Steel ball and spring mounting assembly for assembling lock gear rotor
By designing the steel ball and spring installation components, the automatic unified positioning and ejection of the spring and steel ball are achieved, solving the problem of cumbersome installation during the assembly of the lock gear rotor, improving production efficiency and molding quality, and reducing labor and time costs.
Patent Information
- Application Number
- CN202422586330.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-25
AI Technical Summary
During the assembly process of the existing lock gear rotor, the installation of the spring and steel ball is tedious and complicated, resulting in low production efficiency and reliance on manual operation, which increases manpower and time costs.
A steel ball and spring installation assembly is designed, including a steel ball conveying assembly, a material receiving assembly and a material ejecting assembly. The unified horizontal positioning and ejection of the spring and steel ball are achieved through automated equipment, simplifying the installation process.
It improves the production efficiency of lock gear rotor assembly, ensures the uniformity of molding quality, saves manpower and time costs, and improves the economic benefits of the factory.
Smart Images

Figure CN223368686U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lock gear rotor assembly, in particular to a steel ball and spring installation component used for lock gear rotor assembly. Background Art
[0002] The rotor refers to the rotating body that positions the gear in the lock. It usually contains components such as a shell, a spring, and a steel ball. There are two circular holes on both sides of the cylindrical surface of the shell to accommodate the spring and the steel ball. The steel ball is pushed out of the shell a little by the spring. Because there is a protrusion towards the center of the circular hole on the outside of the circular hole, the steel ball will not be completely pushed out by the spring, thereby achieving the effect of a wave ball.
[0003] At present, the production and processing of rotors is mainly manual assembly, that is, the spring is first placed in the round hole by hand, and then the steel ball is pressed into the round hole. The production and processing process is relatively limited. There are also some automated solutions, which are to install the spring first and then install the steel ball in the next step, but this processing method is relatively cumbersome and complicated, and the processing progress is limited. For this reason, we provide a steel ball and spring installation component for lock gear rotor assembly that can install the spring and steel ball at one time to improve work efficiency. Utility Model Content
[0004] In response to the technical problems existing in the installation process of the above-mentioned rotor processing accessories, the utility model proposes a steel ball and spring installation assembly for lock gear rotor assembly, which has a reasonable design, simple structure, convenient processing, and can replace manual labor to complete the installation of steel ball springs and steel ball accessories, improve the work process, ensure the relative uniformity of workpiece forming, guarantee the forming quality, save manpower and time costs, ensure the economic benefits of the factory, and effectively meet the use needs.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is a steel ball and spring mounting assembly for assembling a lock gear rotor, comprising an output assembly body, the output assembly body comprising a mounting seat, a lateral moving assembly being arranged above the mounting seat, a moving plate being arranged above the lateral moving assembly, a top material assembly being arranged on one side of the moving plate, and a material receiving assembly being arranged on the other side of the moving plate, the material receiving assembly comprising a T-shaped carrier frame, a guide block arranged in an inclined shape being arranged above one side of the carrier frame, a through groove being provided in the carrier frame, a guide groove being provided in the guide block and converging with the through groove, a spring inlet being provided on one end of the guide block, a steel ball conveying assembly being provided on the carrier frame on one side of the guide block, a longitudinally arranged feed hole being provided in the carrier frame and being connected to the steel ball conveying assembly, a blocking plate being provided on the carrier frame away from the outside of the feed hole of the steel ball conveying assembly, and a limit plate for limiting the steel ball being provided at the bottom of the carrier frame.
[0006] Preferably, the steel ball conveying assembly includes a mounting plate, a vertical plate is provided above the mounting plate, a guide plate is provided between the two vertical plates, a drainage groove with an obtuse angle design is provided on one side of the guide plate, a connecting plate is provided above the vertical plate and the guide plate, a drainage plate with a wedge-shaped design is provided below one side of the connecting plate, and a steel ball inlet tube is provided above the connecting plate.
[0007] Preferably, the limiting plate includes a plate body with a U-shape design and elastic properties, a wedge-shaped limiting block is provided on the upper side of the plate body, a semicircular groove is provided in the limiting block, and a semicircular protective tube is also provided in the supporting frame.
