Ion fan heating device suitable for aspheric surface machining

Abstract

The utility model belongs to the technical field of optical part machining, and particularly relates to an ion fan heating device suitable for aspheric surface machining. Comprising a device shell arranged at an air inlet of a fan filtering unit, a heating assembly arranged in the device shell, a central processing unit electrically connected with the heating assembly, and a sensor arranged in a molding press and electrically connected with the central processing unit, and the device shell comprises a pressing plate and a transition flange detachably connected with the pressing plate and the fan filtering unit; and the heating frame is arranged between the pressing plate and the transition flange and is provided with openings at the upper and lower ends. The heating assembly is arranged at the air inlet of the fan filtering unit, the internal air temperature is increased to achieve the effect of reducing the air humidity, precise regulation and control over the internal humidity of the molding press table are achieved through cooperative work of the central processing unit and the sensor, the situation that operators may feel uncomfortable in the dry environment is effectively prevented, and the working efficiency is improved. And the comfort level of the working environment and the production efficiency are improved.

Description

Technical field

[0001] The present application belongs to the technical field of optical parts processing, and specifically relates to an ion blower heating device suitable for aspheric surface processing. [Background Technology]

[0002] Molding machines are equipped with fan-filter units primarily to provide clean air and control humidity, meeting the stringent air quality requirements of molded glass lenses made of special materials, thereby improving production efficiency and product quality. Traditional molding machines are used to process molded glass lenses made of special materials. Because these materials are sensitive to humidity, hydrolysis spots easily appear when the lenses are removed from the mold due to the high temperature. Different materials have different humidity requirements, so the humidity inside the machine needs to be adjusted. This is usually achieved by reducing the overall ambient humidity. However, this can cause discomfort to operators in the workshop due to the low humidity and dry environment. [Utility Model Content]

[0003] In order to solve the problem in the prior art that the temperature and humidity inside the molding machine are controlled by the external environment, which may cause physical discomfort to the operator in a low humidity environment, the present application provides an ion blower heating device suitable for aspheric processing.

[0004] This application is achieved through the following technical solutions:

[0005] An ion blower heating device suitable for aspheric surface processing includes a device shell arranged at the air inlet of a fan filter unit, a heating component arranged in the device shell, a central processing unit electrically connected to the heating component, and a sensor arranged in a molding machine and electrically connected to the central processing unit. The device shell includes a pressure plate, a transition flange detachably connected to the pressure plate and the fan filter unit, and a heating frame arranged between the pressure plate and the transition flange and having openings at upper and lower ends.

[0006] In the ion blower heating device suitable for aspheric surface processing as described above, the transition flange is provided with a baffle for the heating frame to be embedded in so as to limit the horizontal movement of the heating frame relative to the transition flange.

[0007] As described above, an ion blower heating device suitable for aspheric processing is provided, wherein a first positioning hole is provided on the pressure plate, an outer edge extending outward is provided on the top of the enclosure, a first connecting hole corresponding to the first positioning hole is provided on the outer edge, and a fastener passes through the first positioning hole and the first connecting hole to connect the pressure plate and the transition flange and clamp the heating frame.

[0008] The ion blower heating device suitable for aspheric surface processing as described above further includes a protective mesh cover arranged between the pressing plate and the heating frame.

[0009] In the ion blower heating device suitable for aspheric surface processing as described above, the heating frame is square in shape.

[0010] As described above, in an ion blower heating device suitable for aspheric surface processing, the top end of the transition flange is a square opening corresponding to the heating frame, and the bottom end of the transition flange is a circular opening corresponding to the air inlet of the blower filter unit.

[0011] As described above, an ion blower heating device suitable for aspheric processing is provided, wherein a second connecting hole is provided at the air inlet of the blower filter unit, an outwardly extending mounting platform is provided at the edge of the circular opening, a second positioning hole corresponding to the second connecting hole is provided on the mounting platform, and a fastener passes through the second positioning hole and the second connecting hole to connect the transition flange and the blower filter unit.

