Feeding mechanism for automatic laser coding of cylindrical products

The three-dimensional motion design of the circular conveyor belt and negative pressure suction cup assembly solves the problem of front and back side control during the loading process of cylindrical products, realizes an efficient and stable loading process, improves the efficiency of the assembly line operation and reduces production costs.

CN223372209UActive Publication Date: 2025-09-23SUZHOU DITIAN ROBOT & AUTOMATION CO LTD
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Patent Information

Application Number
CN202422978913.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-09-23
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

In the prior art, cylindrical products have problems during the loading process, such as the inability to effectively control the front and back sides, slow loading speed, and easy omission or clamping and falling off, resulting in low production line efficiency and increased production costs.

Method used

A transmission channel composed of an annular conveyor belt and a positioning grid is used, combined with a loading robot and a negative pressure suction cup assembly to realize the movement of the three-dimensional coordinate system, ensuring that the cylindrical products are loaded in the set direction. Through the movement in the Y and Z axis directions and the negative pressure adsorption of the components in rows, the movement loading of the three-dimensional coordinate system is realized, ensuring that the components of the cylindrical products are arranged side by side, realizing the movement loading of the three-dimensional coordinate system.

Benefits of technology

It improves the loading efficiency, reduces the probability of product end face inversion and falling off, ensures the stability and consistency of the product during the transmission process, improves the efficiency of the assembly line operation and reduces production costs.

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Abstract

The utility model discloses a cylindrical product automatic laser coding feeding mechanism which comprises a transmission channel and a feeding manipulator, and the feeding manipulator comprises a truss, a sliding seat, a material taking arm and a plurality of negative pressure suction cup assemblies. Particularly, the feeding mechanism further comprises a material supplementing station and a carrier. On one hand, a plurality of cylindrical products are loaded at intervals on the basis of the carrier, the probability that the end faces of the cylindrical products are reversed is reduced, and meanwhile the cylindrical products are supplied to the conveying channel moving in the X-axis direction in rows in combination with movement in the Y-axis direction and the Z-axis direction, so that movement feeding of a three-dimensional coordinate system is completed; and on the other hand, the feeding efficiency is high due to row transfer, every two adjacent products do not interfere with each other in the transfer process, the adsorption force formed by the products is the same, and the transfer falling probability is low.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical processing, and in particular relates to a feeding mechanism for automatic laser coding of cylindrical products. Background Art

[0002] Laser coding is mainly divided into two types: scratch type and dot matrix type, and is widely used in many fields. It mainly realizes the permanent identification of information such as production date, batch number, anti-counterfeiting, and anti-channeling. At the same time, it adopts high photoelectric conversion efficiency, low-cost operation, and does not require the use of ink or solvents, avoiding the tedious process of daily maintenance. In addition, the marking is clear and not easy to fall off, etc.

[0003] However, for cylindrical products, when coding on their end faces, it is necessary to keep the cylindrical products neatly loaded. Conventional loading methods use screw loaders or manipulators to feed them one by one and continuously. However, in actual operation, there are the following technical defects:

[0004] 1. When the end faces of cylindrical products have different front and back sides, the spiral feeder is obviously not suitable because the front and back sides of the feeding cannot be effectively controlled. As for using a single clamping robot and the assistance of a visual camera, not only is the feeding speed slow, but omissions or misjudgments are also inevitable. In other words, the feeding cannot meet the coding requirements;

[0005] 2. Once multiple cylindrical products are mixed together, not only will it be impossible to form a robot to clamp and load them, but there is also a probability that the clamping force will be poorly controlled and the products will fall off. Therefore, the efficiency of the assembly line operation is seriously affected and the production cost is increased. Utility Model Content

[0006] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an improved feeding mechanism for automatic laser coding of cylindrical products.

