Milling machine for machining mechanical parts
By installing a micro-porous plate and a pusher group on the milling machine, the automatic separation and cleaning of iron chips and cutting fluid can be achieved, which solves the problem of mixed accumulation of iron chips and cutting fluid, improves machining accuracy and efficiency, and reduces costs and environmental pollution.
Patent Information
- Application Number
- CN202422822409.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In traditional milling machine processing, iron chips and cutting fluid mix and accumulate on the work surface, resulting in reduced processing accuracy, increased tool wear, environmental pollution and low cleaning efficiency.
A microporous plate is used to separate the iron chips and cutting fluid into solid and liquid. The iron chips and cutting fluid are processed separately by the pushing group. The cutting fluid is recycled to the cooling system, and the iron chips are discharged through the discharge port. Automatic cleaning is achieved by using a pushing plate and servo motor.
It improves processing accuracy and efficiency, reduces the risk of manual cleaning, ensures stable operation of the cooling system, and reduces processing costs and environmental pollution.
Smart Images
Figure CN223368911U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of milling machines, in particular to a milling machine for machining mechanical parts. Background Art
[0002] In the field of mechanical parts processing, milling machines are a very critical processing equipment. As modern industry's requirements for mechanical parts processing accuracy and efficiency continue to increase, the related auxiliary technologies and devices of milling machines in the processing process have become extremely important.
[0003] In traditional milling machine processing, the accumulation of iron chips and cutting fluid on the work surface has long been a problem that has plagued processing efficiency and quality. On the one hand, if a large amount of iron chips are not cleaned up in time, they will scratch the surface of the mechanical parts being processed, seriously affecting the processing accuracy and surface quality of the parts. In addition, the accumulation of iron chips on the work surface will interfere with the normal operation of the processing tools, increase the degree of tool wear, shorten the tool life, and thus increase processing costs.
[0004] On the other hand, cutting fluid plays an important role in cooling and lubricating during the machining process. However, when the cutting fluid is mixed with iron chips, if it cannot be effectively separated and recovered, it will not only cause waste of cutting fluid, but also lead to pollution of the working environment. Traditional cleaning methods often require manual cleaning of iron chips and collection of cutting fluid. During the cleaning process, personnel may also be accidentally injured. At the same time, this method is inefficient and cannot meet the continuous production needs of modern large-scale, high-precision mechanical parts processing. Utility Model Content
[0005] The purpose of the utility model is to provide a milling machine for machining mechanical parts, which separates iron chips and cutting fluid into solid and liquid by a microporous plate, and can clean the iron chips accumulated on the upper side of the microporous plate out of the interior of an additional shell by moving a second push plate, thereby increasing the effective utilization of resources and reducing accidental injuries during manual cleaning.
[0006] The technical solutions adopted by this utility model are as follows:
[0007] A milling machine for processing mechanical parts includes a base plate, the upper side of the base plate is fixedly connected to a machine body and a lifting platform, a milling cutter is installed on the machine body, the upper side of the lifting platform is fixedly connected to a workbench, a plurality of troughs are provided on the upper side of the workbench, a pusher group is fixedly connected to the workbench, an additional shell is fixedly connected to the front end of the workbench, the upper side of the additional shell is open, a microporous plate is fixedly connected to the inside of the additional shell, a second pusher plate is slidably connected to the upper side of the additional shell, a discharge port is provided on one side of the additional shell, a hose is fixedly connected to the lower side of the additional shell, a cooling system is provided on the machine body, and one end of the hose is connected to the cooling system.
[0008] Furthermore, the pushing group includes four fixed blocks, and the four fixed blocks are fixedly connected to both sides of the workbench in groups of two. One group of the fixed blocks is rotatably connected to a screw rod, and the outer side of the screw rod is threadedly connected to a first slider, and the upper side of the first slider is fixedly connected to a first push plate. One side of one of the fixed blocks is fixedly connected to a servo motor, and the output end of the servo motor is fixedly connected to one end of the screw. Another group of the fixed blocks is fixedly connected to a first round rod, and the outer side of the first round rod is slidably connected to another first slider, and the upper side of the first slider is fixedly connected to the lower side of the first push plate.
