Tap groove grinding and relief grinding cutting cone integrated machining equipment
By designing an automated integrated processing equipment for tap groove grinding and cutting cone relief grinding, and using a robot and pneumatic clamps to achieve automated clamping and movement of the workpiece, the problem of traditional equipment requiring multiple clamping is solved, thereby improving processing efficiency and safety.
Patent Information
- Application Number
- CN202422835424.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Traditional tap processing equipment needs to complete the two processes of groove grinding and cutting cone relief grinding separately, resulting in multiple clamping, which increases processing time and labor intensity of workers and reduces processing efficiency.
A tap groove grinding and cutting cone relief grinding integrated processing equipment is designed. It adopts a manipulator and a pneumatic clamp in conjunction with a cylinder drive to realize the automatic clamping and movement of the workpiece, thus reducing the workpiece replacement and clamping time.
By automatically clamping and moving the workpiece, the workpiece replacement and clamping time is reduced, and the production efficiency and safety of the tap are improved.
Smart Images
Figure CN223369040U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of tap processing, and in particular to an integrated processing device for tap groove grinding and relief grinding of cutting cones. Background Art
[0002] Currently, in the field of metal processing tool manufacturing, especially in the production process of taps, traditional processing equipment usually needs to complete two processes: groove grinding and relief grinding of cutting cones separately.
[0003] Currently, single-function grinding machines are commonly used, specifically for grinding grooves or relief grinding cutting cones in taps. Although simple to operate, these machines require multiple clampings, increasing processing time and labor intensity, thereby reducing tap processing efficiency. Utility Model Content
[0004] In order to improve the problem that taps need to be clamped multiple times during the production process, which increases processing time and workers' labor intensity, thereby reducing tap processing efficiency, the present application provides an integrated processing device for tap groove grinding and relief grinding of cutting cones.
[0005] The present application provides a tap groove grinding and relief grinding cutting cone integrated processing equipment adopts the following technical solutions:
[0006] A tap groove grinding and relief grinding cutting cone integrated processing equipment, comprising a base, a shell is provided on the top surface of the base, a stand is provided on the top surface of the base, a fixed rod is provided on the side of the stand, a top seat is slidably provided on the stand, the top seat is arranged opposite to the fixed rod, a cylinder 1 for driving the top seat to move is provided on the top surface of the base, a grinding machine body for tap groove grinding and relief grinding is provided on the stand, a manipulator is provided on the base, a pneumatic clamp 1 and a pneumatic clamp 2 are provided on the manipulator, and a workpiece seat 1 for placing a workpiece to be processed and a workpiece seat 2 for placing a processed workpiece are provided on one side of the top surface of the top seat.
[0007] By adopting the above technical solution, when the workpiece needs to be processed, the pneumatic clamp 1 is driven by the manipulator to move, so that the pneumatic clamp 1 clamps the workpiece on the workpiece seat 1, and then the manipulator moves, so that the pneumatic clamp 2 clamps the processed workpiece between the top seat and the fixed rod, and then the manipulator places the workpiece on the pneumatic clamp 1 between the fixed rod and the top seat, and then starts the cylinder 1, and the piston rod of the cylinder 1 pushes the top seat toward the fixed rod to move, so that the workpiece is clamped between the top seat and the fixed rod, and then the pneumatic clamp 1 releases the workpiece, and the grinding machine body starts to process the workpiece, and then the manipulator drives the pneumatic clamp 2 to move, so that the workpiece clamped by the pneumatic clamp 2 is placed on the workpiece seat 2, and then the manipulator drives the pneumatic clamp 1 to move above the workpiece seat 1, so that the pneumatic clamp 1 clamps the workpiece on the workpiece seat 1, thereby reducing the workpiece replacement and clamping time, and thus improving the production efficiency of the tap.
[0008] Preferably, a slide rail is provided on the top surface of the base, a slide seat is slidably provided on the top surface of the slide rail, the top seat is fixed to the end surface of the slide seat close to the vertical seat, and the piston rod of the cylinder 1 is fixed to the side of the slide seat away from the vertical seat.
