Blockage clearing and material stabilizing device for stock bin

By designing a silo clearing and stabilizing device, the silo outlet is cleaned using a lift and a motor-driven rotating shaft and knife group, which solves the silo blockage and adhesion problems, ensures smooth discharge, and ensures production continuity.

CN223371803UActive Publication Date: 2025-09-23HENAN ZHONGSEN POWER EQUIP CO LTD
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Patent Information

Application Number
CN202422918969.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-09-23
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

During the feeding process, the silo is prone to blockage and adhesion due to the high moisture content of the finished materials, affecting the smooth discharge of the finished products.

Method used

A silo blockage clearing and stabilizing device is designed. The elevator is used to drive the rotating shaft and the knife group to clean the silo outlet. The motor drives the rotating shaft to rotate and the lifting rod to move to achieve the top opening and cleaning of the blockage.

Benefits of technology

It effectively solves the problems of blockage and adhesion at the silo outlet, ensures that the outlet is unobstructed, and ensures the smooth progress of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stock bin unblocking and stabilizing device which comprises a supporting seat, a lifting frame, a maintenance box, a discharging box and a transition cavity connected with the bottom of a stock bin are sequentially arranged above the supporting seat, a lifting machine and a lifting rod connected with the output end of the lifting machine are arranged in the lifting frame, the lifting rod has a lifting function, and a rotary table is fixed to the top of the lifting rod. A square bearing seat is fixed in the lifting frame on the surface of the rotary table, a rotating shaft penetrates through the square bearing seat, the outer wall of the rotating shaft is sleeved with a driven wheel, and a cutter set is arranged at the top of the rotating shaft and extends into the maintenance box; a motor is fixed outside the lifting frame on the surface of the turntable and drives the rotating shaft to rotate through gear transmission or belt transmission; a switch valve is arranged in the discharging box, and one end of the switch valve extends out of the discharging box and is used for being connected with an electric or hydraulic mechanism. The utility model can effectively change the current situation that the outlet of the stock bin is easy to block and bond, ensure the smoothness of the outlet of the finished product stock bin, and ensure the smooth operation of the whole production.
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Description

Technical Field

[0001] The utility model relates to the technical field of silo blockage clearing, in particular to a silo blockage clearing and material stabilizing device. Background Art

[0002] The materials used in factories, enterprises or construction sites are diverse. After the finished materials are produced, a very important step is transportation. At present, most of them adopt the method of feeding from silos. However, during the feeding process, the silos are affected by the environment and other factors. Due to the high moisture content in the newly produced finished materials, there is always blockage and adhesion inside the silo or at the outlet. With the continuous transportation of materials, the blockage and adhesion become more and more serious, which seriously affects the unloading of finished products. Utility Model Content

[0003] In order to solve the above technical defects, the purpose of this utility model is to provide a silo clearing and stabilizing material device, which can effectively change the current situation that the silo outlet is easily blocked and stuck, ensure the smooth flow of the finished product silo outlet, and ensure the smooth progress of the entire production.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a silo clearing and stabilizing material device, including a support seat, a lifting frame, a maintenance box, a discharge box and a transition chamber connected to the bottom of the silo are arranged in sequence above the support seat, an elevator and a lifting rod connected to the output end of the elevator are arranged inside the lifting frame, the lifting rod has a lifting function, a turntable is fixed on the top of the lifting rod, a square bearing seat is fixed on the surface of the turntable inside the lifting frame, a rotating shaft is connected inside the square bearing seat, and a driven wheel is sleeved on the outer wall of the rotating shaft. A knife group is provided on the top of the rotating shaft, and the knife group extends to Inside the maintenance box; a motor is fixed on the surface of the turntable outside the lifting frame, and the motor drives the rotating shaft to rotate through gear transmission or belt transmission; a switch valve is provided inside the discharge box, one end of the switch valve extends out of the discharge box for connecting to an electric or hydraulic mechanism, and a discharge port is also provided on the outside of the discharge box; it also includes a controller, after the controller issues a clearing command, the switch valve opens, the lifting rod moves up and down to drive the rotating shaft to move continuously upward or downward, and after reaching a certain position, the lifting rod stops, and the motor starts to drive the rotating shaft to rotate, so that the knife group can effectively clean and open the blockage of the hopper discharge port.

[0005] Furthermore, the knife set includes a knife seat arranged on the top of the rotating shaft, and the knife seat is provided with multiple blades.

[0006] A lifting channel is provided between the lifting frame and the material receiving box, through which the rotating shaft can pass freely.

[0007] The switch valve is opened and closed by connecting to an electric push rod or a hydraulic cylinder.

[0008] The driven wheel sleeved on the outer wall of the rotating shaft is a driven gear or a driven pulley, and the corresponding motor is connected to the driving gear or the driving pulley to drive the rotating shaft to rotate.

[0009] The motor drives the rotation of the rotating shaft through a worm gear transmission.