[0008] Preferably, the ejection assembly includes an L-shaped frame, a ejection cylinder is provided on one side of the L-shaped frame, and an ejection rod is provided at the output end of the ejection cylinder and is adapted to correspond to the through slot.
[0009] Preferably, the lateral movement component includes a driving cylinder established above the mounting seat, and the output end of the driving cylinder is provided with a driving plate designed in an L shape, the inner side of the driving plate is slidingly connected to the upper outer side of the driving cylinder, and the upper outer side is connected to the moving plate, and an anti-collision bar is provided on one side of the mounting seat, and corresponds to the driving plate.
[0010] Compared with the prior art, the advantages and positive effects of the present invention are:
[0011] The utility model discloses a steel ball and spring installation assembly for assembling the gear rotor of a lock, which, through the steel ball conveying assembly provided, on the one hand, receives the steel ball workpiece to be processed, and on the other hand, realizes convenient input of the steel ball, especially with the cooperation of the limit plate, can not only prevent the position of the workpiece from being offset, thereby ensuring its stability, but also realizes convenient ejection of the steel ball workpiece, thereby ensuring the effective progress of the assembly work; through the material receiving assembly provided, it can receive the accessories constituting the rotor respectively, and place the spring and steel ball in the same horizontal direction, and then, with the cooperation of the ejecting assembly, complete the ejection of the workpiece, which is simple and convenient to operate, has strong functionality, fully improves the assembly process of the rotor installation accessories, and meets the use requirements; the device has a reasonable design, simple structure, convenient processing, and can replace manual work to complete the installation of steel ball springs and steel ball accessories, thereby improving the work process, ensuring the relative uniformity of workpiece molding, ensuring molding quality, saving manpower and time costs, ensuring the economic benefits of the factory, and effectively meeting the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0013] Figure 1 A schematic diagram of the structure of the steel ball and spring mounting assembly used for assembling the lock gear rotor;
[0014] Figure 2 A schematic structural diagram of the steel ball and spring mounting assembly for assembling the lock gear rotor from another perspective;
[0015] Figure 3 A front view of the structure of a steel ball and spring mounting assembly for assembling a lock gear rotor;
[0016] Figure 4 This is a schematic diagram of part of the internal structure of the material receiving component (with steel balls);
[0017] Figure 5 This is a front view of part of the internal structure of the material receiving component (with steel balls);
[0018] In the above figures, 1. mounting base; 2. lateral moving assembly; 21. driving cylinder; 22. driving plate; 23. anti-collision rod; 3. moving plate; 4. ejecting assembly; 41. L-shaped frame; 42. ejecting cylinder; 43. ejecting rod; 5. supporting frame; 51. through groove; 52. feeding hole; 6. guide block; 61. guide groove; 62. spring pipe inlet; 7. blocking plate; 8. limiting plate; 81. plate body; 82. limiting block; 821. semicircular groove; 9. steel ball conveying assembly; 91. mounting plate; 92. vertical plate; 93. guide plate; 931. drainage groove; 94. connecting plate; 95. drainage plate; 96. steel ball inlet pipe; 10. protective tube. DETAILED DESCRIPTION
[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0021] Examples, such as Figures 1 to 5As shown, a steel ball and spring mounting assembly for assembling a lock gear rotor includes an output assembly body, and the output assembly body includes a mounting seat 1, which is set in an L shape, the purpose of which is to provide a convenient installation position for each equipment component and to ensure the stability of its position, so as to ensure the effective progress of production and processing work; in order to enable the single spring and steel ball to be assembled into the rotor after matching, so as to ensure the processing progress, a transverse moving assembly 2 is provided above the mounting seat 1, which drives the material to move and adjust in the transverse direction, especially to ensure that the material is close to the rotor to be assembled, thereby improving the working process, and a moving plate 3 is provided above the transverse moving assembly 2, which is convenient for the installation of the top material assembly 4, and the top of the moving plate 3 A material ejection assembly 4 is provided on one side. After the transverse moving assembly 2 adjusts the material to the appropriate position, the material ejection assembly 4 runs and ejects the material, especially allows the material to enter the rotor to complete the assembly work; a material receiving assembly is provided on the other side