Fabric singeing equipment

Abstract

The utility model relates to the technical field of fabric singeing, and discloses fabric singeing equipment which comprises a base, a conveying belt is arranged at the top of the base, materials are arranged at the top of the conveying belt, and a plurality of first fixing columns are connected to the front side and the rear side of the top of the base in a sliding mode. And the adjacent sides of the tops of the multiple first fixing columns are fixedly connected with horizontal telescopic rods correspondingly, the top ends of the multiple telescopic rods are fixedly connected with second fixing columns correspondingly, rotating wheels are arranged at the bottoms of the multiple second fixing columns correspondingly, the multiple rotating wheels are arranged at the tops of materials, and air cylinders are arranged on the inner sides of the base correspondingly. According to the device, a clamping system composed of the air cylinder, the push plate, the first fixing column, the telescopic rod, the second fixing column and the rotating wheel is adopted, the height and the horizontal length can be automatically adjusted according to materials of different sizes, self-adaptive clamping of the materials is achieved, and it is ensured that the materials are kept stable in the singeing process and are prevented from deviating.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric singeing, in particular to a fabric singeing device. Background Art

[0002] When the fabric is subjected to friction during the spinning and weaving process, many short and loose fibers are exposed on the surface of the fabric. This layer of fibers not only affects the smoothness of the fabric and makes it easy to be contaminated by dust, but also causes various defects during the printing and dyeing process. Therefore, a singeing machine is needed for singeing treatment. The singeing treatment is a process in which the textile is quickly passed through the flame of the singeing machine or rubbed against a hot metal surface in a flat state to remove the fuzz on the surface of the fabric and obtain a smooth surface.

[0003] After searching, the Chinese patent announcement number is: CN214401034U, which discloses a modified fiber fabric singeing device, including a singeing device body, a conveyor belt fixedly connected to the interior of the singeing device body, a dehumidification mechanism fixedly connected to the right side of the top of the singeing device body, a singeing machine fixedly connected to the left side of the top of the singeing device body, a singeing plate connected to the bottom of the singeing machine through a pipe, a transmission box fixedly connected to the left side of the inner wall of the singeing device body, a motor fixedly connected to the top of the inner wall of the transmission box, and a screw fixedly connected to the output end of the motor. This utility model solves the problem that existing singeing devices on the market do not have the functions of pre-dehumidification and singeing distance adjustment, cannot guarantee that the fabric will not be burned by the singeing plate during the singeing process, and will result in poor singeing effect, which reduces the practicality of the singeing device to a certain extent, and achieves the effect of pre-dehumidification and singeing distance adjustment. However, in actual use, the fabric is placed on the conveyor belt, and the material is easily offset, affecting the singeing effect. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a fabric singeing device, which aims to improve the problem in the prior art that the fabric is set on a conveyor belt, the material is easily offset, and the singeing effect is affected.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fabric singeing equipment, including a base, a conveyor belt is provided on the top of the base, and materials are provided on the top of the conveyor belt. The front and rear sides of the top of the base are slidably connected with multiple fixed columns one, and the adjacent sides of the tops of multiple fixed columns one are fixedly connected with horizontal telescopic rods, the tops of multiple telescopic rods are fixedly connected with fixed columns two, and the bottoms of multiple fixed columns two are provided with rotating wheels, and multiple rotating wheels are arranged on the top of the materials, and cylinders are provided on the inner side of the base, and one end of the two cylinders is fixedly connected with push plates, and the tops of the two push plates are arranged at the bottom of the fixed column one, and a heating component is provided on the top of the base, and a humidifying mechanism is provided on the top of the base.

[0006] Through the above technical solution: the clamping system composed of the cylinder, push plate, fixed column one, telescopic rod, fixed column two and rotating wheel can stably clamp the material to prevent the material from shifting during the singeing process, ensure the uniformity and thoroughness of the singeing, thereby improving the singeing quality. The heating component can accurately heat the material to make the singeing temperature more uniform, avoid local overheating or insufficient singeing, and further improve the singeing effect. The telescopic rod can adjust the horizontal length to adapt to materials of different sizes, thereby improving the adaptability of the equipment to fabrics of different specifications.