[0009] By adopting the above technical solution, when cylinder one is started, the piston rod of cylinder one pushes the slide seat to move on the slide rail, so that the top seat moves more smoothly.
[0010] Preferably, a protective shell is fixed to the top surface of the base, the top seat is located inside the protective shell, a movable cover is slidably provided on the protective shell, the movable cover is in contact with the opposite side of the stand, and a cylinder 2 is provided on the protective shell, and the piston rod of the cylinder 2 is fixedly connected to the protective shell.
[0011] By adopting the above technical solution, when the manipulator places the workpiece between the fixed rod and the top seat, the manipulator moves out from between the fixed rod and the top seat, starts cylinder two, and the piston rod of cylinder two pushes the movable cover toward the direction close to the stand, thereby facilitating the protection of the workpiece processing.
[0012] Preferably, two movable wheels are rotatably installed on both sides of the movable cover, and support bars are fixed on both sides of the protective shell. The support bars are fixedly connected to the sides of the stand that are close to each other, and a movable groove is provided on the top surface of the support bar, and the movable wheel can roll in the movable groove.
[0013] By adopting the above technical solution, when cylinder 2 is started and the piston rod of cylinder 2 pushes the movable cover to move, the movable cover drives the movable wheel to roll in the movable groove, thereby facilitating the movement of the movable cover.
[0014] Preferably, the shell is provided with a through opening on the side near the workpiece seat one and the workpiece seat two, a hatch is provided in the through opening for vertical sliding, a sliding groove is provided on the inner top surface of the through opening, the hatch can be moved into the sliding groove, and a cylinder three is fixed on the inner side surface of the shell, and the piston rod of the cylinder three is fixedly connected to the inner side surface of the hatch.
[0015] By adopting the above technical solution, when the manipulator drives the pneumatic clamp 1 to clamp the workpiece and move it into the shell, the cylinder 3 is started, and the piston rod of the cylinder 3 drives the hatch to move downward, so that the hatch closes the opening, thereby reducing the possibility of safety accidents caused by the staff touching the manipulator when the manipulator is operating.
[0016] Preferably, the opposite inner side surfaces of the through opening are provided with sliding grooves, and the two ends of the hatch are respectively slidably arranged in the two sliding grooves.
[0017] By adopting the above technical solution, when cylinder three is started and drives the hatch door to move vertically, both ends of the hatch door move vertically in the two sliding grooves, thereby making the hatch door move more stably.
[0018] Preferably, through holes are provided at the corners of the top surfaces of the workpiece seat 1 and the workpiece seat 2, and positioning posts corresponding to the plurality of through holes are fixed on the top surface of the base, and the positioning posts are inserted into the through holes.
[0019] By adopting the above technical solution, when the workpiece seat 1 and the workpiece seat 2 are placed on the base, the positioning columns on the base are respectively inserted into the positioning holes on the workpiece seat 1 and the workpiece seat 2, thereby reducing the possibility of the workpiece seat 1 and the workpiece seat 2 moving when the manipulator drives the pneumatic clamp 1 and the pneumatic clamp 2 to pick up and place the workpiece.
[0020] Preferably, a rubber pad is fixed to the bottom surface of the hatch.
[0021] By adopting the above technical solution, a rubber strip is fixed to the bottom surface of the hatch. When the hatch is closed, the bottom surface of the rubber pad fits into the top surface of the base, thereby reducing the impact of the bottom end of the hatch on the top surface of the base when the hatch is closed, thereby facilitating the protection of the bottom end of the hatch.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. When the workpiece needs to be processed, the manipulator drives the pneumatic clamp 1 to move, so that the pneumatic clamp 1 clamps the workpiece on the workpiece seat 1, and then the manipulator moves to make the pneumatic clamp 2 clamp the processed workpiece between the top seat and the fixed rod. Then the manipulator places the workpiece on the pneumatic clamp 1 between the fixed rod and the top seat, and then starts the cylinder 1. The piston rod of the cylinder 1 pushes the top seat toward the fixed rod to clamp the workpiece between the top seat and the fixed rod. Then the pneumatic clamp 1 releases the workpiece, and the grinding machine body starts to process the workpiece. Then the manipulator drives the pneumatic clamp 2 to move, so that the workpiece clamped by the pneumatic clamp 2 is placed on the workpiece seat 2. Then the manipulator drives the pneumatic clamp 1 to move above the workpiece seat 1, so that the pneumatic clamp 1 clamps the workpiece on the workpiece seat 1, thereby reducing the time for changing and clamping the workpiece, thereby improving the production efficiency of the tap.
