Hanging type robot electricity taking mechanism

Automatic power supply for mounted robots is achieved through busbars and lifting devices, solving the wear and management difficulties of traditional cable power supply methods, providing a stable power supply, improving the reliability and efficiency of the power supply system, and extending the service life of the brushes.

CN223370619UActive Publication Date: 2025-09-23GUANGZHOU JIAOYUE TONGDA TESTING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423033074.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-09-23
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

When existing mounted robots move in tunnels, traditional cable power supply methods have problems such as cable wear, entanglement, and difficulty in management, resulting in unstable power supply.

Method used

The busbar and lifting device are used, and the brushes are automatically raised and lowered to contact or disconnect with the busbar, providing a continuous and stable power supply. The busbar is set above the track, and the brushes are controlled by the lifting device to ensure reliable contact when needed and reduce wear.

Benefits of technology

The invention realizes continuous and stable power supply for the mounted robot during movement, improves the reliability and efficiency of the power supply system, reduces human intervention, has a simple structure, is easy to maintain, and extends the service life of the brushes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mounting type robot electricity taking mechanism, and belongs to the field of robots. Comprising a sliding contact line, an electric brush and a lifting device, the sliding contact line is arranged above a rail of the hanging type robot, an insulating cover wraps the sliding contact line, the insulating cover is hung and fixed through a sliding contact line hanging piece, a sliding contact groove for exposing the sliding contact line is formed in the bottom end of the insulating cover, and the sliding contact groove is arranged in the length direction of the sliding contact line in a full-length mode; the electric brush is located below the sliding contact line, and the top of the electric brush is provided with a vertical sliding contact plate used for stretching into the sliding contact groove from bottom to top. The electric brush is connected with the lifting device, and the lifting device comprises a pull-down mechanism for pulling down the electric brush and a reset mechanism for resetting the electric brush upwards. According to the utility model, the problems of cable abrasion, winding, management difficulty and the like in the existing cable power supply mode are solved, continuous and stable power supply can be provided, the reliability and efficiency of the power supply system are improved, the structure is simple, and the maintenance is convenient.
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Description

Technical Field

[0001] The utility model relates to the field of robots, in particular to a mounted robot power supply mechanism. Background Art

[0002] Mounted robots are used in indoor ceilings (such as factory buildings), tunnel ceilings, and other application scenarios. They are mounted on fixed tracks at the top and move along the tracks. Examples include inspection robots in tunnels or factories, firefighting robots in tunnels, etc.

[0003] Inspection robots, for example, offer safer, more efficient, and more accurate inspection services, saving businesses time and labor costs. They have become indispensable intelligent devices in many industries. In the transportation sector, inspection robots are often used for inspections in tunnels and other road sections. Typically, these robots are mounted on a track installed above the tunnel, where they travel and perform their functions.

[0004] Existing mounted robots require a continuous and stable power supply for extended periods of time. This is typically achieved through cable power supply. However, when moving within tunnels, traditional cable power supply methods are subject to issues such as cable wear, entanglement, and difficulty in management, resulting in unstable power supply. Utility Model Content

[0005] The utility model provides a mounted robot power supply mechanism, which can provide a continuous and stable power supply and improve the reliability and efficiency of the power supply system.

[0006] The utility model provides the following technical solutions:

[0007] A mounted robot power supply mechanism includes a busbar, a brush, and a lifting device, wherein:

[0008] The busbar is arranged above the track of the mounted robot, and the busbar is wrapped with an insulating cover, which is suspended and fixed by a busbar hanger. A busbar groove is provided at the bottom of the insulating cover to expose the busbar, and the busbar groove is arranged along the length direction of the busbar;

[0009] The brush is located below the trolley line, and a vertical trolley plate is provided on the top of the brush for extending from bottom to top into the trolley groove;

[0010] The brush is connected to the lifting device, and the lifting device includes a pulling-down mechanism for pulling the brush downward and a resetting mechanism for resetting the brush upward.

[0011] Furthermore, the brush further comprises a brush bracket, the sliding contact plate is arranged on the upper portion of the brush bracket, and the brush bracket is made of insulating material or has an insulating layer.

[0012] Furthermore, a guide block is provided below the brush bracket, and a vertical guide shaft is connected to the bottom of the brush bracket. The guide shaft passes through the guide block and can move up and down relative to the guide block; a shock-absorbing spring is provided on the guide shaft between the guide block and the brush bracket.

[0013] Furthermore, guide plates are provided on both sides of the brush bracket, and the guide plates extend downwardly from the brush bracket. The guide block is located in a guide space formed by the two guide plates.