[0010] The lifting frame is formed by welding four steel sections between a top plate and a bottom plate, the lifter is arranged on the surface of the bottom plate, and the bottom plate is arranged on the surface of the support seat.

[0011] An inspection door is provided on one side of the inspection box for facilitating inspection and discharge of accumulated bulk materials.

[0012] The silo clearing and stabilizing device has a local mode and a remote control mode, and the operating mode is changed by setting the switch "remote / local"; in the local manual mode, the valve switch, lifting switch, and motor switch are set to control the switch valve, elevator, and motor respectively; in the local automatic mode, the material clearing switch is set to control the switch valve, elevator, and motor in sequence; in the remote control mode, after the controller issues a remote material clearing command, the switch valve, elevator, and motor start cleaning work in sequence.

[0013] When the utility model is in use, the elevator is started, and the lifting rod moves upward continuously, driving the turntable to move upward. During this process, the turntable and the rotating shaft move upward continuously, but the motor does not work. When the knife group approaches the switch valve, the switch valve opens, and the knife group continues to move upward to near the bottom of the silo, the motor drives the gear or pulley to make the rotating shaft rotate continuously, driving the knife group to push the material to open the material outlet, so that it is discharged smoothly from the discharge port, completing the cleaning of the material blockage at the material outlet.

[0014] The beneficial effects of the present invention are as follows: through the above technical solution, when in use, the knife group is driven by the elevator to clear the blockage at the silo outlet and stabilize the material. Most of the material after clearing the blockage enters the next process through the discharge port. A small amount of bulk material in the clearing process is received by the maintenance box. The elevator drives the rotating knife group to clear the blockage at the silo outlet many times. By pushing open the material at the silo outlet, the clearing effect is obvious, ensuring the unobstructed flow of the discharge box outlet and ensuring the smooth progress of the entire production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The structure and technical features of the present invention are further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 It is a structural diagram of the present utility model.

[0017] Attachment Figure 1In the figure, 1. Support seat, 2. Elevator, 3. Turntable, 4. Lifting frame, 5. Driving gear or driving pulley, 6. Cutting tool assembly, 7. Inspection box, 8. Inspection door, 9. Switch valve, 10. Discharge box, 11. Transition chamber, 12. Silo, 13. Motor, 14. Discharge port, 15. Driven gear or driven pulley, 16. Lifting channel, 17. Square bearing seat, 18. Rotating shaft. DETAILED DESCRIPTION

[0018] See attached Figure 1 It is an embodiment of the present utility model, which discloses a silo clearing and stabilizing material device, including a support seat, above which are sequentially provided a lifting frame 4, an inspection box 7, a discharge box 10 and a transition chamber 11 connected to the bottom of the silo 12; the lifting frame 4 is provided with a lift 2 and a lifting rod 2 connected to the output end of the lift 2; the lifting rod 2 has a lifting function, a turntable 3 is fixed on the top of the lifting rod 2, a square bearing seat 17 is fixed on the surface of the turntable 3 inside the lifting frame, a rotating shaft 18 is passed through the inside of the square bearing seat 17, a driven gear 15 is sleeved on the outer wall of the rotating shaft 18, a knife group 6 is provided on the top of the rotating shaft 18, and the knife group 6 extends into the interior of the inspection box 7; a motor 13 is fixed on the surface of the turntable 3 outside the lifting frame 4, the output end of the motor is connected to a driving gear 5, which drives the rotating shaft 18 to rotate by meshing with the driving gear 5; a lifting channel is provided between the lifting frame and the material receiving box to allow the rotating shaft to pass freely.

[0019] A switch valve 9 is provided inside the discharge box 10, and the switch valve 9 is realized by an electric push rod. One end of the switch valve 9 extends out of the discharge box 10 for connecting to electricity, and a discharge port 14 is also provided on the outside of the discharge box 10; the knife group 6 includes a knife seat provided on the top of the rotating shaft 18, and the knife seat is evenly provided with multiple blades; it also includes a controller. After the controller issues a clearing instruction, the switch valve 9 is opened, and the lifting rod 13 is lifted and lowered to drive the rotating shaft 18 to move continuously upward or downward. After reaching a certain position, the lifting rod 13 stops, and the motor 13 starts to drive the rotating shaft 18 to rotate, so that the knife group can effectively clean and push open the blockage of the silo discharge port.

[0020] The driven wheel sleeved on the outer wall of the rotating shaft 18 is a driven gear or a driven pulley, and the corresponding motor 13 is connected to the driving gear or driving pulley to drive the rotating shaft to rotate. The rotating shaft 18 can also be rotated by the motor 13 through a worm gear transmission.

[0021] The lifting frame 4 is formed by welding four steel sections between the top plate and the bottom plate. The lifter 2 is arranged on the surface of the bottom plate, and the bottom plate is arranged on the surface of the support seat.