[0024] 2. When the manipulator places the workpiece between the fixed rod and the top seat, the manipulator moves out from between the fixed rod and the top seat, and the second cylinder is activated. The piston rod of the second cylinder pushes the movable cover toward the direction close to the stand, thereby facilitating the protection of the workpiece during processing;
[0025] 3. When the manipulator drives the pneumatic clamp 1 to clamp the workpiece and move it into the shell, the cylinder 3 is started, and the piston rod of the cylinder 3 drives the hatch to move downward, so that the hatch closes the opening, thereby reducing the possibility of safety accidents caused by the staff touching the manipulator when the manipulator is operating. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the integrated processing equipment for tap groove grinding and relief grinding of cutting cones in the embodiment of the present application.
[0027] Figure 2 It is a structural diagram of the stand in the embodiment of the present application.
[0028] Figure 3 It is a schematic structural diagram of the protective shell in an embodiment of the present application.
[0029] Figure 4 It is a structural schematic diagram of the shell in the embodiment of the present application.
[0030] Figure numerals: 1. base; 11. shell; 2. stand; 21. fixed rod; 22. slide rail; 23. slide seat; 24. top seat; 25. cylinder one; 26. grinder body; 3. protective shell; 31. movable cover; 32. support bar; 33. movable groove; 34. movable wheel; 35. cylinder two; 4. manipulator; 41. pneumatic clamp one; 42. pneumatic clamp two; 43. workpiece seat one; 44. workpiece seat two; 45. through hole; 46. positioning column; 5. through port; 51. slide groove; 52. slide groove; 53. hatch; 54. cylinder three; 55. rubber pad. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-4 This application is described in further detail.
[0032] The embodiment of the present application discloses an integrated processing device for grinding tap grooves and relieving and grinding cutting cones.
[0033] Reference Figure 1 and Figure 2 A tap groove grinding and relief grinding cutting cone integrated processing equipment includes a base 1 and a shell 11 fixed to the top surface of the base 1. A stand 2 is fixed to the top surface of the base 1, and a fixed rod 21 is provided on the side of the stand 2. A slide rail 22 is fixed to the top surface of the stand 2, and a slide 23 is slidably provided on the top surface of the slide rail 22. A top seat 24 is fixed to the end surface of the slide 23 close to the stand 2, and the top seat 24 is arranged opposite to the fixed rod 21. A cylinder 25 is fixed to the top surface of the base 1, and the piston rod of the cylinder 25 is fixedly connected to the end surface of the slide 23 away from the fixed rod 21. A grinding machine body 26 for tap groove grinding and relief cutting is fixed to the side of the stand 2.
[0034] Reference Figure 2 and Figure 3A protective shell 3 is fixed to the top surface of the base 1, and the top seat 24 and the grinder body 26 are located inside the protective shell 3. A movable cover 31 is slidably provided on the protective shell 3, and the movable cover 31 fits in contact with the opposite side of the stand 2. Support bars 32 are fixed to both end surfaces of the protective shell 3, and the support bars 32 are fixedly connected to the end surfaces opposite to the stand 2. A movable groove 33 is provided on the top surface of the support bar 32, and two movable wheels 34 are rotatably installed on both sides of the movable cover 31, and the movable wheels 34 can roll in the movable groove 33. Cylinder 2 35 is fixed to both sides of the protective shell 3, and the piston rod of cylinder 2 35 is fixedly connected to the movable groove 33.
