Full station detection mechanism

By introducing a full-station detection mechanism into the hanging system and using photoelectric sensors and an entry swing head structure, the collision problem caused by excessive storage of hangers at the workstation is solved, and safe control of hanger sliding is achieved.

CN223372008UActive Publication Date: 2025-09-23DONGGUAN CHIRUI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422900908.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-23
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the existing hanging system, hangers are easily over-stored at the workstation during transportation, causing the hangers to collide with the underwear racks at the workstation, resulting in malfunctions.

Method used

A full-station detection mechanism was designed, which used a photoelectric sensor and an entry swing head structure. The photoelectric sensor sensed the hanger position and determined the full-station state. The entry swing head prevented the hangers from continuing to slide and avoid hanger collision.

Benefits of technology

It effectively prevents the hangers from continuing to slide when the station is full, prevents the hangers from colliding with the underwear racks on the workstation, and reduces the occurrence of malfunctions.

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Abstract

The utility model discloses a full station detection mechanism which comprises a second clothes hanger guide rail supporting frame, and a first clothes hanger guide rail supporting frame is transversely arranged on one side of the top end in the second clothes hanger guide rail supporting frame. First clothes hanger guide rails are arranged on the two sides of the bottom end of the first clothes hanger guide rail supporting frame, clothes hangers are arranged on the first clothes hanger guide rails in a sliding mode, station entering C-shaped frames are vertically arranged at the front end and the rear end of the side face of the second clothes hanger guide rail supporting frame, and a second clothes hanger guide rail is transversely arranged between the station entering C-shaped frames; the second clothes hanger guide rail is connected with the first clothes hanger guide rail, so that the clothes hanger on the first clothes hanger guide pipe can slide to the second clothes hanger guide rail, and a photoelectric mounting hole is formed in the bottom end of the in-station C-shaped frame and penetrates through the in-station C-shaped frame; and a photoelectric sensor is vertically inserted into the photoelectric mounting hole and is positioned at the bottom end of the outer part of the in-station C-shaped frame.
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Description

Technical Field

[0001] The utility model relates to the field of hanging systems, in particular to a full-station detection mechanism. Background Art

[0002] In the existing hanging system, in order to avoid excessive storage of hangers in the production workstation, hangers running on the hanger conveyor rails are also brought into the station, causing the hangers on the conveyor rails to collide with the hangers in the workstation, so a full station detection mechanism is proposed. Utility Model Content

[0003] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.

[0004] A full station detection mechanism includes a second hanger guide rail support frame, a first hanger guide rail support frame is horizontally arranged on one side of the top inner side of the second hanger guide rail support frame, and first hanger rails are arranged on both sides of the bottom end of the first hanger guide rail support frame, and a hanger is slidably placed on the first hanger rail, and a station C-shaped frame is vertically arranged on the front and rear ends of the side surface of the second hanger guide rail support frame, and a second hanger rail is horizontally arranged between the station C-shaped frames, and the second hanger rail is connected to the first hanger rail so that the hanger on the first hanger guide can slide onto the second hanger rail, a photoelectric mounting hole is formed at the bottom end of the station C-shaped frame, and the photoelectric mounting hole passes through the station C-shaped frame, and a photoelectric sensor is vertically inserted into the photoelectric mounting hole, and the photoelectric sensor is located at the bottom end of the outside of the station C-shaped frame.

[0005] Preferably, an entry swing head is provided between the first hanger rail and the second hanger rail, and the entry swing head is arc-shaped, and both ends of the entry swing head are respectively connected to the first hanger rail and the second hanger rail.

[0006] Preferably, an entry swing head connecting seat is provided between the entry swing head and the second hanger guide rail, and the entry swing head connecting seat is transversely arranged on one side of the outer bottom end of the entry C-shaped frame, and the other end of the entry swing head connecting seat is movably connected to the entry swing head.

[0007] Preferably, a cylinder is provided between the station entry swing head and the station entry C-shaped frame, and the cylinder is transversely fixed to the bottom end of the station entry C-shaped frame, and the other end of the cylinder is drive-connected to the station entry swing head.

[0008] Compared with the prior art, the beneficial effects of the present invention are as follows: the hangers on the first hanger rail and the materials clamped therein slide onto the second hanger rail one after another, and the hangers and the materials clamped therein pass through the sensing area of ​​the photoelectric sensor. At this time, the photoelectric sensor senses and records the hangers that slide by one after another and the materials clamped at the bottom of the hangers. When there are too many hangers stored, the hangers and the materials clamped at the bottom of the hangers stay in the sensing area of ​​the photoelectric sensor, thereby judging that the hanger is full, and prohibiting the hangers from sliding onto the second hanger rail again, thereby avoiding the hangers on the second hanger rail and the materials clamped on the hanger ground from colliding with the hangers on the first hanger rail, causing malfunctions.

[0009] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0011] Figure 1 It is a structural diagram of a full station detection mechanism;

[0012] Figure 2 It is another structural schematic diagram of a full station detection mechanism;

[0013] Figure 3 This is another structural diagram of a full station detection mechanism.