[0007] As a further description of the above technical solution:

[0008] The humidifying mechanism includes two slide rails, and the adjacent sides of the two slide rails are fixedly connected to the front and rear sides of the base. The outer walls of the two slide rails are slidably connected to sliders, and the tops of the two sliders are fixedly connected to the same gantry frame 1. The top of the inner wall of the gantry frame 1 is fixedly connected to a humidifier, and the outer walls of the humidifier are connected to multiple atomizing nozzles, and the multiple atomizing nozzles are all arranged on the top of the material.

[0009] Through the above technical solution: multiple atomizing nozzles are evenly distributed on the top of the material, which can spray water mist evenly on the surface of the material, ensuring that all parts of the material can be fully humidified, avoiding local over-wetting or over-drying, and improving the consistency of the humidification effect. The atomizing nozzles convert water into fine water mist, increasing the contact area between the water mist and the material, improving the humidification efficiency, and enabling the material to reach the required humidity level more quickly.

[0010] As a further description of the above technical solution:

[0011] The heating component includes a gantry frame 2, the top of the gantry frame 2 is fixedly connected to a connecting rod, and the bottom of the connecting rod is fixedly connected to a heating plate.

[0012] Through the above technical solution: Gantry 2 provides a stable support for the heating plate. During the operation of the equipment, Gantry 2 can bear the weight of the heating plate and the stress generated by heating, ensuring that the heating plate will not shake or shift, thereby ensuring the stability of the singeing process.

[0013] As a further description of the above technical solution:

[0014] The outer wall of the base is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a rotating shaft 1, the outer wall of the rotating shaft 1 is fixedly connected to a driving wheel, a plurality of driven wheels are provided on the inner side of the conveyor belt, and the inner sides of the plurality of driven wheels are fixedly connected to a rotating shaft 2.

[0015] Through the above technical solution: the servo motor has high-precision control capabilities and can accurately adjust the output speed and torque, which enables the conveyor belt's running speed to be accurately adjusted according to the singeing requirements of different fabrics, ensuring that the material's residence time during the singeing process is appropriate and improving the singeing quality.

[0016] As a further description of the above technical solution:

[0017] The outer wall of the base is fixedly connected with a support frame, and the top of the support frame is fixedly connected to the outer wall of the servo motor.

[0018] Through the above technical solution: the support frame provides additional support for the servo motor, reducing the vibration and shaking of the servo motor during operation.

[0019] As a further description of the above technical solution:

[0020] Heat dissipation holes are provided on the front and rear sides of the outer wall of the base.

[0021] Through the above technical solution: during the operation of the device, the heat dissipation holes can promote air circulation, quickly dissipate the heat inside the device, and prevent the internal temperature of the device from being too high.

[0022] As a further description of the above technical solution:

[0023] The left and right sides of the two slide rails are fixedly connected with baffles, and the outer walls of the plurality of baffles are fixedly connected to the outer wall of the base.

[0024] Through the above technical solution: the baffle can effectively prevent the slider from accidentally falling off the track when sliding on the slide rail, which ensures that the gantry of the humidification mechanism can move stably on the predetermined track, avoiding equipment failure or damage caused by the slider falling off, and improving the safety of equipment operation.

[0025] As a further description of the above technical solution:

[0026] A controller is fixedly connected to the front side of the base, and the controller is electrically connected to the cylinder, the servo motor, the heating plate and the humidifier respectively.

[0027] With this technical solution, a single controller centrally controls the cylinder, servo motor, heating plate, and humidifier, allowing operators to conveniently operate and monitor the entire system from a single location. This eliminates the need to operate separate controllers for each component, significantly improving operational convenience and efficiency.

[0028] The utility model has the following beneficial effects:

[0029] 1. In this utility model, the equipment adopts a clamping system composed of a cylinder, a push plate, a fixed column 1, a telescopic rod, a fixed column 2 and a rotating wheel. It can automatically adjust the height and horizontal length according to the materials of different sizes, realize adaptive clamping of the materials, ensure that the materials remain stable during the singeing process, and prevent deviation.