[0035] Reference Figure 3 and Figure 4 A manipulator 4 is fixed on the base 1, and the manipulator 4 is located on one side of the movable cover 31. A pneumatic clamp 1 41 and a pneumatic clamp 2 42 for grabbing the workpiece are fixed on the manipulator 4. A workpiece seat 1 43 for placing the workpiece to be processed and a workpiece seat 2 44 for placing the processed workpiece are provided on one side of the top surface of the top seat 24. The workpiece seat 1 43 and the workpiece seat 2 44 are located on the outside of the shell 11. Through holes 45 are provided at the corners of the top surfaces of the workpiece seat 1 43 and the workpiece seat 2 44. A plurality of positioning columns 46 are fixed on the top surface of the base 1. The plurality of positioning columns 46 correspond to the plurality of through holes 45, and the positioning columns 46 are inserted into the through holes 45.
[0036] Reference Figure 4 The housing 11 has a through-port 5 formed on the side near workpiece base 1 43 and workpiece base 2 44. A sliding groove 52 is formed on the inner top surface of the through-port 5. A hatch 53 is vertically slidably mounted within the through-port 5. The hatch 53 can be moved into the sliding groove 52, and a rubber pad 55 is fixed to the bottom surface of the hatch 53. A cylinder 3 54 is fixed to the inner side of the housing 11, and the piston rod of the cylinder 3 54 is fixedly connected to the inner side of the hatch 53. Slide grooves 51 are formed on the opposing inner sides of the through-port 5. Slide grooves 51 communicate with the sliding grooves 52, and each end of the hatch 53 slides vertically within the slide grooves 51.
[0037] The implementation principle of the integrated processing equipment for tap groove grinding and relief grinding of cutting cones in the embodiment of the present application is as follows: when it is necessary to process the workpiece, the air cylinder 3 54 is started, and the piston rod of the air cylinder 3 54 drives the hatch 53 to move upward, and then the manipulator 4 is started, so that the manipulator 4 drives the pneumatic clamp 1 41 to move above the workpiece seat 1 43, so that the pneumatic clamp 1 41 clamps the workpiece on the workpiece seat 1 43, and then the manipulator 4 drives the pneumatic clamp 1 41 to move into the shell 11, and then the air cylinder 3 54 is started again, so that the piston rod of the air cylinder 3 54 drives the hatch 53 to move downward, so that the through port 5 is closed. When the grinding machine body 26 has processed the workpiece, the cylinder 2 35 is started, and the piston rod of the cylinder 2 35 drives the movable cover 31 to move in the direction away from the stand 2, and then the manipulator 4 moves in the direction close to the top seat 24, so that the pneumatic clamp 2 42 clamps the processed workpiece, and then the cylinder 1 25 is started, so that the cylinder 1 25 drives the slide 23 to move in the direction away from the stand 2, and then the manipulator 4 drives the pneumatic clamp 1 41 and the pneumatic clamp 2 42 to move at the same time, so that the pneumatic clamp 2 42 removes the processed workpiece, and the pneumatic clamp 1 4 1 drives the workpiece to move between the top seat 24 and the fixed rod 21, and then starts the cylinder 1 25, so that the piston rod of the cylinder 1 25 pushes the slide 23 to move toward the direction close to the stand 2, so that the workpiece is clamped between the top seat 24 and the fixed rod 21. Then the manipulator 4 drives the pneumatic clamp 1 41 and the pneumatic clamp 2 42 to move out of the protective shell 3, and then starts the cylinder 2 35. The piston rod of the cylinder 2 35 pushes the movable cover 31 to move toward the direction close to the stand 2, so that the protective shell 3 is sealed, and then the grinder body 26 processes the workpiece. Then, the cylinder three 54 is started again, so that the piston rod of the cylinder three 54 drives the hatch 53 to move upward, and the manipulator 4 drives the pneumatic clamp 2 42 to pass through the opening 5 and move to the top of the workpiece seat 2 44, and places the processed tap on the workpiece seat 2 44. Then, the manipulator 4 drives the pneumatic clamp 1 41 to move to the top of the workpiece seat 1 43, so that the pneumatic clamp 1 41 clamps the workpiece to be processed and moves it into the housing 11 to wait for processing, thereby reducing the time for changing and clamping the workpiece, and thus improving the production efficiency of the tap.