[0014] As shown in the figure: 1. First hanger guide rail support frame, 2. First hanger guide rail, 3. Second hanger guide rail support frame, 4. Incoming swing head, 5. Incoming C-type frame, 6. Second hanger guide rail, 7. Hanger, 8. Incoming swing head connecting seat, 9. Cylinder, 10. Photoelectric mounting hole, 11. Photoelectric sensor. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0016] See also Figure 1-3In an embodiment of the present invention, a full station detection mechanism includes a second hanger guide rail support frame 3, a first hanger guide rail support frame 1 is horizontally arranged on one side of the top inner side of the second hanger guide rail support frame 3, and first hanger rails 2 and hangers 7 are slidably placed on the first hanger rails 2 are arranged on both sides of the bottom end of the first hanger guide rail support frame 1, and entry C-shaped frames 5 are vertically arranged on the front and rear ends of the side surfaces of the second hanger guide rail support frame 3, and second hanger rails 6 are horizontally arranged between the entry C-shaped frames 5, and the second hanger rails 6 are connected to the first hanger rails 2, so that the hanger 7 on the first hanger guide 2 can slide onto the second hanger rails 6, and a photoelectric mounting hole 10 is formed at the bottom end of the entry C-shaped frame 5, and the photoelectric mounting hole 10 passes through the entry C-shaped frame 5 , and a photoelectric sensor 11 is vertically inserted into the photoelectric mounting hole 10, and the photoelectric sensor 11 is located at the bottom end of the outside of the C-shaped frame 5 for entering the station. Then, when the hangers 7 on the first hanger guide rail 2 and the materials clamped therein successively slide to the second hanger guide rail 6 and the hangers 7 and the materials clamped therein pass through the sensing area of ​​the photoelectric sensor 11, the photoelectric sensor 11 senses and records the hangers 7 and the materials clamped at the bottom of the hangers 7 that slide by in sequence. When there are too many hangers 7 stored, the hangers 7 and the materials clamped at the bottom of the hangers 7 stay in the sensing area of ​​the photoelectric sensor, thereby judging that the station is full, and prohibiting the hangers 7 from sliding onto the second hanger guide rail 6 again, to avoid the hangers 7 on the second hanger guide rail 6 and the materials clamped on the hanger ground colliding with the hangers 7 on the first hanger guide rail 2, causing a malfunction.

[0017] An entry swing head 4 is provided between the first hanger rail 2 and the second hanger rail 6, and the entry swing head 4 is arc-shaped, and the two ends of the entry swing head 4 are respectively connected to the first hanger rail 2 and the second hanger rail 6, so that the hanger 7 sliding on the first hanger rail 2 can be slid onto the second hanger rail 6 through the entry swing head 4.

[0018] An entry swing head connecting seat 8 is provided between the entry swing head 4 and the second hanger guide rail 6, and the entry swing head connecting seat 8 is horizontally arranged on one side of the bottom end of the outside of the entry C-shaped frame 5, and the other end of the entry swing head connecting seat 8 is movably connected to the entry swing head 4, so that the entry swing head 4 swings at the side of the outside of the entry C-shaped frame 5, thereby connecting and disconnecting with the first hanger guide rail 2, preventing the hanger 7 on the first hanger guide rail 2 from continuing to slide onto the second hanger guide rail 6.

[0019] A cylinder 9 is provided between the inlet swing head 4 and the inlet C-frame 5, and the cylinder 9 is transversely fixed at the bottom end of the inlet C-frame 5, and the other end of the cylinder 9 is driven and connected to the inlet swing head 4, and then the inlet swing head 4 is driven by the cylinder 9 to swing on the side of the inlet swing head connecting seat 8.

[0020] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced within the present invention.

Claims

1. A full station detection mechanism, comprising a second hanger rail support frame, characterized in that: A first hanger guide rail support frame is horizontally arranged on one side of the top inner side of the second hanger guide rail support frame, and first hanger rails are arranged on both sides of the bottom end of the first hanger guide rail support frame, and a hanger is slidably placed on the first hanger rail, and an entry C-shaped frame is vertically arranged on the front and rear ends of the side surface of the second hanger guide rail support frame, and a second hanger rail is horizontally arranged between the entry C-shaped frames, and the second hanger rail is connected to the first hanger rail, so that the hanger on the first hanger guide tube can slide onto the second hanger rail, and a photoelectric mounting hole is formed at the bottom end of the entry C-shaped frame, and the photoelectric mounting hole passes through the entry C-shaped frame, and a photoelectric sensor is vertically inserted into the photoelectric mounting hole, and the photoelectric sensor is located at the bottom end of the outside of the entry C-shaped frame.

2. A full station detection mechanism according to claim 1, characterized in that: An entry swing head is provided between the first hanger rail and the second hanger rail, and the entry swing head is in an arc shape, and both ends of the entry swing head are respectively connected to the first hanger rail and the second hanger rail.

3. A full station detection mechanism according to claim 2, characterized in that: An entry swing head connecting seat is provided between the entry swing head and the second hanger guide rail, and the entry swing head connecting seat is transversely arranged on one side of the outer bottom end of the entry C-shaped frame, and the other end of the entry swing head connecting seat is movably connected to the entry swing head.

4. A full station detection mechanism according to claim 3, characterized in that: A cylinder is provided between the station entry swing head and the station entry C-shaped frame, and the cylinder is transversely fixed at the bottom end of the station entry C-shaped frame, and the other end of the cylinder is drive-connected to the station entry swing head.