[0009] Furthermore, two detachable protective covers are slidably connected to the upper side of the trough body, and four second sliders are fixedly connected to the lower sides of the two protective covers. The four second sliders form a group of two, and the second sliders are slidably connected to the inside of the trough body. The sides of the two protective covers that are close to each other are fixedly connected to magnets, and the magnets on the two protective covers magnetically attract each other.
[0010] Furthermore, a third sliding block is fixedly connected to the lower side of the second push plate, first sliding grooves are provided on both sides of the microporous plate, and moving groups are installed inside the two first sliding grooves.
[0011] Furthermore, the moving group includes a second round rod, which is located inside the first slide groove, one end of the second round rod is fixedly connected to one end of the third slider, and the other end of the second round rod passes through the microporous plate and extends to the outside of the additional shell, and one end of the second round rod is fixedly connected to a handle.
[0012] Furthermore, a return spring is sleeved on the outer side of the second round rod, and the return spring is located inside the first sliding groove.
[0013] The technical effects achieved by this utility model are:
[0014] The utility model relates to a milling machine for processing mechanical parts, by installing an additional shell on one side of a workbench, and simultaneously a pushing group moves to push the iron chips and cutting fluid on the surface of the workbench to the inner side of the additional shell, and the iron chips and cutting fluid are separated by a microporous plate on the inner side of the additional shell, and the separated cutting fluid flows back to the cooling system through a hose, and at the same time, the second pushing plate is pulled to discharge the iron chips accumulated on the surface of the microporous plate through a discharge port, thereby increasing the effective utilization of resources and ensuring that the cooling system continuously and stably provides cooling protection for the milling machine processing process, reducing accidental damage during manual cleaning, ensuring the efficient operation of the entire milling machine processing process, and reducing the impact of problems such as iron chip accumulation and insufficient or contaminated cutting fluid on processing quality and equipment life. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the cutaway structure of the utility model;
[0017] Figure 3 It is a structural diagram of the first round rod and the protective cover in the figure of the present utility model;
[0018] Figure 4 It is a schematic diagram of the additional shell structure in the figure of the present utility model;
[0019] Figure 5 It is a schematic diagram of the cutaway structure of the additional shell in the figure of the present utility model;
[0020] Figure 6 This utility model Figure 2 A is an enlarged view.
[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0022] 1. Body; 2. Bottom plate; 3. Lifting platform; 6. Milling cutter; 7. Protective cover; 8. Fixed block; 9. Hose; 10. Additional shell; 11. Workbench; 12. Trough body; 13. First push plate; 14. Servo motor; 15. First round rod; 16. Screw; 17. Microplate; 18. Handle; 19. Discharge port; 20. First slider; 21. First chute; 22. Second slider; 23. Second push plate; 24. Third slider; 25. Return spring; 26. Second round rod. DETAILED DESCRIPTION
[0023] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is described in detail below with reference to the following embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention and does not strictly limit the scope of protection of the present invention.
[0024] like Figure 1-4 As shown, a milling machine for machining mechanical parts includes a base plate 2, the upper side of the base plate 2 is fixedly connected to a machine body 1 and a lifting platform 3, a milling cutter 6 is installed on the machine body 1, a workbench 11 is fixedly connected to the upper side of the lifting platform 3, a plurality of slots 12 are provided on the upper side of the workbench 11, a pusher group is fixedly connected to the workbench 11, an additional shell 10 is fixedly connected to the front end of the workbench 11, the upper side of the additional shell 10 is open, a microporous plate 17 is fixedly connected to the interior of the additional shell 10, a second pusher plate 23 is slidably connected to the upper side of the additional shell 10, a discharge port 19 is provided on one side of the additional shell 10, a hose 9 is fixedly connected to the lower side of the additional shell 10, a cooling system is provided on the machine body 1, and one end of the hose 9 is connected to the cooling system;
[0025] During use, after the equipment completes processing of the workpiece, the pushing group is started. At this time, the pushing group can push the iron chips and cutting fluid on the upper side of the workbench 11 and the inside of the trough body 12 to the inside of the additional shell 10 through the trough body 12 during movement. When the iron chips and cutting fluid contact the microporous plate 17 at the same time, the microporous plate 17 can separate the iron chips and cutting fluid. The cutting fluid can flow into the bottom of the fuselage 1 through the micropores on the microporous plate 17, and then return to the cooling system through the hose 9 at the bottom of the fuselage 1, while pushing the second push plate 23. During the movement of the second push plate 23, the iron chips accumulated on the surface of the microporous plate 17 can be discharged through the discharge port 19, which increases the effective utilization of resources and ensures that the cooling system continuously and stably provides cooling protection for the milling machine processing process, reduces accidental damage during manual cleaning, ensures the efficient operation of the entire milling machine processing process, and reduces the impact of problems such as iron chips accumulation and insufficient or contaminating cutting fluid on processing quality and equipment life.
