Crystallization wheel surface treatment cleaning device

Abstract

The utility model relates to the technical field of crystallization wheel maintenance, in particular to a crystallization wheel surface treatment cleaning device which improves cleaning efficiency and consistency and reduces safety risks and labor intensity of manual operation. Comprising a main body support which is independently and fixedly arranged and used for bearing the whole device; the clamping mechanism is fixedly mounted on the main body bracket and is used for clamping and fixing the crystallization wheel; the cleaning mechanism is arranged on the main body bracket and is used for cleaning the outer surface of the crystallization wheel; the adjusting mechanism is arranged on the main body bracket and is used for adjusting the position of the cleaning mechanism; the cleaning mechanism further comprises a sweeping supporting plate which is arranged on the adjusting mechanism in a sliding mode. The first motor is fixedly mounted on the cleaning supporting plate; the first screw rod is rotationally mounted on the cleaning supporting plate and is driven by a first motor to rotate; the two first sliding rails are fixedly mounted on the cleaning supporting plate; and the supporting plate is slidably arranged on the cleaning supporting plate, and the bottom end of the supporting plate is in threaded fit with the first screw rod.

Description

Technical Field

[0001] The utility model relates to the technical field of crystallization wheel maintenance, in particular to a crystallization wheel surface treatment and cleaning device. Background Art

[0002] Electrical copper rods are an important base material for the production of wire and cable, enameled wire, and electronic wire, and are widely used in power electronics, transportation information, machinery, and construction. The rapid development of industrial technology has placed higher demands on the type and quality of copper rods. Currently, the most advanced copper rod processing technology belongs to the SCR continuous casting and rolling production line, with five-wheel continuous casting as its core. In SCR continuous casting and rolling production lines, the crystallization wheel, a key equipment component, is widely used in various crystallization, grinding, and polishing processes. The surface condition of the crystallization wheel directly affects its operating efficiency and product quality. Therefore, regular surface cleaning and maintenance of the crystallization wheel are crucial. However, traditional crystallization wheel cleaning methods mostly rely on manual operations, such as using brushes, sandpaper, and other hand tools for cleaning. This method is not only inefficient, but also difficult to ensure consistent and thorough cleaning, and it also poses safety risks. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a crystallization wheel surface treatment cleaning device which improves cleaning efficiency and consistency and reduces the safety risks and labor intensity of manual operation.

[0004] The utility model provides a crystallization wheel surface treatment and cleaning device, comprising:

[0005] The main frame is independently fixed and used to support the entire device;

[0006] The clamping mechanism is fixedly mounted on the main support and is used to clamp and fix the crystallization wheel;

[0007] A cleaning mechanism is provided on the main support and is used to clean the outer surface of the crystallization wheel;

[0008] An adjustment mechanism, provided on the main body bracket, for adjusting the position of the cleaning mechanism;

[0009] Among them, cleaning agencies also include:

[0010] A cleaning support plate is slidably arranged on the adjustment mechanism;

[0011] The first motor is fixedly mounted on the cleaning support plate;

[0012] A first screw is rotatably mounted on the cleaning support plate and driven to rotate by a first motor;

[0013] Two first slide rails are fixedly mounted on the cleaning tray;

[0014] A support plate is slidably arranged on the cleaning support plate, and the bottom end of the support plate is engaged with the thread of the first screw;

[0015] Four sliders are fixedly mounted on the support plate, and the support plate is slidably matched with the first slide rail;

[0016] A cleaning rack is fixedly mounted on the support plate, and a circular through hole is provided in the cleaning rack;

[0017] A cleaning grinding wheel is rotatably arranged in a cleaning frame and is used to clean the outer surface of the crystallization wheel;

[0018] The driving assembly is arranged on the cleaning frame and is used for driving the cleaning grinding wheel to rotate.

[0019] The utility model discloses a crystallization wheel surface treatment and cleaning device, wherein the driving component comprises:

[0020] The motor mounting base is fixedly mounted on the cleaning frame;

[0021] Polish the motor and fix it on the motor mounting base;

[0022] The driving pulley is rotatably mounted on the motor mounting base and its rotation is controlled by grinding the motor;

[0023] A driven pulley is rotatably mounted on the cleaning frame and fixedly connected to the cleaning grinding wheel;

[0024] The belt is wound around the driving pulley and the driven pulley and is used to transmit the driving pulley and the driven pulley.