[0014] Furthermore, the reset mechanism includes a base frame, a first connecting arm rod, a second connecting arm rod and a tension spring;

[0015] The base frame is used to be fixed on the mountable robot, the first connecting arm and the second connecting arm are arranged in parallel, one end of the first connecting arm and the second connecting arm are rotatably connected to the base frame, and the other end is rotatably connected to the guide block, and the first connecting arm, the guide block, the second connecting arm and the base frame sequentially form a parallelogram structure;

[0016] One end of the tension spring is connected to the first connecting arm rod, and the other end is connected to the second connecting arm rod. The tension spring is in a tensioned state, and when the guide block moves downward, the tension spring has a tendency to extend.

[0017] Furthermore, the second connecting arm is located below the first connecting arm, and a limit switch is provided below the second connecting arm.

[0018] Furthermore, the pulling-down mechanism includes a pull wire and a winding motor, the winding motor is connected to a winding roller via an output shaft, the upper end of the pull wire is connected to the first connecting arm or the second connecting arm, and the lower end is connected to the winding roller.

[0019] Furthermore, a rope passing plate is provided above the winding roller, a rope passing hole is provided on the rope passing plate, and the pull wire is passed through the rope passing hole.

[0020] Furthermore, a rope pressing plate is provided on the winding roller, and the rope pressing plate squeezes the lower end of the pulling wire and connects it to the winding roller.

[0021] Furthermore, the number of the trolley lines is two, the two trolley lines are positive and negative respectively, and the two trolley lines are distributed on both sides above the track of the mounted robot;

[0022] The number of the brushes and the number of the reset mechanisms are two respectively, the number of the winding motor is one, and the winding rollers are symmetrically distributed on both sides of the winding motor.

[0023] The utility model has the following beneficial effects:

[0024] The power supply mechanism for a mounted robot provided by the present utility model is intended to solve the problem of continuous and stable power supply for a mounted robot during movement. The present utility model supplies power to the mounted robot through a busbar, and realizes automatic lifting and lowering of the brushes through a lifting device, contacting or disconnecting with the busbar, ensuring that the mounted robot obtains power supply when needed. The present utility model solves the problems of cable wear, entanglement and management difficulties in the existing cable power supply method, can provide continuous and stable power supply, and improves the reliability and efficiency of the power supply system. The power supply and power outage of the present utility model are both completed through automatic control, which reduces human intervention, improves work efficiency, and has a simple structure and is easy to maintain. The lifting mechanism of the brush ensures that the brush is in reliable contact with the busbar when needed, reducing the possibility of poor contact, and detaches when not needed, avoiding long-term contact between the brush and the busbar, thereby reducing wear and increasing service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the power supply mechanism of the mounted robot of the present invention;

[0026] Figure 2 This is a schematic diagram of the arrangement of busbars and tracks;

[0027] Figure 3 It is a schematic diagram of the end face of the busbar and its insulation cover;

[0028] Figure 4 This is a schematic diagram of the end faces of the busbar, insulation cover, and busbar hanger. DETAILED DESCRIPTION

[0029] In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, a detailed description will be given below with reference to the accompanying drawings and specific embodiments.

[0030] The utility model provides a mounted robot power supply mechanism 5, such as Figure 1-4 As shown, it includes a busbar 501, a brush 502 and a lifting device, wherein:

[0031] The busbar 501 is arranged above the track 1 of the mounted robot, and the track 1 is suspended on the top of the tunnel or factory building. The busbar 501 is wrapped with an insulating cover 503, and the insulating cover 503 is suspended and fixed on the top of the tunnel or factory building through the busbar hanger 504. A busbar groove 505 is opened at the bottom of the insulating cover 503 to expose the busbar 501, and the busbar groove 505 is arranged along the length direction of the busbar 501.

[0032] The busbars 501 are made of wear-resistant, corrosion-resistant, and highly conductive materials, such as copper alloy or silver-plated steel, to ensure stability and durability for long-term use. There can be two busbars 501, one for the positive pole and one for the negative pole, distributed on both sides of the mounted robot's track 1, preferably symmetrically.

[0033] Brush 502 is used to contact busbar 501 to draw power. It is made of a highly conductive material, such as carbon plate, to ensure good contact with the bottom of the busbar and reduce friction. Brush 502 is located below busbar 501. A vertical contact plate 506 is located on top of brush 502, extending upward from bottom to top into contact slot 505. Contact plate 506 can be in the form of a carbon strip.

