Circulating water cooling system and steel belt tablet press

The detachable integral circulating water cooling system solves the problems of difficult cleaning and maintenance of the water cooling system of the steel belt tablet press and the problem of shutdown for cleaning, thus achieving efficient production operation.

CN223376175UActive Publication Date: 2025-09-23WEIHAI RUIBO TRANSMISSION SYSTEM CO LTD
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Patent Information

Application Number
CN202422666775.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-02
Publication Date
2025-09-23
Estimated Expiration
2034-11-02

AI Technical Summary

Technical Problem

The fixed installation of the circulating water cooling system of the existing steel belt tablet press makes cleaning and maintenance difficult, and when the water pressure is too low, the machine needs to be stopped to clean the filter, which affects production efficiency.

Method used

It adopts a detachable integral circulating water cooling system, including an independent water tank, water pump, filter assembly and heat exchanger. The roller movement and parallel filter design enable non-stop cleaning and efficient production.

Benefits of technology

It simplifies cleaning and maintenance operations, improves production efficiency, and avoids product waste caused by downtime for cleaning.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a circulating water cooling system and a steel belt tablet press. The circulating water cooling system comprises a frame body with rollers at the bottom, and a water tank, a water pump, a filtering assembly and a heat exchanger which are arranged on the frame body and connected through a pipeline, the water tank is provided with a water return bin, and the water return bin is communicated with a water return pipe of the spraying pipeline below the steel belt; the water tank is provided with a water filtering bin, and the water filtering bin is communicated with the water pump through a pipeline. The water pump is installed between the water tank and the filtering assembly and used for pumping water in the water tank into the filtering assembly for filtering, and the filtering assembly is connected with the heat exchanger through a pipeline. A traditional fixed installation type structure is changed into an independent split type design, in the working state, the circulating water cooling system is arranged on the ground in an included angle formed by the supporting legs at the crushing end of the steel belt tablet press and the ground, cooling water is sprayed to the back of a steel belt by supplying water to the spraying pipeline, and therefore materials on the steel belt tablet press are cooled, and the service life of the steel belt tablet press is prolonged. And the water flows back into the water tank through the water return pipe.
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Description

Technical Field

[0001] The utility model relates to a circulating water cooling system and a steel belt tablet press, belonging to the technical field of powder processing equipment. Background Art

[0002] The steel belt tablet press is a key piece of equipment in the powder coating production process. It is primarily used to cool and compress molten, high-temperature powder coating into flakes, which are then crushed. The main functional components of the steel belt tablet press include the tableting roller, crushing roller, conveyor cooling steel belt, and a circulating water cooling system, the latter of which is used to cool the flakes on the steel belt.

[0003] Currently, the circulating water cooling system for steel strip tablet presses is generally installed in a fixed position on the equipment. It is usually fixed inside the frame near the tableting roller end or hung externally on the equipment frame. It cannot be moved and cannot be interchanged with other equipment water tanks, heat exchangers, filters, etc. The problem caused by this installation method is that personnel must enter the equipment for regular cleaning, maintenance and repair. Due to the extremely compact interior and limited space, cleaning and maintenance are inconvenient, time-consuming and labor-intensive, and seriously affect production efficiency.

[0004] In addition, the water pressure in the water channel of the current steel belt tablet press is too low. When the filter needs to be cleaned, the machine must be shut down and cannot be cleaned at any time, which reduces production efficiency. Product waste will occur during the shutdown and restart process. Utility Model Content

[0005] The present invention aims to solve the above-mentioned problems and further provides a circulating water cooling system and a steel belt tablet press. The circulating water cooling system and the steel belt tablet press adopt a detachable split structure, which greatly simplifies the operation difficulty of cleaning and maintenance, saves time and labor, and is convenient and efficient.

[0006] In order to solve the above problems, the technical solution adopted by the present utility model is:

[0007] The circulating water cooling system is unique in that it is detachably connected to the steel belt tablet press in an integrated independent structure. Its structure includes a frame with rollers at the bottom, and a water tank, water pump, filter assembly and heat exchanger arranged on the frame and connected by pipes.

[0008] The water tank has a return water tank, which is connected to the return water pipe of the spray pipeline below the steel belt;

[0009] The water tank has a water filter chamber, which is connected to the water pump through a pumping pipeline;

[0010] The water pump is installed between the water tank and the filter assembly to pump water in the water tank into the filter assembly for filtration. The filter assembly is connected to the heat exchanger through a pipeline.

[0011] Furthermore, a filter partition is provided in the water tank, and the water tank is separated by the filter partition to form a return water tank and a filter water tank.

[0012] Furthermore, the filter assembly includes a filter water inlet pipe, two juxtaposed filter branches and a filter water outlet pipe, each of the two filter branches is provided with a filter, and the front and rear ends of the filter are respectively provided with a movable ball valve.