[0025] The utility model discloses a crystal wheel surface treatment cleaning device. A cleaning frame is connected with an air inlet pipe, and an output end of the air inlet pipe faces a circular through hole of the cleaning frame.

[0026] The utility model provides a crystallization wheel surface treatment and cleaning device, wherein the adjustment mechanism comprises:

[0027] Adjust the support plate and fix it on the main support;

[0028] Two second slide rails are fixedly mounted on the adjustment support plate;

[0029] An adjusting slide is slidably arranged on the two second slide rails, and a top end of the adjusting slide is fixedly connected to the cleaning support plate;

[0030] The second motor is fixedly mounted on the adjustment support plate;

[0031] The second screw is rotatably arranged on the adjustment support plate and is driven to rotate by the second motor. The second screw is matched with the thread at the bottom end of the adjustment slide.

[0032] The utility model provides a crystallization wheel surface treatment and cleaning device. The outer ends of the second screw and the first screw are both wrapped with telescopic sheaths.

[0033] The utility model provides a crystallization wheel surface treatment and cleaning device. The second motor and the first motor are both covered with metal shields on their exteriors.

[0034] The utility model provides a crystallization wheel surface treatment and cleaning device. A slag receiving bucket is arranged on a main body bracket and is arranged below an adjusting mechanism.

[0035] The utility model discloses a crystallization wheel surface treatment and cleaning device. A slag receiving vehicle is arranged below the output end of the slag receiving bucket.

[0036] Compared with the prior art, the beneficial effects of the present invention are:

[0037] The crystallization wheel surface treatment cleaning device fixes the crystallization wheel through a clamping mechanism and uses an adjustment mechanism to achieve precise movement and positioning of the cleaning mechanism; the first motor in the cleaning mechanism drives the first screw to rotate, thereby driving the support plate and the cleaning frame to move along the slide rail; the cleaning grinding wheel rotates at high speed under the drive of the drive component, contacts the surface of the crystallization wheel and generates friction, thereby removing surface dirt and impurities; it realizes highly automated and intelligent control of the cleaning process, improves cleaning efficiency and consistency, and reduces the safety risks and labor intensity of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] The present invention will be further described below with reference to the accompanying drawings.

[0039] Figure 1 It is a structural diagram of the utility model;

[0040] Figure 2 It is a schematic diagram of the coordination structure of the cleaning mechanism and the regulating mechanism;

[0041] Figure 3 It is a schematic diagram of the partially enlarged structure of the cleaning mechanism;

[0042] Markings in the accompanying drawings: 1. Main bracket; 11. Slag receiving bucket; 12. Slag receiving vehicle; 2. Clamping mechanism; 3. Cleaning mechanism; 31. Cleaning support plate; 32. First motor; 33. First screw; 34. First slide rail; 35. Support plate; 36. Slider; 37. Cleaning rack; 38. Cleaning grinding wheel; 39. Air intake pipe; 3a. Motor mounting seat; 3b. Grinding motor; 3c. Driving pulley; 3d. Driven pulley; 3e. Belt; 4. Adjusting mechanism; 41. Adjusting support plate; 42. Second slide rail; 43. Adjusting slide; 44. Second motor; 45. Second screw; 46. Telescopic cover. DETAILED DESCRIPTION

[0043] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0044] like Figures 1 to 3 As shown, the present invention is a crystallization wheel surface treatment cleaning device, comprising:

[0045] The main frame 1 is independently fixed and used to support the entire device;

[0046] The clamping mechanism 2 is fixedly mounted on the main support 1 and is used to clamp and fix the crystallization wheel;

[0047] The cleaning mechanism 3 is provided on the main support 1 and is used to clean the outer surface of the crystallization wheel;

[0048] An adjusting mechanism 4 is provided on the main frame 1 and is used to adjust the position of the cleaning mechanism 3;

[0049] Among them, the cleaning mechanism 3 also includes:

[0050] The cleaning support plate 31 is slidably arranged on the adjustment mechanism 4;

[0051] The first motor 32 is fixedly mounted on the cleaning support plate 31;

[0052] The first screw 33 is rotatably mounted on the cleaning support plate 31 and is driven to rotate by the first motor 32;

[0053] The two first slide rails 34 are fixedly mounted on the cleaning support plate 31;

[0054] The support plate 35 is slidably disposed on the cleaning support plate 31, and the bottom end of the support plate 35 is threadedly engaged with the first screw 33;

