Wire harness integration structure

The integrated wiring harness structure solves the problems of entanglement and complex connectors of vehicle-mounted wires in a limited space, achieves orderly arrangement of wires and simplifies inspection and maintenance, and improves signal stability and wire life.

CN223370784UActive Publication Date: 2025-09-23ZHUHAI MAGIC CUBE INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423077041.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-09-23
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The on-board wires are tangled in a limited space and the connectors are complex, making them difficult to inspect, maintain and replace.

Method used

A wiring harness integrated structure is designed, including a wiring harness sleeve and a wiring harness distribution head. The wires are arranged one by one in the wiring harness slot, and the connector is electrically connected to the distribution head. The wiring harness sleeve is made of flexible material, a shielding layer is provided in the slot, the connector is tinned, and the distribution head has terminal blocks.

Benefits of technology

It achieves orderly arrangement of wires, simplifies the maintenance and replacement process, reduces connector complexity, and improves signal stability and service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of vehicle-mounted wire harnesses, in particular to a wire harness integration structure. The wiring harness comprises a wiring harness sleeve and a wiring harness distribution head, a plurality of wiring harness grooves penetrating through the front end and the rear end are formed in the wiring harness sleeve, a plurality of electric wires are arranged in the wiring harness grooves in a one-to-one correspondence mode, connectors of the electric wires are exposed out of the wiring harness grooves and electrically connected with the wiring harness distribution head, and the wiring harness distribution head is provided with an electrical interface to be electrically connected with other devices. According to the structure, the corresponding wires are limited in the wire harness grooves in a one-to-one correspondence mode through the wire harness sleeves, the wires cannot be mutually entangled, follow-up overhaul and maintenance and wire replacement are facilitated, in addition, a connector of the wire agrees to be connected to one wire harness distribution head, other devices only need to be electrically connected with the electrical interface of the wire harness distribution head, and the structure is simple and convenient. Corresponding wire joints do not need to be found independently, and the butt joint process can be simplified.
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Description

Technical Field

[0001] The utility model relates to the field of vehicle-mounted wiring harnesses, in particular to a wiring harness integrated structure. Background Art

[0002] There are many devices in the vehicle system that need to be connected to each other through wires. This results in a large number of wires in the limited vehicle space, which appear long and messy. The existing organization method is mostly to bundle these wires with cable ties and then connect them to the corresponding devices one by one. Although this can make the bundles of wires convenient to move, the wires are all entangled in a bundle, which is not convenient for subsequent inspection and maintenance and replacement of wires. In addition, the wires still have many connectors. The connection between the connectors and the corresponding devices is not only complicated, but also difficult to distinguish which wire is connected to which device. Utility Model Content

[0003] In order to overcome the above problems, the present invention provides a wiring harness integrated structure. The technical solutions adopted by the present invention to solve the technical problems are as follows:

[0004] A wiring harness integrated structure includes a wiring harness cover and a wiring harness distribution head. The wiring harness cover is provided with a plurality of wiring harness grooves running through the front and rear ends. A plurality of wires are arranged in the wiring harness grooves in a one-to-one correspondence. The connectors of the wires are exposed from the wiring harness grooves and are electrically connected to the wiring harness distribution head. The wiring harness distribution head is provided with an electrical interface for electrical connection with other equipment.

[0005] Furthermore, the wire harness sleeve is made of a flexible material.

[0006] Furthermore, the wiring harness cover includes an upper cover and a lower cover, and the upper cover and the lower cover are detachably fixedly connected.

[0007] Furthermore, the harness grooves are parallel to each other.

[0008] Furthermore, the harness groove is arranged in an "S" shape to accommodate longer wires in the harness sleeve.

[0009] Furthermore, a shielding layer is provided in the wiring harness slot. After the wires are inserted into the wiring harness slot, the shielding layer covers the wires to shield interference.

[0010] Furthermore, the connectors of the wires are all tin-plated.

[0011] Furthermore, the wiring harness distribution head is provided with a plurality of wiring terminals, and the wiring terminals are electrically connected to the connectors in a one-to-one correspondence.

[0012] The beneficial effects of the utility model are:

[0013] The structure includes a harness sleeve and a harness distribution head. The harness sleeve is provided with a plurality of harness slots running through the front and rear ends. A plurality of wires are arranged in the harness slots in a one-to-one correspondence. The connectors of the wires are exposed from the harness slots and are electrically connected to the harness distribution head. The harness distribution head is provided with an electrical interface for electrical connection with other devices. This structure limits the corresponding wires in the harness slots one by one through the harness sleeve, so that the wires will not be entangled with each other, which is convenient for subsequent maintenance and replacement of the wires. In addition, the connectors of the wires can be connected to one harness distribution head, and other devices only need to be electrically connected to the electrical interface of the harness distribution head, without having to find the corresponding wire connectors separately, which can simplify the docking process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, wherein:

[0015] Figure 1 It is a top view of the wiring harness integrated structure;

[0016] Figure 2 It is a three-dimensional view of the harness cover;

[0017] Figure 3 This is an exploded view of the harness sleeve.

[0018] Figure number mark:

[0019] 100, wiring harness cover; 1001, upper cover; 1002, lower cover; 101, wiring harness distribution head; 102, wiring harness slot; 103, wires; 104, connector; 105, terminal block. DETAILED DESCRIPTION

[0020] In order to better understand the purpose, structure and function of the present invention, the following is a further detailed description of a specific embodiment of the present invention "a wiring harness integrated structure" in conjunction with the accompanying drawings.