[0007] In order to achieve the above purpose, the solution adopted by the utility model is:

[0008] A loading mechanism for automatic laser coding of cylindrical products, comprising a transmission channel consisting of an endless conveyor belt and a positioning grid, a loading robot located on one side of the transmission channel, the loading robot comprising a truss arranged perpendicular to the transmission channel, a slide moving along the length direction of the truss, a picking arm mounted on the slide and capable of rising and falling, and a plurality of negative pressure suction cup assemblies arranged in rows and spaced apart on the picking arm, wherein the transmission channel extends along the X-axis direction, the truss extends along the Y-axis direction, and the picking arm moves along the Z-axis direction; the loading mechanism also comprises a feeding station located on one side of the transmission channel, a carrier for holding cylindrical products, wherein a plurality of material placement square grooves are distributed in a rectangular array on the carrier, a plurality of cylindrical products are placed in each material placement square groove from a rack with the side to be coded facing upward, and the carriers are disassembled and assembled at the feeding station in an array distributed along the X and Y axis directions.

[0009] Preferably, a slide rail extending in the Y-axis direction is provided on the truss, the slide is slidably mounted on the slide rail, and a telescopic rod or a transmission screw is provided inside the truss to drive the slide in linear motion, thereby achieving Y-axis motion in the three-dimensional coordinate system.

[0010] Preferably, a lifting track along the Z-axis direction is provided on the slide, the material picking arm is slidably mounted on the lifting track from the end, and a telescopic rod or a transmission screw is also provided in the lifting track to drive the material picking arm to move linearly, thereby realizing movement in the Z-axis direction in the three-dimensional coordinate system.

[0011] According to a specific embodiment and preferred aspect of the present invention, multiple negative pressure suction cup assemblies are arranged side by side along the X-axis, and the number of negative pressure suction cup assemblies is an integer multiple of the number of material storage slots along the X-axis. In other words, single-row material removal can be performed in batches or all at once.

[0012] Preferably, the number of negative pressure suction cup assemblies is six, and the number of material placement square slots distributed along the X axis is also six. That is, equal quantities of materials can be taken, and one row at a time, which is convenient for operation.

[0013] According to another specific embodiment and preferred aspect of the present invention, each negative pressure suction cup assembly can be elastically mounted on the pick-up arm. Through elastic squeezing and adsorption, each cylindrical product is subjected to the same adsorption force, avoiding adsorption interference caused by adjacent cylindrical products and reducing the probability of cylindrical products falling off during transfer.

[0014] According to another specific embodiment and preferred aspect of the present invention, the positioning grid extends along the length direction of the endless conveyor belt and is located above the endless conveyor belt. With the assistance of the grid, the cylindrical product is kept moving along the set path.

[0015] Preferably, the positioning fence includes a horizontal portion mounted on the shaft seat of the endless conveyor belt and a vertical portion extending upward from the horizontal portion. The two vertical portions of the positioning fence and the endless conveyor belt below constitute a transmission channel.

[0016] In addition, a group coding unit is also installed on the transmission channel, in which multiple cylindrical products are grouped together and laser-coded. In order to improve coding efficiency, the products are not coded one by one, but grouped together.

[0017] Preferably, the grouping and coding components include a grouping module located on one side of the endless conveyor and shaped to align with the cylindrical surfaces of the cylindrical products; an alignment module located on the opposite side of the endless conveyor; and a motor that drives the grouping module or the alignment module to clamp and align multiple cylindrical products. The relative movement of the alignment module and grouping module groups the rows of cylindrical products for centralized coding.

[0018] Due to the application of the above technology and equipment solutions, the utility model has the following advantages compared with the existing technology:

