10 is set on the positioning rod 403. By setting the limiting ring 10, the movement of the torsion spring can be effectively limited.

[0036] In summary, when the bending and shaping mechanism of the torsion spring processing equipment is in use, the two end parts of the torsion spring are respectively placed on the grooves of the pad 302, and then the second cylinder 401 is started through the control panel on the workbench 2. The second cylinder 401 drives the positioning rod 403 to move, and the positioning rod 403 extends into the spiral part of the torsion spring. At this time, the fine adjustment of the torsion spring position is completed to ensure that the protruding lengths of the two ends of the torsion spring placed on the pad 302 are consistent. Then the first cylinder 801 is started. During the retraction process of the first cylinder 801, the sliding frame 802 is driven to move in the direction close to the torsion spring, and the rubber pad on the pressure block 903 is used to contact the surface of the torsion spring and press the end part of the torsion spring. Finally, by starting the two motors 701 on the base 1, the torsion rod 6 is driven to rotate. The torsion rod 6 squeezes the end part of the torsion spring during the rotation, and is combined with the fixed rod 5 to achieve simultaneous bending of the two ends of the torsion spring. Through the above settings, compared with the traditional torsion spring single-end bending mechanism, the present application can have higher bending efficiency and higher accuracy after bending.

[0037] It should be noted that, in this document, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, apparatus, article, or method comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, apparatus, article, or method. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, apparatus, article, or method comprising the element.

[0038] The above description is only a preferred embodiment of the present application and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. The bending and shaping mechanism of the torsion spring processing equipment is characterized by: It includes a base, a workbench is provided on the base, two placement components for placing the end heads of torsion springs are provided on the workbench, a positioning component is provided between the two placement components, and the positioning component is used to place the spiral part of the torsion spring, two fixing rods are provided on the workbench, two torsion rods are slidably provided on the workbench, and the torsion rods are connected to the driving component provided on the base.

2. The bending and shaping mechanism of the torsion spring processing equipment according to claim 1, characterized in that: It also includes a lifting assembly and a clamping assembly, the lifting assembly is connected to the clamping assembly, the lifting assembly is composed of two first cylinders and a sliding frame, the two first cylinders are arranged on the workbench, and a sliding frame is connected between the output ends of the two first cylinders, and the clamping assembly is arranged on the sliding frame.

3. The bending and shaping mechanism of the torsion spring processing equipment according to claim 1, characterized in that: The placement assembly includes a placement block and a cushion block. The placement block is arranged on the workbench. The cushion block is arranged on the placement block. The cushion block is used to place the torsion spring end.

4. The bending and shaping mechanism of the torsion spring processing equipment according to claim 1, characterized in that: The driving assembly includes a motor, a rotating shaft and a bevel gear set. The motor is arranged on the base. One end of the rotating shaft is connected to the torsion rod, and the other end of the rotating shaft is connected to the base. The rotating shaft is connected to the output shaft of the motor through the bevel gear.

5. The bending and shaping mechanism of the torsion spring processing equipment according to claim 1, characterized in that: The positioning assembly includes a second cylinder, a connecting plate and a positioning rod. The second cylinder is arranged on the workbench. The output end of the second cylinder is connected to the connecting plate, and the positioning rod is arranged on the connecting plate.

6. The bending and shaping mechanism of the torsion spring processing equipment according to claim 2, characterized in that: The pressing assembly includes a guide groove, a spring and a pressing block. The guide groove is provided on the sliding frame. The pressing block is slidably connected to the guide groove. The spring is provided between the guide groove and the pressing block.

7. The bending and shaping mechanism of the torsion spring processing equipment according to claim 3, characterized in that: The cushion block is provided with a groove which is matched with the size of the torsion spring end.

8. The bending and shaping mechanism of the torsion spring processing equipment according to claim 3, characterized in that: The horizontal plane of the pad block is higher than the horizontal plane of the placement block.

9. The bending and shaping mechanism of the torsion spring processing equipment according to claim 5, characterized in that: It also includes a limiting ring, which is arranged on the positioning rod.

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