[0021] See also Figure 1-Figure 3In this embodiment, the wiring harness integrated structure includes a wiring harness cover 100 and a wiring harness distribution head 101. The wiring harness cover 100 is provided with a plurality of wiring harness grooves 102 that pass through the front and rear ends of the wiring harness cover. A plurality of wires 103 are arranged in the wiring harness grooves 102 in a one-to-one manner to fix and separate different wires. The connectors 104 of the wires 103 are exposed from the wiring harness grooves 102 and are all electrically connected to a wiring harness distribution head 101. The wiring harness distribution head 101 is provided with an electrical interface for electrically connecting with other devices. The present structure fixes a plurality of wires 103 in the wiring harness grooves 102 in a one-to-one manner through the wiring harness cover 100, and each wiring harness groove 102 is independent, so that each of the wires 103 therein will not interfere with each other, avoiding the problem of wires being entangled with each other, and the connectors of each wire 103 are connected to a total wiring harness distribution head 101. Other devices only need to be connected to the wiring harness distribution head 101, and there is no need to find the corresponding wires 103, which greatly simplifies the process of vehicle wiring installation and line maintenance and line replacement.

[0022] See further Figure 2 and Figure 3 In this embodiment, the wiring harness cover 100 is made of a flexible material, preferably an insulating wear-resistant rubber, so that the wiring harness cover 100 can be twisted appropriately and can adapt to a variety of complex installation spaces. The insulating wear-resistant rubber has excellent wear resistance and can improve the service life of the wiring harness cover 100.

[0023] More specifically, in this embodiment, the wiring harness cover 100 includes an upper cover 1001 and a lower cover 1002, and the upper cover 1001 and the lower cover 1002 are detachably fixedly connected, so that it is convenient to install the wires 103 one by one into the wire harness slot 102 of the wiring harness cover 100, and it is also convenient to replace one or several corresponding wires 103.

[0024] See further Figure 3 In this embodiment, to improve space utilization within the wiring harness cover 100, the wiring harness slots 102 are designed as parallel grooves. Furthermore, the wiring harness slots 102 are preferably parallel straight grooves, which facilitates wiring harness installation. It should be noted that in other embodiments, the wiring harness slots 102 are designed as "S"-shaped, parallel curved grooves. This design allows the wiring harness cover 100 to accommodate longer wires 103, providing coverage and protection for longer wires 103.

[0025] More specifically, in this embodiment, in order to ensure that the signals between each wire 103 are independent and do not interfere with each other, a shielding layer is set in the wiring harness slot 102. After the wires 103 are set in the wiring harness slot 102, the shielding layer will cover the wires 103 in the wiring harness slot 102. In this way, the signals between each adjacent / nearby wire 103 are kept independent and do not interfere with each other, thereby improving the signal stability of the connection line.

[0026] See further Figure 1 In this embodiment, the connectors 104 of the wires 103 are all plated with tin, which can protect the connectors 104 from oxidation and rust, and improve the wear resistance of the connectors 104, thereby increasing the service life of the wires 103.

[0027] More specifically, in this embodiment, a plurality of wiring terminals 105 are provided on the wiring harness distribution head 101, the wiring terminals 105 are electrically connected to the connectors 104 one by one, the wiring terminals 105 are electrically connected to the electrical interface, and the device is connected to the corresponding wires 103 through the wiring terminals 105 / electrical interface.

[0028] It is understood that the present invention is described by way of certain embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Furthermore, under the guidance of the present invention, these features and embodiments may be modified to suit specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.

[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

Claims

1. A wiring harness integrated structure, characterized in that: The invention comprises a wiring harness sleeve (100) and a wiring harness distribution head (101); the wiring harness sleeve (100) is provided with a plurality of wiring harness grooves (102) penetrating the front and rear ends; a plurality of electric wires (103) are arranged in the wiring harness grooves (102) in a one-to-one correspondence; connectors (104) of the electric wires (103) are exposed from the wiring harness grooves (102) and are all electrically connected to the wiring harness distribution head (101); and the wiring harness distribution head (101) is provided with an electrical interface for electrically connecting to other devices.

2. A wiring harness integrated structure according to claim 1, characterized in that: The wiring harness cover (100) is made of flexible material.

3. A wire harness integrated structure according to claim 2, characterized in that: The wiring harness cover (100) comprises an upper cover (1001) and a lower cover (1002), and the upper cover (1001) and the lower cover (1002) are detachably fixedly connected.

4. A wire harness integrated structure according to claim 3, characterized in that: The harness grooves (102) are parallel to each other.

5. The wire harness integrated structure according to claim 4, characterized in that: The harness groove (102) is arranged in an "S" shape to accommodate longer electric wires (103) in the harness cover (100).

6. The wire harness integrated structure according to claim 5, characterized in that: A shielding layer is provided in the harness groove (102); after the electric wires (103) pass through the harness groove (102), the shielding layer covers the electric wires (103) to shield interference.

7. The wire harness integrated structure according to claim 1, characterized in that: The connectors (104) of the electric wires (103) are all plated with tin.

8. The wire harness integrated structure according to claim 1, characterized in that: The harness distribution head (101) is provided with a plurality of connection terminals (105), and the connection terminals (105) are electrically connected to the connectors (104) in a one-to-one correspondence.