[0026] like Figure 3-6 As shown, the pusher group includes four fixed blocks 8, which are fixedly connected to both sides of the workbench 11 in groups of two. A screw 16 is rotatably connected to the inside of one group of fixed blocks 8, and a first slider 20 is threadedly connected to the outside of the screw 16. The first push plate 13 is fixedly connected to the upper side of the first slider 20. A servo motor 14 is fixedly connected to one side of one of the fixed blocks 8, and the output end of the servo motor 14 is fixedly connected to one end of the screw 16. A first round rod 15 is fixedly connected to the inside of another group of fixed blocks 8, and another first slider 20 is slidably connected to the outside of the first round rod 15. The upper side of the first slider 20 is fixedly connected to the lower side of the first push plate 13.
[0027] During use, when the servo motor 14 is started, the rotational motion of the servo motor 14 is transmitted to the screw 16. Due to the threaded connection between the first slider 20 and the screw 16, the rotation of the screw 16 is converted into the linear motion of the first slider 20. The first slider 20 performs precise linear displacement along the axial direction of the screw 16. The first slider 20 has high precision and stability during the movement process. At the same time, the movement of the first slider 20 can directly drive the first push plate 13 to move synchronously.
[0028] At the same time, when the trough body 12 drives the slider connected to it to move, the connection of the push plate will drive the first slider 20 on the first round rod 15 to slide on the first round rod 15. The two work together to ensure that the movement of the first push plate 13 above the workbench 11 has sufficient power and remains stable, without tilting, shaking or other instability caused by uneven force or inaccurate guidance, thereby ensuring that the workbench 11 can move accurately and stably on the workbench 11 according to the predetermined trajectory, completing the related operations of pushing and cleaning iron chips and cutting fluid.
[0029] like Figure 1-3When the two protective covers 7 are close to each other, the magnets on the two protective covers 7 are attracted to each other.
[0030] like Figure 2 、 Figure 5 As shown, a third slider 24 is fixedly connected to the lower side of the second push plate 23, and a first slide groove 21 is opened on both sides of the microporous plate 17. A moving group is installed inside the two first slide grooves 21. During use, when the second push plate 23 is pushed by an external force, the third slider 24 can slide smoothly inside the first slide groove 21. At the same time, the first slide groove 21 and the third slider 24 provide a fixed movement path for the second push plate 23, so that the third slider 24 can move along the direction of the first slide groove 21, reducing the offset of the second push plate 23, so that the second push plate 23 can move stably without tilting or jamming due to uneven force.
[0031] like Figure 1 、 Figure 2 、 Figure 5 As shown, the moving group includes a second round rod 26, which is located inside the first slide groove 21, one end of the second round rod 26 is fixedly connected to one end of the third slider 24, and the other end of the second round rod 26 passes through the microporous plate 17 and extends to the outside of the additional shell 10, and one end of the second round rod 26 is fixedly connected to the handle 18. When in use, the user holds the handle 18 to drive the second round rod 26 to exert a pulling force outward. At this time, the second round rod 26 drives the second push plate 23 to move through the third slider 24. When the second push plate 23 moves, it can clean up the iron chips accumulated on the upper side of the additional shell 10, improve the cleaning effect, reduce the intensity of manual cleaning, ensure the efficient operation of the entire milling machine processing process, and reduce the impact of problems such as iron chips accumulation and insufficient or contaminating cutting fluid on processing quality and equipment life.
[0032] like Figure 1 、 Figure 5As shown, a return spring 25 is sleeved on the outside of the second round rod 26, and the return spring 25 is located inside the first slide groove 21. During use, when the second round rod 26 is pulled, the second round rod 26 will drive the return spring 25 to compress. At this time, the return spring 25 will generate an elastic force opposite to the deformation direction. After the second round rod 26 is released, the elastic force generated by the compression of the return spring 25 causes the second round rod 26 to reset.