[0030] 2. In the utility model, water is converted into fine water mist through the humidifier and the atomizing nozzle, and is evenly sprayed on the surface of the material to improve the consistency of the humidification effect. The cooperation of the slider and the slide rail allows the gantry to move flexibly, and the position of the humidifier can be adjusted according to the size and shape of different materials and the specific requirements of the singeing process, which greatly improves the adaptability and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a three-dimensional schematic diagram of a fabric singeing device proposed by the utility model;

[0032] Figure 2 This is a structural diagram of a push plate of a fabric singeing device proposed in the utility model;

[0033] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0034] Figure 4 This is a structural schematic diagram of a humidifier for a fabric singeing device proposed in the utility model;

[0035] Figure 5 This is a structural schematic diagram of a heating plate of a fabric singeing device proposed in the utility model;

[0036] Figure 6 This is a structural schematic diagram of a conveyor belt of a fabric singeing device proposed in the utility model.

[0037] Legend:

[0038] 1. Base; 2. Humidification mechanism; 201. Slide rail; 202. Slider; 203. Gantry frame 1; 204. Humidifier; 205. Atomizing nozzle; 3. Gantry frame 2; 4. Connecting rod; 5. Heating plate; 6. Fixed column 1; 7. Telescopic rod; 8. Fixed column 2; 9. Rotating wheel; 10. Push plate; 11. Cylinder; 12. Conveyor belt; 13. Material; 14. Controller; 15. Heat dissipation hole; 16. Baffle; 17. Servo motor; 18. Rotating shaft 1; 19. Driving wheel; 20. Rotating shaft 2; 21. Driven wheel; 22. Support frame. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] Refer to the attached Figure 2 , Attachment Figure 3 and attached Figure 5 , the utility model provides an embodiment of a fabric singeing device, comprising a base 1, a conveyor belt 12 is provided on the top of the base 1, and a material 13 is provided on the top of the conveyor belt 12, the front and rear sides of the top of the base 1 are slidably connected to multiple fixed columns 6, the adjacent sides of the tops of multiple fixed columns 6 are fixedly connected to horizontal telescopic rods 7, the tops of multiple telescopic rods 7 are fixedly connected to fixed columns 2 8, the bottoms of multiple fixed columns 2 8 are provided with runners 9, and multiple runners 9 are arranged on the top of the material 13. Cylinders 11 are provided on the inner sides of the base 1, one end of two cylinders 11 is fixedly connected to push plates 10, and the tops of the two push plates 10 are arranged on the bottom of the fixed columns 6, a heating component is provided on the top of the base 1, and a humidifying mechanism 2 is provided on the top of the base 1; the heating component includes a gantry 2 3, the top of the gantry 2 3 is fixedly connected to a connecting rod 4, and the bottom of the connecting rod 4 is fixedly connected to a heating plate 5; the front and rear sides of the outer wall of the base 1 are provided with heat dissipation holes 15;

[0041] Specifically, the heating plate 5 in the heating assembly can heat the material 13 evenly to ensure that the singeing effect is thorough and consistent. The combination of the fixed column 1 6, the telescopic rod 7, the fixed column 2 8 and the rotating wheel 9 can stably clamp the material 13 to prevent the material from shifting during the singeing process, thereby ensuring the accuracy and uniformity of singeing and further improving the quality of singeing. The multiple fixed columns 1 6 on the front and back sides of the top of the base 1 cooperate with the cylinder 11 and the push plate 10, so that the clamping mechanism can be height-adjusted according to the thickness of different materials 13 to adapt to the singeing requirements of materials 13 of different specifications. The heat generated by the cylinder 11 inside the base 1 during operation can be dissipated in time through the heat dissipation holes 15 to avoid affecting the performance and life of the equipment due to overheating, thereby ensuring the continuous and stable operation of the equipment, thereby improving production efficiency.