[0055] Four sliders 36 are fixedly mounted on the support plate 35, and the support plate 35 slides with the first slide rail 34;

[0056] The cleaning frame 37 is fixedly mounted on the support plate 35, and a circular through hole is provided in the cleaning frame 37;

[0057] A cleaning grinding wheel 38 is rotatably disposed in a cleaning frame 37 and is used to clean the outer surface of the crystallization wheel;

[0058] A driving assembly, provided on the cleaning frame 37, for driving the cleaning grinding wheel 38 to rotate;

[0059] The working process and principle of the device are as follows: the crystallization wheel is placed in the clamping mechanism 2 on the main bracket 1, and the clamping mechanism 2 firmly fixes the crystallization wheel to ensure that it will not move or shake during the cleaning process; according to the size of the crystallization wheel and the specific position to be cleaned, the overall position of the cleaning mechanism 3 is adjusted by the adjusting mechanism 4; the cleaning tray 31 in the cleaning mechanism 3 moves to an appropriate position near the crystallization wheel under the guidance of the adjusting mechanism 4; at this time, the first motor 32 starts to drive the first screw 33 to rotate; because the first screw 33 is threaded with the bottom end of the support plate 35, when the first screw 33 rotates, the support plate 35 will move linearly along the first slide rail 34; four sliders 36 ensure the stability and smoothness of the support plate 35 during movement; when the support plate 35 moves to the predetermined position, the cleaning grinding wheel 38 on the cleaning frame 37 is aligned with the surface of the crystallization wheel to be cleaned; at this time, the driving component on the cleaning frame 37 starts to drive the cleaning and grinding The wheel 38 rotates at high speed; the cleaning grinding wheel 38 contacts the surface of the crystallization wheel and removes dirt, oxides and other impurities on the surface of the crystallization wheel through physical friction; as needed, the cleaning mechanism 3 can be moved back and forth or spirally along the surface of the crystallization wheel through the coordinated action of the adjustment mechanism 4 and the first motor 32 to ensure that the entire crystallization wheel surface can be evenly and thoroughly cleaned; the crystallization wheel surface treatment cleaning device fixes the crystallization wheel through the clamping mechanism 2, and uses the adjustment mechanism 4 to achieve precise movement and positioning of the cleaning mechanism 3; the first motor 32 in the cleaning mechanism 3 drives the first screw 33 to rotate, thereby driving the support plate 35 and the cleaning frame 37 to move along the slide rail; the cleaning grinding wheel 38 rotates at high speed under the drive of the drive component, contacts the surface of the crystallization wheel and generates friction, thereby removing surface dirt and impurities; it realizes a high degree of automation and intelligent control of the cleaning process, improves cleaning efficiency and consistency, and reduces the safety risks and labor intensity of manual operation.

[0060] like Figure 3 As shown, the drive components include:

[0061] The motor mounting base 3a is fixedly mounted on the cleaning frame 37;

[0062] The grinding motor 3b is fixedly mounted on the motor mounting base 3a;

[0063] The driving pulley 3c is rotatably mounted on the motor mounting base 3a and its rotation is controlled by the grinding motor 3b;

[0064] A driven pulley 3d is rotatably mounted on a cleaning frame 37 and fixedly connected to a cleaning grinding wheel 38;

[0065] The belt 3e is wound around the driving pulley 3c and the driven pulley 3d, and is used to transmit power to the driving pulley 3c and the driven pulley 3d;

[0066] The working process and principle of the driving component are as follows: when it is necessary to drive the cleaning grinding wheel 38 to rotate, the grinding motor 3b is started first; the rotation of the grinding motor 3b will drive the active pulley 3c connected to it to rotate; the rotation of the active pulley 3c is transmitted to the driven pulley 3d through the belt 3e; the belt serves as a transmission medium to ensure the smooth transmission of power; since the driven pulley 3d is fixedly connected to the cleaning grinding wheel 38, the rotation of the driven pulley will drive the cleaning grinding wheel to rotate synchronously; the rotating cleaning grinding wheel 38 contacts the outer surface of the crystallization wheel to perform cleaning work; the driving component drives the active pulley to rotate through the grinding motor, and uses the belt to transmit power to the driven pulley, thereby driving the cleaning grinding wheel to rotate, thereby cleaning the outer surface of the crystallization wheel; it not only has a simple structure, but also has high transmission efficiency.