of the moving plate 3, which can respectively receive the accessories constituting the rotor, and place the spring and the steel ball in the same horizontal direction, and then, with the cooperation of the material ejection assembly 4, complete the ejection of the workpiece. Specifically, the material receiving assembly includes a carrier frame 5 designed in a T shape, and a guide block 6 arranged in an inclined shape is provided above one side of the carrier frame 5. The guide block 6 and the carrier frame 5 are made of an integrated structure, a through groove 51 is provided in the carrier frame 5, and a guide groove 61 is provided in the guide block 6, and Converging with the through groove 51, a spring pipe inlet 62 is provided at one end of the guide block 6, wherein the spring pipe inlet 62 is connected to the external single spring workpiece output device by a delivery pipe to realize the convenient delivery of the single spring workpiece. Of course, in order to ensure the smoothness of the spring monomer delivery, an air pipe can be set up on one side of the delivery pipe for conveying the spring monomer, and the spring monomer is discharged by air flow, especially through the guide groove 61 and placed in the through groove 51. In addition, considering that the spring monomer can stay stably in the through groove 51 after being output, an elastic steel wire (not shown in the figure) can be set above the carrier 5 at the end of the through groove 51 to limit the spring monomer and prevent it from overshooting and falling out. Of course, the elastic steel wire can also be replaced by a V-shaped spring piece, and the working principles of the two are the same: that is, when it is in a stationary state, a part of the above-mentioned equipment component is placed above the through slot 51, and the lower part is located in the through slot 51 to limit the spring workpiece to a certain extent to prevent it from falling out, and because the elastic steel wire or V-shaped spring piece itself has a certain elastic property, when the ejecting component 4 is running and drives the workpiece to move, the elastic steel wire or V-shaped spring piece is squeezed upward, especially can be ejected from the upper notch of the end of the carrier 5, so that the workpiece can move smoothly in the through slot 51, which not only limits the position of the workpiece, but also provides conditions for the ejection process of the accessory, meeting the use requirements;The support frame 5 on one side of the guide block 6 is provided with a steel ball conveying assembly 9, which is connected to the external steel ball feeding equipment to ensure the continuous feeding of the workpiece, providing convenience for the assembly work. A longitudinally set feeding hole 52 is opened in the support frame 5 and is connected with the steel ball conveying assembly 9. The feeding hole 52 especially corresponds to the steel ball outlet in the steel ball conveying assembly 9 to ensure the effective output of the workpiece; a blocking plate 7 is provided on the support frame 5 outside the feeding hole 52 away from the steel ball conveying assembly 9. Considering that the feeding hole 52 is set up in a through-type manner, the blocking plate 7 is T-shaped and is installed on the feeding hole 52 on one side in a clip-on manner to prevent the steel column falling by gravity from falling out, and also brings convenience to people's maintenance of the interior of the equipment. A limiting plate 8 is provided at the bottom of the support frame 5 for limiting the steel ball, which not only prevents the position of the workpiece from shifting and ensures its stability, but also realizes the convenient ejection of the steel ball workpiece, ensuring the effective progress of the assembly work;
[0022] In the above process: through the set steel ball conveying component 9, on the one hand, it receives the steel ball workpiece to be processed, and on the other hand, it can realize the convenient input of steel balls, especially with the cooperation of the limit plate 8, it can not only prevent the position of the workpiece from being offset and ensure its stability, but also realize the convenient ejection of the steel ball workpiece, ensuring the effective progress of the assembly work; through the set material receiving component, it can receive the accessories of the rotor respectively, and place the spring and steel ball in the same horizontal direction, and then with the cooperation of the ejecting component 4, complete the ejection of the workpiece. The operation is simple and convenient, and the functionality is strong, which fully improves the assembly process of the rotor installation accessories and meets the use requirements; the device has a reasonable design, simple structure, easy processing and can replace manual work to complete the installation of steel ball springs and steel ball accessories, improve the work process, ensure the relative uniformity of workpiece forming, ensure forming quality, save manpower and time costs, ensure the economic benefits of the factory, and effectively meet the use requirements.