[0034] The brush 502 is connected to the lifting device, which includes a pull-down mechanism 507 that pulls the brush 502 downward and a reset mechanism 508 that resets the brush 502 upward. Driven by the pull-down mechanism 507 and the reset mechanism 508, the brush 502 moves downward away from the bus bar 501 or upward into contact with the bus bar 405 to achieve power off and power supply. The brush 502 supplies power to the mounted robot through wires.

[0035] The power supply mechanism for a mounted robot provided by the present utility model is intended to solve the problem of continuous and stable power supply for a mounted robot during movement. The present utility model supplies power to the mounted robot through a busbar, and realizes automatic lifting and lowering of the brushes through a lifting device, contacting or disconnecting with the busbar, ensuring that the mounted robot obtains power supply when needed. The present utility model solves the problems of cable wear, entanglement and management difficulties in the existing cable power supply method, can provide continuous and stable power supply, and improves the reliability and efficiency of the power supply system. The power supply and power outage of the present utility model are both completed through automatic control, which reduces human intervention, improves work efficiency, and has a simple structure and is easy to maintain. The lifting mechanism of the brush ensures that the brush is in reliable contact with the busbar when needed, reducing the possibility of poor contact, and detaches when not needed, avoiding long-term contact between the brush and the busbar, thereby reducing wear and increasing service life.

[0036] As an improvement to the embodiment of the present invention, brush 502 also includes a brush holder 509. Slide plate 506 is disposed above brush holder 509. Brush holder 509 supports brush 502 and is used to connect to other components. Brush holder 509 is made of an insulating material or has an insulating layer, which insulates brush 502 from other structures.

[0037] A guide block 510 is provided below the brush bracket 509, and a vertical guide shaft 511 is connected to the bottom of the brush bracket 509. The guide shaft 511 passes through the guide block 510 and can move up and down relative to the guide block 510. A shock-absorbing spring 512 is provided on the guide shaft 511 between the guide block 510 and the brush bracket 509, which is used to provide a buffering effect when the brush 502 contacts the sliding bus bar 501.

[0038] Guide plates 513 are provided on both sides of the brush bracket 509 . The guide plates 513 extend downwards from the brush bracket 509 . The guide block 510 is located in a guide space formed by the two guide plates 513 , providing guidance for the up and down movement of the guide block 510 .

[0039] The present invention does not limit the specific structural form of the reset mechanism. As an example, the reset mechanism 508 includes a base frame 514 , a first connecting arm 515 , a second connecting arm 516 and a tension spring 517 .

[0040] The base frame 514 is used to be fixed to the mounted robot and serves as a fixed position for the overall structure of the reset mechanism 508. A first connecting rod 515 and a second connecting rod 516 are arranged in parallel. One end of the first connecting rod 515 and the second connecting rod 516 are rotatably connected (e.g., hinged) to the base frame 514, and the other end is rotatably connected to the guide block 510. The first connecting rod 515, the guide block 510, the second connecting rod 516, and the base frame 514 sequentially form a parallelogram structure. Due to the rotatable connection, the parallelogram structure can rotate and deform.

[0041] One end of the tension spring 517 is connected to the first connecting arm 515, and the other end is connected to the second connecting arm 516. The tension spring 517 is in a tensioned state, and when the guide block 510 moves downward, the tension spring 517 tends to extend.

[0042] When the pull-down mechanism 507 pulls the brush 502 and the guide block 510 downward, one end of the parallelogram-shaped guide block 510 moves downward, extending the tension spring 517. When the downward force of the pull-down mechanism 507 disappears, the tension spring 517 returns to its original position and shortens, pulling the guide block 510 upward.

[0043] As a preferred embodiment, the second connecting arm 516 is located below the first connecting arm 515, and a limit switch 518 is provided below the second connecting arm 516. When the second connecting arm 516 touches the limit switch 518 during the descent process, the winding motor is automatically controlled to stop to prevent damage caused by excessive travel.

[0044] The present invention does not limit the specific structural form of the pull-down mechanism. As an example, the pull-down mechanism 507 includes a pull wire 519 and a winding motor 520. The winding motor 520 is connected to a winding roller 522 through an output shaft 521. The upper end of the pull wire 519 is connected to the first connecting arm 515 or the second connecting arm 516, and the lower end is connected to the winding roller 522.

[0045] When it is necessary to pull down, the winding motor 520 rotates, drives the winding roller 522, and winds the pull wire 520 around the winding roller 522, thereby pulling down the guide block 510 and the brush 502. The pull wire 519 can be a rope with high strength such as a steel wire rope, polyester rope, or polyethylene rope.