[0019] As for the feeding of existing cylindrical products, when the end faces of the cylindrical products have front and back sides, the spiral feeder is obviously not suitable because the front and back sides of the feeding cannot be effectively controlled. As for if a single clamping robot and the assistance of a visual camera are used, not only is the feeding speed slow, but omissions or misjudgments are inevitable, that is, the feeding cannot meet the coding requirements; at the same time, once multiple cylindrical products are mixed together, not only can the clamping and feeding of the robot not be performed, but there may also be a probability of clamping falling off due to poor control of the clamping force. Therefore, the efficiency of the assembly line operation is seriously affected, the production cost is increased, and so on. The present application comprehensively designs a feeding mechanism for automatic laser coding of cylindrical products, which cleverly solves the shortcomings and defects of the existing technology. After adopting the feeding mechanism, first of all, the basic A plurality of cylindrical products are mounted on the carrier with the surface to be coded facing upward, and the array distribution direction is respectively along the X and Y axis directions; then, based on the movement in the Y and Z axis directions, the negative pressure suction cup assembly adsorbs the cylindrical products side by side and at intervals, and transfers and reposts them to the transmission channel in the X axis direction to complete the side-by-side loading of the cylindrical products. Therefore, on the one hand, the utility model carries out the interval loading of multiple cylindrical products based on the carrier to reduce the probability of the end face of the cylindrical product being inverted, and at the same time, combines the movement in the Y and Z axis directions to supply multiple cylindrical products in rows to the transmission channel moving along the X axis direction to complete the motion loading of the three-dimensional coordinate system; on the other hand, the loading efficiency is high due to the row-by-row transfer, and the two adjacent products do not interfere with each other during the transfer, the adsorption force formed by each product is the same, and the probability of transfer falling off is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1This is a schematic diagram of the structure of the feeding mechanism for automatic laser coding of cylindrical products in this embodiment;

[0021] Figure 2 for Figure 1 The main schematic diagram of

[0022] Figure 3 for Figure 2 Schematic top view of

[0023] Wherein: 1, transmission channel; 10, endless conveyor belt; 11, positioning grid; 110, horizontal part; 111, vertical part;

[0024] 2. Loading robot; 20. Truss; 21. Slide; 22. Retrieving arm; 23. Negative pressure suction cup assembly; 200. Slide rail; 210. Lifting rail;

[0025] 3. Feeding station;

[0026] 4. Carrier; 40. Material placement trough;

[0027] 5. Group coding components; 50. Grouping module; 500. Cylinder matching slot; 51. Alignment module; 52. Power device;

[0028] P. Cylindrical products. DETAILED DESCRIPTION

[0029] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0030] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the technical features being referenced. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, "multiple pieces" means at least two pieces, such as two pieces, three pieces, etc., unless otherwise specifically defined.

[0032] In this application, unless otherwise specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0033] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it can mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher horizontal height than the second feature. When a first feature is "below," "below," or "below" a second feature, it can mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower horizontal height than the second feature. It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there can be an intermediate element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only embodiments.

[0034] like Figures 1 to 3 As shown, the loading mechanism for automatic laser coding of cylindrical products in this embodiment includes a transmission channel 1 composed of an annular transmission belt 10 and a positioning fence 11, and a loading robot 2 located on one side of the transmission channel 1.

[0035] In some specific embodiments, the endless conveyor belt 10 extends along the X-axis, and the top surface of the endless conveyor belt 10 forms a horizontal conveying surface. A positioning guard 11 extends along the length of the endless conveyor belt 10 and is located above the endless conveyor belt 10. With the assistance of the guard, the cylindrical product is allowed to maintain a set path and move forward. In this example, the positioning guard 11 includes a horizontal portion 110 mounted on the shaft seat of the endless conveyor belt 10 and a vertical portion 111 extending upward from the horizontal portion 110. The two vertical portions 111 of the positioning guard 11 and the endless conveyor belt 10 below constitute the conveying channel 1.