[0023] In order to ensure the smoothness of the falling of the steel ball workpiece, the steel ball conveying assembly 9 includes a mounting plate 91, which is connected to one side of the carrier frame 5 to ensure the stability of the structure. A vertical plate 92 is provided above the mounting plate 91, and the outer end face of the vertical plate 92 close to the side of the carrier frame 5 is also designed with an obtuse angle, but the specification size of its obtuse angle part is smaller than the specification of the drainage groove 931 on the guide plate 93. Because it is necessary to limit the falling of the steel ball and will not cause the steel column to fall, but some gaps are left to facilitate people to observe the falling of the steel ball. A guide plate 93 is provided between the two vertical plates 92, and a drainage groove 931 with an obtuse angle design is provided on one side of the guide plate 93, wherein the gap between the two vertical plates 92 is slightly larger than the outer diameter of the steel ball, and multiple steel balls are introduced through the steel ball inlet pipe 96, which is located in the drainage groove 931 between the two vertical plates 92, and the drainage groove 931 has a certain The tilt provides convenient conditions for the steel balls to fall by their own gravity; a connecting plate 94 is provided above the vertical plate 92 and the guide plate 93, wherein the mounting plate 91, the vertical plate 92, the guide plate 93 and the connecting plate 94 are connected by plugging, and can also be installed and connected by bolts to achieve stability. Of course, the above connection method can be effectively known to technical personnel in the relevant technical field, and the details are not repeated here. A wedge-shaped guide plate 95 is provided below one side of the connecting plate 94, and the lower side of the guide plate 95 can limit the falling direction of the steel column, especially guide the steel column to a position close to the feed hole 52 to prevent it from deviating and affecting the conveying process. A steel ball inlet pipe 96 is provided above the connecting plate 94, which is connected to the external steel column conveying equipment to ensure the continuous conveying of steel column materials and ensure the working process.
[0024] In order to limit the steel balls conveyed by the steel ball conveying assembly 9 and prevent them from being misplaced, the limiting plate 8 includes a plate body 81 with a U-shaped design and elastic properties, and a wedge-shaped limiting block 82 is provided on the upper side of the plate body 81. A semicircular groove 821 is provided in the limiting block 82, and a semicircular protective tube 10 with a semicircular design is also provided in the carrier frame 5. It is specifically described as follows: the radii of the upper and lower parts of the through groove 51 are different, and the upper half is smaller than the lower half, so as to facilitate the installation of the protective tube 10. The inner diameter of the protective tube 10 after installation is consistent with the upper half of the through groove 51, which is convenient for the discharge of materials. The bending part of the plate body 81 can be deformed. After the current steel ball is ejected, the next steel ball is output through the feed hole 52 and falls into the semicircular groove 8 21. In this state, the upper part of the plate 81 with the limit block 82 is parallel to the through groove 51, especially for limiting the position of the steel ball. When the material needs to be ejected, the ejection assembly 4 is operated, and the ejection rod 43 contacts one side of the limit block 82. As the ejection rod 43 extends, the plate 81 is pressed downward. At the same time, the steel column can be ejected from the semicircular groove 821 and gradually approach the spring. The ejection rod 43 continues to output until the ejection of the material is completed and then retracts. When the ejection rod 43 is retracted to near the limit block 82, the downward pressure on the plate 81 is gradually reduced, and it is gradually reset until it is reset to the horizontal level, and then takes over the next steel ball. The establishment of the equipment components is reasonable and the functionality is strong.
[0025] In order to conveniently push the rotor assembly component into the spring hole of the rotor, the pushing component 4 includes an L-shaped frame 41, and a pushing cylinder 42 is provided on one side of the L-shaped frame 41. The output end of the pushing cylinder 42 is provided with a pushing rod 43, which is adapted to the through slot 51. The specific description is: after the material arrives at the installation position, the horizontal moving component 2 first drives the equipment close to the rotor. After the position is suitable, the pushing cylinder 42 is controlled to operate, driving the pushing rod 43 to move in the through slot 51. On the one hand, it will press the limit plate 8 to make the steel ball disengage, and on the other hand, it will drive the steel ball to continue moving forward and press against the spring in the through slot 51. The pushing cylinder 42 continues to operate, pushing the two workpieces out of the through slot 51, and making the workpieces enter the spring hole of the rotor to complete the assembly work. The establishment of this device can effectively replace manual labor, reduce the difficulty of operation, and fully guarantee the use requirements.