[0022] A maintenance door 8 is provided on one side of the maintenance box 7 for easy maintenance and discharge of accumulated bulk materials. When a large amount of bulk materials are accumulated, they can be discharged by opening the maintenance door.

[0023] The silo clearing and stabilizing device has a local manual mode and a remote control mode, and the operating mode is changed by setting the switch "remote / local".

[0024] In local manual mode, 1) Selector switch 'Remote / Local' is in the local position.

[0025] 2) Press the open valve button to open the switch valve; press the close valve button to close the switch valve.

[0026] 3) Press the up button to raise the lift rod; press the down button to retract the lift rod.

[0027] 4) Press the "rotate" button, and the motor drives the knife group to rotate; press the "stop" button, and the knife group stops rotating.

[0028] 4) Press the clear button, the switch valve opens automatically, the elevator lifts the lifting rod, and after it is raised to the right position, the motor drives the shaft to rotate, so that the knife group cleans the silo outlet. The elevator reciprocates 3 times, automatically falls, and the switch valve closes;

[0029] In remote control mode, 1) the selector switch 'Remote / Local' is in the remote position.

[0030] 2) A remote material cleaning command is issued, and feedback on the material cleaning operation is given locally. At the same time, the switch valve opens automatically, and the elevator lifts the lifting rod. After it is raised into place, the motor drives the shaft to rotate, so that the knife group cleans the silo outlet. The elevator reciprocates 3 times and automatically falls down. The switch valve is closed and feedback on the valve plate being closed is given.

[0031] When the embodiment of the present utility model is in use, the knife group is driven by the elevator to clear the blockage at the silo outlet and stabilize the material. Most of the materials after clearing the blockage enter the next process through the discharge port. A small amount of bulk material in the clearing process is received by the maintenance box. The elevator drives the rotating knife group to clear the blockage at the silo outlet many times. By pushing open the material at the silo outlet, the clearing effect is obvious, ensuring the unobstructed flow of the discharge box outlet and ensuring the smooth progress of the entire production.

Claims

1. A device for clearing and stabilizing material in a silo, comprising a support seat, characterized in that: The top of the lifting platform is fixed with a square bearing seat, and a rotating shaft is passed through the square bearing seat. A driven wheel is sleeved on the outer wall of the rotating shaft, and a knife group is provided on the top of the rotating shaft, and the knife group extends into the maintenance box; a motor is fixed on the outside of the lifting platform, and the motor drives the rotating shaft to rotate through a gear transmission or a belt transmission; a switch valve is provided inside the discharging box, and one end of the switch valve extends out of the discharging box for connecting an electric power or hydraulic mechanism, and a discharging port is also provided on the outside of the discharging box; it also includes a controller. After the controller issues a clearing command, the switch valve is opened, the lifting rod drives the rotating shaft to move continuously up or down, and the lifting rod stops after reaching a certain position, and the motor starts to drive the rotating shaft to rotate, so that the knife group can effectively clean and open the blockage of the discharging port of the hopper.

2. The silo clearing and stabilizing device according to claim 1, characterized in that: The knife set includes a knife seat arranged on the top of the rotating shaft, and the knife seat is evenly distributed with a plurality of blades.

3. The silo clearing and stabilizing device according to claim 1, characterized in that: A lifting channel is provided between the lifting frame and the material receiving box, through which the rotating shaft can pass freely.

4. The silo clearing and stabilizing device according to claim 1, characterized in that: The switch valve is opened and closed by connecting to an electric push rod or a hydraulic cylinder.

5. The silo clearing and stabilizing device according to claim 1, characterized in that: The driven wheel sleeved on the outer wall of the rotating shaft is a driven gear or a driven pulley, and the corresponding motor is connected to the driving gear or the driving pulley to drive the rotating shaft to rotate.

6. The silo clearing and stabilizing device according to claim 1, characterized in that: The motor drives the rotation of the rotating shaft through a worm gear transmission.

7. The silo clearing and stabilizing device according to claim 1, characterized in that: The lifting frame is formed by welding four steel sections between a top plate and a bottom plate, the lifter is arranged on the surface of the bottom plate, and the bottom plate is arranged on the surface of the support seat.

8. The silo clearing and stabilizing device according to claim 1, characterized in that: An inspection door is provided on one side of the inspection box for facilitating inspection and discharge of accumulated bulk materials.

9. The silo clearing and stabilizing device according to claim 1, characterized in that: The silo clearing and stabilizing device has a local mode and a remote control mode, and the operating mode is changed by setting the switch "remote / local"; in the local manual mode, the valve switch, lifting switch, and motor switch are set to control the switch valve, elevator, and motor respectively; in the local automatic mode, the material clearing switch is set to control the switch valve, elevator, and motor in sequence; in the remote control mode, after the controller issues a remote material clearing command, the switch valve, elevator, and motor start cleaning work in sequence.