[0036] In some specific embodiments, the loading robot 2 includes a truss 20 arranged perpendicular to the transmission channel 1, a slide 21 that moves along the length of the truss 20, a picker arm 22 mounted on the slide 21 and capable of being raised and lowered, and a plurality of negative pressure suction cup assemblies 23 arranged in rows and spaced apart on the picker arm 22. The transmission channel extends along the X-axis, the truss extends along the Y-axis, and the picker arm moves along the Z-axis. A slide rail 200 extending in the Y-axis is provided on the truss 20, on which the slide 21 is slidably mounted. A telescopic rod or transmission screw is also provided within the truss 20 to drive the slide in linear motion, thereby achieving Y-axis motion in a three-dimensional coordinate system. A lifting track 210 extending along the Z-axis is provided on the slide 21, on which the picker arm 22 is slidably mounted from its end. A telescopic rod or transmission screw is also provided within the lifting track 210 to drive the picker arm in linear motion, thereby achieving Z-axis motion in a three-dimensional coordinate system. Multiple negative pressure suction cup assemblies 23 are arranged side by side along the X-axis, and each negative pressure suction cup assembly 23 can be elastically mounted on the pick-up arm 22. Through elastic squeezing and adsorption, each cylindrical product is subjected to the same adsorption force, avoiding adsorption interference caused by adjacent cylindrical products and reducing the probability of cylindrical products falling off during transfer.

[0037] In this example, the loading mechanism also includes a refill station 3 located on one side of the conveyor channel 1 and a carrier 4 for holding cylindrical products. The carrier 4 has a plurality of square slots 40 arranged in a rectangular array. Multiple cylindrical products P are placed in each slot 40 with the side to be coded facing upward, and the array is arranged along the X and Y axes. That is, the carrier 4 is assembled and disassembled from the refill station 3 in an array along the X and Y axes.

[0038] Furthermore, multiple negative pressure suction cup assemblies 23 are arranged side by side along the X-axis, and the number of the negative pressure suction cup assemblies 23 is an integer multiple of the number of the material placement square slots 40 along the X-axis. In other words, single-row material removal can be performed in batches or in one go.

[0039] In this example, there are six negative pressure suction cup assemblies 23 and six material placement square slots 40 distributed along the X axis. That is, equal quantities of materials can be taken out, one row at a time, which is convenient for operation.

[0040] In addition, a group coding component 5 is provided on the conveyor channel 1, in which three cylindrical products P are grouped together and laser-coded. To improve coding efficiency, the products are coded one by one, not one by one. The group coding component 5 includes a grouping module 50 located on one side of the endless conveyor belt 10 and having a cylindrical matching groove 500 for the cylindrical products; an alignment module 51 located on the opposite side of the endless conveyor belt 10; and a power unit 52 that drives the grouping module 50 or the alignment module 51 to move to clamp multiple cylindrical products P side by side. In this example, there are three cylindrical matching grooves 500 arranged side by side, and the contact surface formed by the alignment module 51 is a flat surface. That is, the relative movement of the alignment module 51 and the grouping module 50 groups the rows of cylindrical products P for centralized coding.

[0041] In summary, after adopting the feeding mechanism, first, multiple cylindrical products are mounted with the surface to be coded facing upward based on the carrier, and the directions of the array distribution are respectively along the X and Y axis directions; then, based on the movement in the Y and Z axis directions, the negative pressure suction cup assembly adsorbs each cylindrical product side by side and at intervals, and transfers and reposts it to the transmission channel in the X axis direction to complete the side-by-side loading of the cylindrical products. Therefore, on the one hand, the utility model carries out the interval loading of multiple cylindrical products based on the carrier, thereby reducing the probability of the end faces of the cylindrical products being inverted, and at the same time, combines the movement in the Y and Z axis directions to supply multiple cylindrical products in rows to the transmission channel moving along the X axis direction to complete the motion loading of the three-dimensional coordinate system; on the other hand, the row-by-row transfer has high loading efficiency, and the adjacent two products do not interfere with each other during the transfer, the adsorption force formed by each product is the same, and the probability of transfer shedding is low; On the third aspect, multiple negative pressure suction cup assemblies are distributed side by side along the X-axis, and the number of distributions and the number of material placement square slots distributed along the X-axis are an integer multiple relationship, that is, single-row material removal can be carried out in batches, or single-row material removal can be completed at one time; on the fourth aspect, based on elastic extrusion and adsorption, it ensures that each cylindrical product is subjected to the same adsorption force, avoiding adsorption interference caused by two adjacent cylindrical products, and also reducing the probability of cylindrical products falling off during transfer; on the fifth aspect, with the assistance of the grid, the cylindrical product keeps moving forward along the set path, and the two vertical parts of the positioning grid and the annular conveyor belt below constitute a transmission channel; on the sixth aspect, in order to improve the coding efficiency, it is not one by one, but one group at a time. At the same time, based on the relative movement of the aligning module and the grouping module, the rows of cylindrical products are grouped for centralized coding.