[0033] The working principle of the present invention is as follows: when in use, after the equipment completes processing of the workpiece, the pushing group is started. At this time, the pushing group can push the iron chips and cutting fluid on the upper side of the workbench 11 and the inside of the trough body 12 to the inside of the additional shell 10 through the trough body 12 during movement. When the iron chips and the cutting fluid contact the microporous plate 17 at the same time, the microporous plate 17 can separate the iron chips and the cutting fluid, and the cutting fluid can flow into the bottom of the fuselage 1 through the micropores on the microporous plate 17, and then return to the cooling system through the hose 9 at the bottom of the fuselage 1, and at the same time push the second push plate 23. During the movement of the second push plate 23, the iron chips accumulated on the surface of the microporous plate 17 can be discharged through the discharge port 19, which increases the effective utilization of resources and ensures that the cooling system continuously and stably provides cooling protection for the milling machine processing process, reduces accidental damage during manual cleaning, ensures the efficient operation of the entire milling machine processing process, and reduces the impact of problems such as iron chips accumulation and insufficient or contaminating cutting fluid on processing quality and equipment life.
[0034] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. A milling machine for machining mechanical parts, characterized in that: The invention comprises a bottom plate (2), wherein the upper side of the bottom plate (2) is fixedly connected to a machine body (1) and a lifting platform (3), a milling cutter (6) is installed on the machine body (1), a workbench (11) is fixedly connected to the upper side of the lifting platform (3), a plurality of troughs (12) are provided on the upper side of the workbench (11), a pusher group is fixedly connected to the workbench (11), an additional shell (10) is fixedly connected to the front end of the workbench (11), the upper side of the additional shell (10) is open, a microporous plate (17) is fixedly connected inside the additional shell (10), a second pusher plate (23) is slidably connected to the upper side of the additional shell (10), a discharge port (19) is provided on one side of the additional shell (10), a hose (9) is fixedly connected to the lower side of the additional shell (10), a cooling system is provided on the machine body (1), and one end of the hose (9) is connected to the cooling system.
2. A milling machine for machining mechanical parts according to claim 1, characterized in that: The pusher group includes four fixed blocks (8), and the four fixed blocks (8) are fixedly connected to both sides of the workbench (11) in groups of two. One group of the fixed blocks (8) is rotatably connected to a screw rod (16) inside, and the outer side of the screw rod (16) is threadedly connected to a first slider (20), and the upper side of the first slider (20) is fixedly connected to a first push plate (13). One side of one of the fixed blocks (8) is fixedly connected to a servo motor (14), and the output end of the servo motor (14) is fixedly connected to one end of the screw rod (16). The other group of the fixed blocks (8) is fixedly connected to a first round rod (15), and the outer side of the first round rod (15) is slidably connected to another first slider (20), and the upper side of the first slider (20) is fixedly connected to the lower side of the first push plate (13).
3. The milling machine for machining mechanical parts according to claim 1, characterized in that: Two detachable protective covers (7) are slidably connected to the upper side of the trough body (12); four second sliders (22) are fixedly connected to the lower sides of the two protective covers (7); the four second sliders (22) form a group of two; the second sliders (22) are slidably connected to the inside of the trough body (12); magnets are fixedly connected to the sides of the two protective covers (7) that are close to each other; the magnets on the two protective covers (7) are magnetically attracted to each other.
4. The milling machine for machining mechanical parts according to claim 1, characterized in that: A third sliding block (24) is fixedly connected to the lower side of the second push plate (23), and first sliding grooves (21) are provided on both sides of the microporous plate (17), and a moving group is installed inside the two first sliding grooves (21).
5. The milling machine for machining mechanical parts according to claim 4, characterized in that: The moving group includes a second round rod (26), the second round rod (26) is located inside the first sliding groove (21), one end of the second round rod (26) is fixedly connected to one end of the third sliding block (24), and the other end of the second round rod (26) passes through the microporous plate (17) and extends to the outside of the additional shell (10), and one end of the second round rod (26) is fixedly connected to a handle (18).
6. The milling machine for machining mechanical parts according to claim 5, characterized in that: A return spring (25) is sleeved on the outer side of the second round rod (26), and the return spring (25) is located inside the first sliding groove (21).