[0038] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A tap groove grinding and relief grinding cutting cone integrated processing equipment, characterized by: The invention comprises a base (1), wherein the top surface of the base (1) is provided with a shell (11), the top surface of the base (1) is provided with a stand (2), the side surface of the stand (2) is provided with a fixed rod (21), a top seat (24) is slidably provided on the stand (2), the top seat (24) and the fixed rod (21) are arranged opposite to each other, the top surface of the base (1) is provided with a cylinder (25) for driving the top seat (24) to move, the stand (2) is provided with a grinding machine body (26) for grinding tap grooves and relief cutting, a manipulator (4) is provided on the base (1), the manipulator (4) is provided with a pneumatic clamp (41) and a pneumatic clamp (42), and a workpiece seat (43) for placing a workpiece to be processed and a workpiece seat (44) for placing a completed workpiece are provided on one side of the top surface of the top seat (24).
2. The integrated processing equipment for tap groove grinding and relief grinding of cutting cones according to claim 1, characterized in that: The top surface of the base (1) is provided with a slide rail (22), the top surface of the slide rail (22) is slidably provided with a slide seat (23), the top seat (24) is fixed to the end surface of the slide seat (23) close to the stand (2), and the piston rod of the cylinder (25) is fixed to the side surface of the slide seat (23) away from the stand (2).
3. The integrated processing equipment for tap groove grinding and cutting cone relief grinding according to claim 1, characterized in that: A protective shell (3) is fixed on the top surface of the base (1), the top seat (24) is located in the protective shell (3), a movable cover (31) is slidably provided on the protective shell (3), the movable cover (31) is in contact with the opposite side of the stand (2), and a second cylinder (35) is provided on the protective shell (3), and a piston rod of the second cylinder (35) is fixedly connected to the protective shell (3).
4. The integrated processing equipment for tap groove grinding and cutting cone relief grinding according to claim 3, characterized in that: Two moving wheels (34) are rotatably mounted on both sides of the moving cover (31), and support bars (32) are fixed on both sides of the protective shell (3). The support bars (32) are fixedly connected to the sides of the stand (2) that are close to each other, and a moving groove (33) is formed on the top surface of the support bar (32), and the moving wheels (34) can roll in the moving groove (33).
5. The integrated processing equipment for tap groove grinding and cutting cone relief grinding according to claim 1, characterized in that: The shell (11) is provided with a through opening (5) on the side near the workpiece seat 1 (43) and the workpiece seat 2 (44), and a hatch (53) is provided in the through opening (5) for vertical sliding. The inner top surface of the through opening (5) is provided with a sliding groove (52), and the hatch (53) can be moved into the sliding groove (52). The inner side surface of the shell (11) is fixed with a cylinder 3 (54), and the piston rod of the cylinder 3 (54) is fixedly connected to the inner side surface of the hatch (53).
6. The integrated processing equipment for tap groove grinding and cutting cone relief grinding according to claim 5, characterized in that: The opposite inner sides of the through opening (5) are both provided with sliding grooves (51), and the two ends of the hatch (53) are respectively slidably arranged in the two sliding grooves (51).
7. The integrated processing equipment for tap groove grinding and cutting cone relief grinding according to claim 1, characterized in that: Through holes (45) are provided at the corners of the top surfaces of the workpiece seat 1 (43) and the workpiece seat 2 (44), and positioning columns (46) corresponding to the plurality of through holes (45) are fixed on the top surface of the base (1), and the positioning columns (46) are inserted into the through holes (45).
8. The integrated processing equipment for tap groove grinding and cutting cone relief grinding according to claim 5, characterized in that: A rubber pad (55) is fixed to the bottom surface of the hatch (53).