[0042] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those familiar with the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications based on the spirit of the present invention are intended to be included in the scope of protection of the present invention.

Claims

1. A feeding mechanism for automatic laser coding of cylindrical products, comprising a transmission channel consisting of an endless conveyor belt and a positioning grid, and a feeding robot located on one side of the transmission channel, characterized in that: The loading robot includes a truss arranged perpendicular to the transmission channel, a slide moving along the length direction of the truss, a picking arm mounted on the slide and capable of rising and falling, and a plurality of negative pressure suction cup assemblies arranged in rows and spaced apart on the picking arm, wherein the transmission channel extends along the X-axis direction, the truss extends along the Y-axis direction, and the picking arm moves along the Z-axis direction; The feeding mechanism also includes a feeding station located on one side of the transmission channel and a carrier for holding cylindrical products, wherein the carrier is provided with a plurality of square slots for placing materials in a rectangular array, and a plurality of cylindrical products are placed in each of the square slots with the surface to be coded facing upward, and the carrier is distributed in an array along the X and Y axis directions and is assembled and disassembled at the feeding station.

2. The feeding mechanism for automatic laser coding of cylindrical products according to claim 1 is characterized by: A slide rail extending in the Y-axis direction is provided on the truss, the slide seat is slidably mounted on the slide rail, and a telescopic rod or a transmission screw for driving the slide seat to move linearly is also provided in the truss.

3. The feeding mechanism for automatic laser coding of cylindrical products according to claim 1 is characterized in that: A lifting track along the Z-axis direction is provided on the slide seat, and the material picking arm is slidably installed on the lifting track from the end, and a telescopic rod or a transmission screw that drives the material picking arm to move linearly is also provided in the lifting track.

4. The feeding mechanism for automatic laser coding of cylindrical products according to claim 1, characterized in that: The plurality of negative pressure suction cup assemblies are distributed side by side along the X-axis, and the number of the distributed assemblies and the number of the material placement square slots distributed along the X-axis are an integer multiple.

5. The feeding mechanism for automatic laser coding of cylindrical products according to claim 4 is characterized in that: The number of the negative pressure suction cup assemblies is six, and the number of the material placement square grooves distributed along the X-axis is also six.

6. The feeding mechanism for automatic laser coding of cylindrical products according to claim 1, characterized in that: Each of the negative pressure suction cup assemblies can be elastically mounted on the material taking arm.

7. The feeding mechanism for automatic laser coding of cylindrical products according to claim 1, characterized in that: The positioning fence extends along the length direction of the endless conveyor belt and is located above the endless conveyor belt.

8. The feeding mechanism for automatic laser coding of cylindrical products according to claim 7, characterized in that: The positioning fence includes a horizontal portion installed on the shaft seat of the endless conveyor belt and a vertical portion extending upward from the horizontal portion. The two vertical portions of the positioning fence and the endless conveyor belt below constitute the transmission channel.

9. The feeding mechanism for automatic laser coding of cylindrical products according to claim 1, characterized in that: A group coding component is also provided on the transmission channel, wherein a plurality of cylindrical products are grouped together and laser coding is performed on the grouped products.

10. The feeding mechanism for automatic laser coding of cylindrical products according to claim 9, characterized in that: The grouping and coding component includes a grouping module located on one side of the endless conveyor belt and having a groove matching the cylindrical surface of the cylindrical product, an alignment module located on the opposite side of the endless conveyor belt, and a power device that drives the grouping module or the alignment module to move to clamp multiple cylindrical products side by side.