[0042] Refer to the attached Figure 1 and attached Figure 4The humidifying mechanism 2 includes two slide rails 201, and the adjacent sides of the two slide rails 201 are fixedly connected to the front and rear sides of the base 1. The outer walls of the two slide rails 201 are slidably connected with sliders 202, and the tops of the two sliders 202 are fixedly connected to the same gantry 203. The top of the inner wall of the gantry 203 is fixedly connected with a humidifier 204, and the outer walls of the humidifier 204 are connected to multiple atomizing nozzles 205, and the multiple atomizing nozzles 205 are all arranged on the top of the material 13; the left and right sides of the two slide rails 201 are fixedly connected with baffles 16, and the outer walls of the multiple baffles 16 are fixedly connected to the outer wall of the base 1;

[0043] The support rails 201 and 202 are connected to each other to prevent the sliding block 202 from accidentally sliding off the support rails 201. The support rails 202 and 202 are connected to each other to prevent the sliding block 202 from accidentally sliding off the support rails 201. The cooperation between the sliding block 202 and the sliding rails 201 enables the gantry 203 to slide freely in the front and rear directions of the base 1. In this way, the positions of the humidifier 204 and the atomizing nozzle 205 can be flexibly adjusted according to the different widths of the materials 13, the conveying speed and the singeing process requirements to ensure the uniformity and effectiveness of the humidification effect. The humidifier 204 sprays water mist evenly on the top of the material 13 through multiple atomizing nozzles 205. The atomizing nozzle 205 can convert water into tiny particles, increase the contact area between the water mist and the material 13, and improve the humidification efficiency. The setting of the baffle 16 further enhances the stability of the slide rails 201, prevents the slider 202 from accidentally sliding off the slide rails 201, and ensures the normal operation of the equipment.

[0044] Refer to the attached Figure 1 and attached Figure 6 The outer wall of the base 1 is fixedly connected to a servo motor 17, the output end of the servo motor 17 is fixedly connected to a rotating shaft 18, the outer wall of the rotating shaft 18 is fixedly connected to a driving wheel 19, and a plurality of driven wheels 21 are provided on the inner side of the conveyor belt 12, and the inner sides of the plurality of driven wheels 21 are fixedly connected to a rotating shaft 2 20; the outer wall of the base 1 is fixedly connected to a support frame 22, and the top of the support frame 22 is fixedly connected to the outer wall of the servo motor 17; the front side of the base 1 is fixedly connected to a controller 14, and the controller 14 is electrically connected to the cylinder 11, the servo motor 17, the heating plate 5 and the humidifier 204 respectively.

[0045] Specifically, the support frame 22 fixedly connected to the outer wall of the base 1 provides stable support for the servo motor 17, ensuring that the servo motor 17 does not shake or move during operation, thereby ensuring that the driving wheel 19 can stably drive the conveyor belt 12. After the servo motor 17 is started, the output end of the servo motor 17 begins to rotate, driving the rotating shaft 18 fixed to it to rotate. When the rotating shaft 18 rotates, the driving wheel 19 fixed to its outer wall also rotates synchronously. The driving wheel 19 drives the conveyor belt 12 through frictional contact with the conveyor belt 12. The multiple driven wheels 21 arranged inside the conveyor belt 12 rotate under the drive of the conveyor belt 12. The rotating shaft 20 inside the driven wheel 21 also rotates with the driven wheel 21, playing a role in supporting and assisting the smooth operation of the conveyor belt 12. The controller 14 can send instructions to the cylinder 11 to control the extension and retraction of the cylinder 11. It can also control the start, stop and speed of the servo motor 17, and simultaneously adjust the temperature of the heating plate 5 and the opening, closing and humidification intensity of the humidifier 204.