[0012] In the above-mentioned ion blower heating device suitable for aspheric surface processing, the heating frame is a bakelite board.

[0013] In the above-mentioned ion blower heating device suitable for aspheric surface processing, the sensor includes an electronic thermometer and a hygrometer.

[0014] The ion blower heating device suitable for aspheric surface processing as described above also includes a touch display screen electrically connected to the central processing unit.

[0015] Compared with the prior art, this application has the following advantages:

[0016] This application describes an ion blower heating device suitable for aspheric surface processing. By installing a heating component at the air inlet of the blower filter unit, it raises the internal air temperature and reduces the air humidity. By utilizing the collaborative work of a central processing unit and sensors, it achieves precise control of the humidity inside the molding machine. This solves the problem of hydrolysis spots on molded lenses made of special materials due to excessive humidity. This eliminates the need to reduce the overall humidity in the workshop, effectively preventing operators from experiencing discomfort in dry environments and improving work comfort and production efficiency.

Brief Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0018] Figure 1 This is a schematic diagram of the installation of an embodiment of the present application;

[0019] Figure 2 is a three-dimensional stereogram of an embodiment of the present application;

[0020] Figure 3 yes Figure 2 A top view of

[0021] Figure 4 yes Figure 3 Cross-sectional view at AA in the middle. [Specific implementation method]

[0022] In order to make the technical problems, technical solutions and beneficial effects solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0023] See also Figures 1 to 4 , an ion blower heating device suitable for aspheric surface processing, including a device housing 2 arranged at the air inlet of a fan filter unit 1, a heating component 3 arranged in the device housing 2, a central processing unit electrically connected to the heating component 3, and a sensor arranged in a molding machine 5 and electrically connected to the central processing unit, the device housing 2 includes a pressing plate 21, a transition flange 22 detachably connected to the pressing plate 21 and the fan filter unit 1, and a heating frame 23 arranged between the pressing plate 21 and the transition flange 22 and having openings at upper and lower ends.

[0024] This application describes an ion blower heating device suitable for aspheric surface processing. By installing a heating component at the air inlet of the blower filter unit, it raises the internal air temperature and reduces the air humidity. By utilizing the collaborative work of a central processing unit and sensors, it achieves precise control of the humidity inside the molding machine. This solves the problem of hydrolysis spots on molded lenses made of special materials due to excessive humidity. This eliminates the need to reduce the overall humidity in the workshop, effectively preventing operators from experiencing discomfort in dry environments and improving work comfort and production efficiency.

[0025] Furthermore, as a preferred embodiment of the present invention but not a limitation, the transition flange 22 is provided with a baffle 221 for the heating frame 23 to be embedded in to limit the horizontal movement of the heating frame 23 relative to the transition flange 22 .

[0026] In this embodiment, the horizontal movement of the heating frame 23 can be effectively limited, thereby ensuring the stability of the heating component 3 in the device housing 2, preventing it from being displaced or shaken during operation, and thus ensuring the uniformity and stability of the heating effect. In addition, this design can also simplify the assembly and maintenance process of the device and improve the reliability and durability of the overall structure. Elastic buffer material is added to the enclosure 221 to reduce the impact force when the heating frame 23 is embedded, or anti-slip grooves are provided on the contact surface of the enclosure 221 and the heating frame 23 to enhance the friction between the two, thereby further improving the fixing effect of the heating frame 23.

[0027] Furthermore, as a preferred embodiment of the present invention but not a limitation, a first positioning hole 211 is provided on the pressure plate 21, an outer edge 2211 extending outward is provided on the top of the enclosure 221, and a first connecting hole 22111 corresponding to the first positioning hole 211 is provided on the outer edge 2211, and a fastener passes through the first positioning hole 211 and the first connecting hole 22111 to connect the pressure plate 21 and the transition flange 22 and clamp the heating frame 23.