[0067] An air inlet pipe 39 is connected to the cleaning rack 37, and the output end of the air inlet pipe 39 is directed toward the circular through-hole in the cleaning rack 37; the air inlet pipe 39 is connected to an external air source; when the gas source is turned on, the gas enters the interior of the cleaning rack 37 through the air inlet pipe 39; the gas is ejected from the output end of the air inlet pipe 39 toward the crystallization wheel in the circular through-hole; the gas can blow away loose dirt, dust or debris on the surface of the crystallization wheel, helping to improve the cleaning effect; if heat is generated during the cleaning process, the gas can also cool the crystallization wheel and the cleaning grinding wheel, helping to improve cleaning efficiency and quality, while reducing dependence on manual cleaning and safety hazards.

[0068] like Figure 2 As shown, the adjustment mechanism 4 includes:

[0069] The adjusting support plate 41 is fixedly mounted on the main support 1;

[0070] Two second slide rails 42 are fixedly mounted on the adjustment support plate 41;

[0071] The adjusting slide 43 is slidably arranged on the two second slide rails 42, and the top of the adjusting slide 43 is fixedly connected to the cleaning support plate 31;

[0072] The second motor 44 is fixedly mounted on the adjustment support plate 41;

[0073] The second screw 45 is rotatably mounted on the adjustment support plate 41 and driven to rotate by the second motor 44. The second screw 45 is threadedly engaged with the bottom end of the adjustment slide 43.

[0074] The working process and principle of the adjusting mechanism 4 are as follows: when the adjusting mechanism 4 is not working, the adjusting slide 43 is located at a certain position on the second slide rail 42, and the cleaning support plate 31 and the cleaning mechanism 3 thereon are also in the corresponding initial position; when the position of the cleaning mechanism 3 needs to be adjusted, the second motor 44 is started; the rotation of the second motor 44 drives the second screw 45 to rotate; since the second screw 45 is threadedly engaged with the bottom end of the adjusting slide 43, the rotation of the screw is converted into a linear movement of the adjusting slide 43; the adjusting slide 43 moves linearly under the guidance of the two second slide rails 42 The second motor 44 drives the second screw 45 to rotate, and the adjusting mechanism 4 uses the threaded fitting principle to convert the rotational motion into a linear motion of the adjusting slide 43, thereby realizing the precise adjustment of the position of the cleaning support plate 31 and the cleaning mechanism 3.

[0075] The outer ends of the second screw 45 and the first screw 33 are both wrapped with a telescopic sheath 46; the telescopic sheath 46 can protect the screw from damage from the external environment, such as erosion by dust, debris, moisture, etc.; these external factors will affect the rotation efficiency and service life of the screw, and even cause mechanical failure; by wrapping the screw, the telescopic sheath provides a barrier, reducing the direct contact between the screw and the external environment; in addition to protecting the screw from external damage, the telescopic sheath also helps to keep the screw and its surrounding environment clean; by blocking dust and debris from entering the screw area, the telescopic sheath reduces the workload of cleaning and maintenance; the exposed screw may pose a safety hazard, such as injury caused by accidental touch by a worker; the telescopic sheath provides a safe barrier to reduce this risk.

[0076] The second motor 44 and the first motor 32 are both covered with metal shields; the metal shields can protect the motors from damage by the external environment; in a production environment, the motors are exposed to a variety of potential threats such as dust, debris, moisture, chemicals, etc.; these external factors may not only affect the normal operation of the motors, but may also accelerate the aging of the motors and shorten their service life; the metal shields act as a physical barrier, effectively isolating the motors from direct contact with the external environment, thereby reducing the impact of these external factors on the motors; the metal shields can also provide additional safety protection; they can prevent workers from accidentally touching the rotating parts inside the motors, thereby reducing safety risks during operation.

[0077] A slag hopper 11 is provided on the main support 1, and the slag hopper 11 is arranged below the adjustment mechanism 4; during the surface treatment and cleaning process of the crystallization wheel, the cleaning mechanism 3 will clean the outer surface of the crystallization wheel, which will produce some debris, dust or other impurities; these impurities will fall naturally under the action of gravity, and the slag hopper 11 is located just below these impurities, so it can effectively collect these impurities and prevent them from being scattered into the working area, affecting the working environment and the normal operation of the equipment.