[0026] In order to enable the material to be moved to the workpiece to be assembled and ensure the effective progress of the assembly work, the transverse moving component 2 includes a driving cylinder 21 set above the mounting seat 1, and the output end of the driving cylinder 21 is provided with a driving plate 22 designed in an L shape. The inner side of the driving plate 22 is slidably connected to the upper outer side of the driving cylinder 21, and its upper outer side is connected to the moving plate 3, that is to say: a component identical to the slide bar is set above the selected driving cylinder 21, and it is ensured that the driving plate 22 is connected thereto to ensure that the driving plate 22 can move smoothly under the drive of the driving cylinder 21, and then can act on the moving plate 3, driving the material receiving component close to the rotor workpiece, providing convenient conditions for the completion of the subsequent top material action. A crash barrier 23 is provided on one side of the mounting seat 1, and corresponds to the driving plate 22 The anti-collision rod 23 includes a rod body connected to the mounting seat 1, and there is a strong damping property between the rod body and the mounting seat 1. Under normal use, the anti-collision rod 23 will not move, and a shock-absorbing pad is set on the outside of the rod body. When the driving plate 22 is controlled to move, the driving plate 22 is fitted with the outer end surface of the shock-absorbing pad when it moves to the maximum position, while achieving the limit of the workpiece, it also reduces the possibility of damage to the equipment. It is specifically described as follows: after the workpiece to be assembled with the rotor, that is, the spring and the steel ball are in the position to be ejected, the driving cylinder 21 is controlled to run, and the driving plate 22 is driven to move horizontally relative to the driving cylinder 21, especially the movable plate 3 is driven to move, so that the material receiving component is close to the conveying processing line of the rotor and corresponds to the spring hole, providing convenient conditions for the subsequent use of the driving of the ejecting component 4 to ensure the use requirements.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A steel ball and spring mounting assembly for assembling a lock gear rotor, comprising an output assembly body, the output assembly body including a mounting seat, characterized in that: A transverse moving component is provided above the mounting seat, a moving plate is provided above the transverse moving component, a top material component is provided on one side above the moving plate, and a material receiving component is provided on the other side of the moving plate. The material receiving component includes a carrier frame designed in a T shape, and a guide block arranged in an inclined shape is provided above one side of the carrier frame. A through groove is provided in the carrier frame, and a guide groove is provided in the guide block and merges with the through groove. A spring inlet is provided at one end of the guide block, and a steel ball conveying component is provided on the carrier frame on one side of the guide block. A longitudinal feed hole is provided in the carrier frame and is connected to the steel ball conveying component. A blocking plate is provided on the carrier frame away from the outside of the feed hole of the steel ball conveying component, and a limit plate for limiting the steel balls is provided below the carrier frame.
2. The steel ball and spring mounting assembly for assembling a lock gear rotor according to claim 1, characterized in that: The steel ball conveying assembly includes a mounting plate, a vertical plate is arranged above the mounting plate, a guide plate is arranged between the two vertical plates, a drainage groove with an obtuse angle design is opened on one side of the guide plate, a connecting plate is arranged above the vertical plate and the guide plate, a drainage plate with a wedge shape design is arranged below one side of the connecting plate, and a steel ball inlet pipe is arranged above the connecting plate.
3. The steel ball and spring mounting assembly for assembling a lock gear rotor according to claim 2, characterized in that: The limiting plate includes a plate body with a U-shape and elastic properties. A wedge-shaped limiting block is provided on the upper side of the plate body. A semicircular groove is provided in the limiting block. A semicircular protective tube is also provided in the supporting frame.
4. The steel ball and spring mounting assembly for assembling a lock gear rotor according to claim 3, characterized in that: The ejection assembly includes an L-shaped frame, a ejection cylinder is provided on one side of the L-shaped frame, and an ejection rod is provided at the output end of the ejection cylinder and is adapted to correspond to the through slot.
5. The steel ball and spring mounting assembly for assembling a lock gear rotor according to claim 4, characterized in that: The lateral movement component includes a driving cylinder set up above the mounting seat, and the output end of the driving cylinder is provided with a driving plate designed in an L shape. The inner side of the driving plate is slidingly connected to the upper outer side of the driving cylinder, and the upper outer side is connected to the moving plate. A crash barrier is provided on one side of the mounting seat, and corresponds to the driving plate.