[0028] In this embodiment, a first positioning hole 211 is provided on the pressure plate 21, and a corresponding first connecting hole 22111 is provided on the outer edge 2211 of the top of the enclosure 221. Fasteners connect the two, ensuring a secure assembly between the pressure plate 21 and the transition flange 22. This effectively clamps the heating frame 23 therebetween, preventing it from loosening or shifting during operation. This design not only enhances the overall structural strength and stability of the device, but also simplifies installation and disassembly, facilitating maintenance and component replacement.

[0029] Furthermore, as a preferred embodiment of this solution but not a limitation, a protective mesh cover 7 is also included between the pressing plate 21 and the heating frame 23 .

[0030] In this embodiment, the heat generated by the heating assembly 3 is effectively isolated from potential hazards such as arcs and sparks, preventing them from directly contacting operators or surrounding equipment, thereby improving the safety performance of the device. The protective mesh 7 not only prevents burns or electric shocks caused by accidental contact, but also prevents foreign objects from entering the heating area and causing damage to the equipment, thereby extending the service life of the device.

[0031] Furthermore, as a preferred embodiment of this solution but not a limitation, the heating frame 23 is square in shape.

[0032] In this embodiment, the square heating frame 23 can flexibly adapt to different installation spaces and layout requirements, facilitating integration with other components or devices. This not only optimizes the heat conduction path and improves heating efficiency, but also simplifies the installation and positioning process, ensuring the compactness and aesthetics of the device.

[0033] Furthermore, as a preferred embodiment of the present invention but not a limitation, the top end of the transition flange 22 is a square opening 222 corresponding to the heating frame 23 , and the bottom end of the transition flange 22 is a circular opening 223 corresponding to the air inlet of the fan filter unit 1 .

[0034] In this embodiment, while ensuring perfect matching and sealing with the heating frame 23 and the fan filter unit 1, the airflow path is optimized and the heat conduction efficiency is improved. This design also has good versatility and scalability.

[0035] Furthermore, as a preferred embodiment of the present invention but not a limitation, a second connecting hole 11 is provided at the air inlet of the fan filter unit 1, and an outwardly extending mounting platform 2231 is provided at the edge of the circular opening 223. A second positioning hole 22311 corresponding to the second connecting hole 11 is provided on the mounting platform 2231, and a fastener passes through the second positioning hole 22311 and the second connecting hole 11 to connect the transition flange 22 and the fan filter unit 1.

[0036] In this embodiment, fasteners connect the second positioning hole 22311 to the second connection hole 11, enabling secure assembly of the transition flange 22 and the fan-filter unit 1. This design not only ensures a reliable and airtight connection, preventing air leakage, but also simplifies the installation process and improves operational efficiency. This secure connection effectively prevents the transition flange 22 from loosening or falling off during use, ensuring the long-term stable operation of the device. Furthermore, this design allows for flexible adjustment of the position or angle of the transition flange 22 as needed to accommodate different installation environments and airflow directions.

[0037] Furthermore, as a preferred embodiment of this solution but not limiting, the heating frame 23 is a bakelite board.

[0038] In this embodiment, bakelite is used, leveraging its excellent insulation and high-temperature resistance to effectively prevent the heat and current generated by the heating assembly 3 from posing potential hazards to the surrounding environment and operators. The bakelite's mechanical strength and stability also enable it to withstand the weight of the heating assembly 3 and the thermal stresses during operation, ensuring the structural integrity and long-term reliability of the heating frame 23. Furthermore, bakelite offers excellent processability, allowing for precise cutting and drilling according to design requirements, facilitating assembly and connection with other components.

[0039] Furthermore, as a preferred embodiment of this solution but not limitation, the sensor includes an electronic thermometer and a hygrometer.

[0040] In this embodiment, an electronic thermometer and hygrometer feeds monitoring data to the central processing unit. Once the temperature and humidity are within the set range, the heating plate begins heat preservation operation. Operators can independently set the temperature and humidity based on the glass material and enter the data into the system through the display screen, which can be retrieved later as needed.

[0041] Furthermore, as a preferred embodiment of this solution but not a limitation, it also includes a touch screen display 8 electrically connected to the central processing unit.