[0046] Working principle: First, place the material 13 to be singed on the conveyor belt 12. The conveyor belt 12 is responsible for conveying the material 13. Start the cylinder 11, and the cylinder 11 pushes the push plate 10 to move. The push plate 10 is located on the inner side of the base 1. The top of the push plate 10 contacts the bottom of the fixed column 6. When the push plate 10 moves, it will drive the fixed column 6 to slide up and down on the front and back sides of the top of the base 1. As the fixed column 6 moves up and down, the telescopic rods 7 fixedly connected to the adjacent side of the top of multiple fixed columns 6 will also adjust their heights. The telescopic rod 7 can adjust its horizontal length to accommodate materials 13 of different sizes. The runner 9 at the bottom of the fixed column 2 8 at the top of the telescopic rod 7 will contact the top of the material 13, and pressure is applied from the top of the material 13 through multiple runners 9 to achieve clamping of the material 13. This can ensure that the material 13 remains stable during the singeing process to prevent deviation, and can also achieve the material 13 on the conveyor belt 1 2, the conveyor belt 12 transports the material 13 through the heating component, and the gantry 2 3 in the heating component plays a supporting role. The connecting rod 4 on the top of the gantry 2 3 is connected to the heating plate 5, and the heating plate 5 heats and singes the material 13 passing under it, and the slider 202 can slide on the slide rail 201, which enables the gantry 1 203 connected thereto to adjust its position on the base 1 according to actual needs. The humidifier 204 on the top of the inner wall of the gantry 1 203 realizes the humidification function by generating water mist. When the material 13 needs to be humidified, the humidifier 204 works to convert water into fine water mist, which is sprayed out through multiple atomizing nozzles 205. These atomizing nozzles 205 are evenly distributed on the top of the material 13 and can evenly spray water mist on the surface of the material 13, ensuring that the material 13 is properly humidified before singeing, and preventing the material 13 from being too dry and causing adverse effects.

[0047] Finally, it should be noted that the above are only 9 preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fabric singeing device, comprising a base (1), characterized in that: A conveyor belt (12) is provided on the top of the base (1), and a material (13) is provided on the top of the conveyor belt (12). The front and rear sides of the top of the base (1) are slidably connected to a plurality of fixed columns (6). The adjacent sides of the tops of the plurality of fixed columns (6) are fixedly connected to a horizontal telescopic rod (7). The tops of the plurality of telescopic rods (7) are fixedly connected to fixed columns (8). The bottoms of the plurality of fixed columns (8) are provided with a rotating wheel (9). The plurality of rotating wheels (9) are arranged on the top of the material (13). The inner side of the base (1) is provided with a cylinder (11), one end of two of the cylinders (11) is fixedly connected to a push plate (10), and the tops of the two push plates (10) are arranged on the bottom of the fixed column (6). A heating component is provided on the top of the base (1), and a humidifying mechanism (2) is provided on the top of the base (1).

2. The fabric singeing equipment according to claim 1, characterized in that: The humidifying mechanism (2) comprises two slide rails (201), adjacent sides of the two slide rails (201) are fixedly connected to the front and rear sides of the base (1), the outer walls of the two slide rails (201) are slidably connected to sliders (202), the tops of the two sliders (202) are fixedly connected to the same gantry frame (203), the top of the inner wall of the gantry frame (203) is fixedly connected to a humidifier (204), the outer walls of the humidifier (204) are connected to a plurality of atomizing nozzles (205), and the plurality of atomizing nozzles (205) are arranged on the top of the material (13).

3. The fabric singeing equipment according to claim 1, characterized in that: The heating assembly comprises a second gantry (3), the top of the second gantry (3) is fixedly connected to a connecting rod (4), and the bottom of the connecting rod (4) is fixedly connected to a heating plate (5).

4. The fabric singeing equipment according to claim 1, characterized in that: The outer wall of the base (1) is fixedly connected to a servo motor (17), the output end of the servo motor (17) is fixedly connected to a rotating shaft 1 (18), the outer wall of the rotating shaft 1 (18) is fixedly connected to a driving wheel (19), and a plurality of driven wheels (21) are provided on the inner side of the conveyor belt (12), and the inner sides of the plurality of driven wheels (21) are fixedly connected to a rotating shaft 2 (20).

5. The fabric singeing device according to claim 4, characterized in that: The outer wall of the base (1) is fixedly connected to a support frame (22), and the top of the support frame (22) is fixedly connected to the outer wall of the servo motor (17).

6. The fabric singeing equipment according to claim 1, characterized in that: Heat dissipation holes (15) are provided on the front and rear sides of the outer wall of the base (1).

7. The fabric singeing equipment according to claim 2, characterized in that: The left and right sides of the two slide rails (201) are fixedly connected to baffles (16), and the outer walls of the plurality of baffles (16) are fixedly connected to the outer wall of the base (1).

8. The fabric singeing equipment according to claim 1, characterized in that: A controller (14) is fixedly connected to the front side of the base (1), and the controller (14) is electrically connected to the cylinder (11), the servo motor (17), the heating plate (5) and the humidifier (204) respectively.

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