[0046] A rope passing plate 523 is provided above the winding roller 522 , and a rope passing hole 524 is provided on the rope passing plate 523 , and the pull wire 519 is passed through the rope passing hole 524 .

[0047] When the winding motor 520 pulls and unwinds the pulling wire 519, the wire plate 523 straightens the pulling wire through the wire hole 524 to prevent it from being entangled or twisted.

[0048] In order to facilitate the fixing of the pulling wire 519 , a rope pressing plate 525 is provided on the winding roller 522 , and the rope pressing plate 525 squeezes the lower end of the pulling wire 519 and connects it to the winding roller 522 .

[0049] Preferably, the rope pressing plate 525 can be a part of the winding roller 522, and after the rope pressing plate 525 is connected to the winding roller 522, a complete roller is formed.

[0050] Since the busbar has two positive and negative poles, the number of brushes 502, guide blocks 510, reset mechanisms 508, and their supporting structures are two each. There is only one winding motor 520, and winding rollers 522 are symmetrically distributed on both sides of the winding motor 520, respectively cooperating with the two brushes 502.

[0051] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A mounted robot power supply mechanism, characterized in that: It includes busbars, brushes and lifting devices, including: The busbar is arranged above the track of the mounted robot, and the busbar is wrapped with an insulating cover, which is suspended and fixed by a busbar hanger. A busbar groove is provided at the bottom of the insulating cover to expose the busbar, and the busbar groove is arranged along the length direction of the busbar; The brush is located below the trolley line, and a vertical trolley plate is provided on the top of the brush for extending from bottom to top into the trolley groove; The brush is connected to the lifting device, and the lifting device includes a pulling-down mechanism for pulling the brush downward and a resetting mechanism for resetting the brush upward.

2. The mounted robot power supply mechanism according to claim 1, characterized in that: The brush further includes a brush bracket, the sliding contact plate is arranged on the upper part of the brush bracket, and the brush bracket is made of insulating material or has an insulating layer.

3. The mounted robot power supply mechanism according to claim 2, characterized in that: A guide block is provided below the brush bracket, and a vertical guide shaft is connected to the bottom of the brush bracket. The guide shaft passes through the guide block and can move up and down relative to the guide block; a shock-absorbing spring is provided on the guide shaft between the guide block and the brush bracket.

4. The mounted robot power supply mechanism according to claim 3, characterized in that: Guide plates are provided on both sides of the brush bracket. The guide plates extend downwards from the brush bracket. The guide block is located in a guide space formed by the two guide plates.

5. The mounted robot power supply mechanism according to claim 3, characterized in that: The reset mechanism includes a base frame, a first connecting arm rod, a second connecting arm rod and a tension spring; The base frame is used to be fixed on the mountable robot, the first connecting arm and the second connecting arm are arranged in parallel, one end of the first connecting arm and the second connecting arm are rotatably connected to the base frame, and the other end is rotatably connected to the guide block, and the first connecting arm, the guide block, the second connecting arm and the base frame sequentially form a parallelogram structure; One end of the tension spring is connected to the first connecting arm rod, and the other end is connected to the second connecting arm rod. The tension spring is in a tensioned state, and when the guide block moves downward, the tension spring has a tendency to extend.

6. The mounted robot power supply mechanism according to claim 5, characterized in that: The second connecting arm is located below the first connecting arm, and a limit switch is provided below the second connecting arm.

7. The mounted robot power supply mechanism according to claim 5, characterized in that: The pull-down mechanism includes a pull wire and a winding motor. The winding motor is connected to a winding roller via an output shaft. The upper end of the pull wire is connected to the first connecting arm or the second connecting arm, and the lower end is connected to the winding roller.

8. The mounted robot power supply mechanism according to claim 7, characterized in that: A rope passing plate is provided above the winding roller, and a rope passing hole is provided on the rope passing plate, and the pull wire is passed through the rope passing hole.

9. The mounted robot power supply mechanism according to claim 8, characterized in that: The winding roller is provided with a rope pressing plate, which squeezes the lower end of the pulling wire and connects it to the winding roller.

10. The mounted robot power supply mechanism according to claim 9, characterized in that: There are two trolley lines, one for positive and one for negative, and the two trolley lines are distributed on both sides above the track of the mounted robot; The number of the brushes and the number of the reset mechanisms are two respectively, the number of the winding motor is one, and the winding rollers are symmetrically distributed on both sides of the winding motor.