[0078] A slag receiving trolley 12 is provided below the output end of the slag receiving hopper 11; during the surface treatment and cleaning process of the crystallization wheel, the cleaning mechanism 3 will clean the outer surface of the crystallization wheel, and some debris, dust or other impurities will be generated in this process; these impurities will naturally fall under the action of gravity and be collected by the slag receiving hopper 11; the slag receiving trolley 12 below the slag receiving hopper 11 receives the fallen impurities; the combined design of the slag receiving hopper 11 and the slag receiving trolley 12 not only improves the efficiency of impurity collection, but also makes the transfer and treatment of impurities more convenient; by regularly removing and replacing or emptying the slag receiving trolley 12, it can be ensured that the slag receiving hopper 11 always maintains sufficient collection space, thereby not affecting the normal operation of the cleaning device; the use of the slag receiving hopper 11 and the slag receiving trolley 12 also helps to reduce pollution in the working environment and protect the health of operators; at the same time, by collecting and treating impurities in an orderly manner, the impact on the environment can also be reduced.

[0079] The crystallization wheel surface treatment and cleaning device of the present invention has common mechanical installation, connection or setting methods, and any method that can achieve beneficial effects can be implemented.

[0080] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A crystal wheel surface treatment cleaning device, characterized in that: include: The main frame is independently fixed and used to support the entire device; A clamping mechanism, fixedly mounted on the main support, for clamping and fixing the crystallization wheel; A cleaning mechanism, provided on the main support, for cleaning the outer surface of the crystallization wheel; An adjustment mechanism, provided on the main body support, for adjusting the position of the cleaning mechanism; Wherein, the cleaning mechanism further comprises: a cleaning support plate, slidably disposed on the adjustment mechanism; A first motor is fixedly mounted on the cleaning support plate; a first screw, rotatably mounted on the cleaning support plate and driven to rotate by the first motor; Two first slide rails are fixedly mounted on the cleaning support plate; A support plate is slidably arranged on the cleaning support plate, and the bottom end of the support plate is engaged with the first screw thread; Four sliders are fixedly mounted on the support plate, and the support plate is slidably engaged with the first slide rail; A cleaning frame is fixedly mounted on the support plate, and a circular through hole is provided in the cleaning frame; A cleaning grinding wheel, rotatably arranged in the cleaning frame, for cleaning the outer surface of the crystallization wheel; A driving assembly is arranged on the cleaning frame and is used for driving the cleaning grinding wheel to rotate.

2. A crystallization wheel surface treatment cleaning device according to claim 1, characterized in that: The drive assembly includes: A motor mounting base, fixedly mounted on the cleaning frame; A polishing motor is fixedly mounted on the motor mounting base; A driving pulley is rotatably mounted on the motor mounting seat and is controlled to rotate by the grinding motor; A driven pulley, rotatably disposed on the cleaning frame and fixedly connected to the cleaning grinding wheel; The belt is wound around the driving pulley and the driven pulley and is used to transmit the driving pulley and the driven pulley.

3. A crystallization wheel surface treatment and cleaning device according to claim 1, characterized in that: An air inlet pipe is connected to the cleaning frame, and an output end of the air inlet pipe faces the circular through hole of the cleaning frame.

4. A crystallization wheel surface treatment and cleaning device according to claim 1, characterized in that: The regulating mechanism comprises: An adjustment support plate is fixedly mounted on the main support; Two second slide rails are fixedly mounted on the adjustment support plate; An adjusting slide is slidably arranged on the two second slide rails, and a top end of the adjusting slide is fixedly connected to the cleaning support plate; A second motor is fixedly mounted on the adjustment support plate; The second screw is rotatably arranged on the adjustment support plate and is driven to rotate by the second motor. The second screw is threadably matched with the bottom end of the adjustment slide.

5. A crystallization wheel surface treatment and cleaning device according to claim 4, characterized in that: The outer ends of the second screw and the first screw are both wrapped with telescopic sheaths.

6. A crystallization wheel surface treatment and cleaning device according to claim 4, characterized in that: The second motor and the first motor are both covered with metal shields.

7. A crystallization wheel surface treatment and cleaning device according to claim 1, characterized in that: The main body support is provided with a slag receiving bucket, and the slag receiving bucket is arranged below the adjusting mechanism.

8. A crystallization wheel surface treatment and cleaning device according to claim 7, characterized in that: A slag receiving vehicle is provided below the output end of the slag receiving bucket.

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