[0042] In this embodiment, when in use, the operator inputs the set temperature and humidity range values ​​on the touch display screen, and the system controls the heating module to start running. The temperature probe sensor 9 placed in the fan filter unit is used to monitor the air source temperature to prevent the fan filter unit from failing due to excessive temperature and other dangerous situations.

[0043] The working principle of this embodiment is as follows:

[0044] This application describes an ion blower heating device suitable for aspheric surface processing. By installing a heating component at the air inlet of the blower filter unit, it raises the internal air temperature and reduces the air humidity. By utilizing the collaborative work of a central processing unit and sensors, it achieves precise control of the humidity inside the molding machine. This solves the problem of hydrolysis spots on molded lenses made of special materials due to excessive humidity. This eliminates the need to reduce the overall humidity in the workshop, effectively preventing operators from experiencing discomfort in dry environments and improving work comfort and production efficiency.

[0045] The above are implementation methods provided in conjunction with specific content, and the specific implementation of this application is not limited to these descriptions. Any method structure that is similar to the method structure of this application, or any technical deduction or replacement based on the concept of this application, should be considered as the scope of protection of this application.

Claims

1. An ion blower heating device suitable for aspheric surface processing, characterized in that: The invention comprises a device housing (2) arranged at the air inlet of a fan filter unit (1), a heating component (3) arranged in the device housing (2), a central processing unit electrically connected to the heating component (3), and a sensor arranged in a molding machine (5) and electrically connected to the central processing unit, wherein the device housing (2) comprises a pressing plate (21), a transition flange (22) detachably connected to the pressing plate (21) and the fan filter unit (1), and a heating frame (23) arranged between the pressing plate (21) and the transition flange (22) and having openings at upper and lower ends.

2. The ion blower heating device suitable for aspheric surface processing according to claim 1, characterized in that: The transition flange (22) is provided with a baffle (221) for the heating frame (23) to be embedded in so as to limit the horizontal movement of the heating frame (23) relative to the transition flange (22).

3. The ion blower heating device suitable for aspheric surface processing according to claim 2, characterized in that: The pressing plate (21) is provided with a first positioning hole (211), the top of the enclosure (221) is provided with an outer edge (2211) extending outward, the outer edge (2211) is provided with a first connecting hole (22111) corresponding to the first positioning hole (211), and a fastener passes through the first positioning hole (211) and the first connecting hole (22111) to connect the pressing plate (21) and the transition flange (22) and clamp the heating frame (23).

4. The ion blower heating device suitable for aspheric surface processing according to claim 1, characterized in that: It also includes a protective mesh cover (7) disposed between the pressing plate (21) and the heating frame (23).

5. The ion blower heating device suitable for aspheric surface processing according to claim 1, characterized in that: The heating frame (23) is square in shape.

6. The ion blower heating device suitable for aspheric surface processing according to claim 5, characterized in that: The top end of the transition flange (22) is a square opening (222) corresponding to the heating frame (23), and the bottom end of the transition flange (22) is a circular opening (223) corresponding to the air inlet of the fan filter unit (1).

7. The ion blower heating device suitable for aspheric surface processing according to claim 6, characterized in that: The fan filter unit (1) is provided with a second connecting hole (11) at the air inlet, an outwardly extending mounting platform (2231) is provided at the edge of the circular opening (223), a second positioning hole (22311) corresponding to the second connecting hole (11) is provided on the mounting platform (2231), and a fastener passes through the second positioning hole (22311) and the second connecting hole (11) to connect the transition flange (22) and the fan filter unit (1).

8. The ion blower heating device suitable for aspheric surface processing according to claim 1, characterized in that: The heating frame (23) is a bakelite board.

9. The ion blower heating device suitable for aspheric surface processing according to claim 1, characterized in that: The sensors include electronic thermometers and hygrometers.

10. The ion blower heating device suitable for aspheric surface processing according to claim 1, characterized in that: It also includes a touch display screen (8) electrically connected to the central processing unit.

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