[0013] Furthermore, one end of the heat exchanger is connected to the filtered water outlet pipe, and the other end is connected to the spray pipeline below the steel belt through a cooling water delivery pipeline.

[0014] Furthermore, the heat exchanger has an ice water inlet and an ice water outlet communicating with the ice water.

[0015] Furthermore, a ball valve is provided on the pipeline between the water filter bin and the water pump.

[0016] Furthermore, a tee is arranged on the pipeline between the water pump and the filter assembly, one end of the tee is connected to the pump outlet pipeline of the water pump, the other end is connected to the filter inlet pipe of the heat exchanger, and the third end is connected to the pump inlet pipeline of the water pump via an overflow pipeline and a valve.

[0017] The steel belt tablet press includes a tableting roller end, a crushing roller end, and a conveying cooling steel belt located between the tableting roller end and the crushing roller end. The special feature of the steel belt tablet press is that it also includes a circulating water cooling system that is detachably connected to the steel belt tablet press in an integral independent structure.

[0018] The utility model discloses a circulating water cooling system, which is part of a steel belt tablet press. The traditional fixed installation structure is replaced with an independent split design. When in operation, the circulating water cooling system is arranged on the ground within the angle formed by the crushing end support legs of the steel belt tablet press and the ground. The cooling water is sprayed on the back of the steel belt through the water supply to the spray pipe, thereby cooling the material on the steel belt tablet press. The cooling water then flows back to the water tank through the return pipe. The circulating water cooling system of the utility model can be moved out of the water tank in parallel without disassembling the main body of the steel belt tablet press. The bottom roller design can be moved at will, which improves the convenience and efficiency of the water tank cleaning and maintenance process.

[0019] As another improvement, the filter assembly of the present invention uses two filters installed in parallel, which can operate separately. Normally, one filter is open and the other is closed to ensure the normal operation of the equipment and normal production. When the water pressure of the circulating water cooling system of the steel belt tablet press is too low, it means that there are too many impurities in the filter and it needs to be cleaned. At this time, the ball valves at the front and rear ends of one filter can be closed, and the ball valves at the front and rear ends of the other filter can be opened. Then, the outer cylinder of the filter can be manually removed and the filter element can be replaced. This can achieve the goal of switching the operating pipeline without stopping the machine, and the cleaning work can be done at the same time, which can greatly improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 : Schematic diagram of the structure of the circulating water cooling system of Example 1;

[0021] Figure 2 : Schematic diagram of the filter component structure;

[0022] Figure 3 : Schematic diagram of the steel belt tablet press structure of embodiment 2;

[0023] In the figure, 1. L-shaped frame, 2. Water tank, 21. Filter partition, 2a. Return water tank, 2b. Filter water tank, 3. Water pump, 4. Heat exchanger, 41. Cooling water delivery pipeline, 5. Pump inlet pipeline, 6. Pump outlet pipeline, 71. Filter inlet pipe, 72a. First filter branch, 72b. Second filter branch, 73. Filter outlet pipe, 8. Roller, 9. Return water pipe, 10. Tee pipe, 11. Overflow pipeline, 91. Frame, 92. Crushing roller end, 93. Tabletting roller end, 94. Steel belt. DETAILED DESCRIPTION

[0024] The present invention is described in detail below with reference to the accompanying drawings.

[0025] Example 1

[0026] A circulating water cooling system is detachably mounted on a steel belt sheet press in an integral independent structure for cooling the sheet material on the steel belt. The circulating water cooling system comprises an L-shaped frame 1 and a water tank 2, a water pump 3, a filter assembly, a heat exchanger 4 and various connecting pipes arranged on the L-shaped frame 1; wherein, the bottom of the L-shaped frame 1 is provided with a roller 8, the water tank 2 and the water pump are both arranged on the bottom plate of the L-shaped frame 1, and the filter assembly and the heat exchanger 4 are arranged on the vertical plate at the front end of the L-shaped frame 1. The interior of the water tank 2 is divided into a return water tank 2a and a filtered water tank 2b by a filter partition 21. The return water tank 2a of the water tank 2 is connected to the return water pipe 9 of the spray pipeline arranged under the steel belt to filter the return water; the filtered water tank 2b of the water tank 2 is provided with a water outlet, and is connected to the water pump 3 through the water outlet and the pumping pipe 5. The pumping pipe 5 is provided with a ball valve. The water pump 3 is connected to the filter assembly via the water outlet end and the pumping pipe 6. A tee pipe 10 is arranged on the pipeline between the water pump 3 and the filter assembly. One end of the tee pipe 10 is connected to the pumping pipe 6 of the water pump, and the other end is connected to the filtered water inlet pipe 71 of the heat exchanger 4. The third end is connected to the pumping pipe 5 of the water pump 3 through the overflow pipe 11 and the valve. The filter assembly includes a filter inlet pipe 71 connected to the pump outlet pipe 6, a first filter branch 72a and a second filter branch 72b juxtaposed above and below and connected to the filter inlet pipe 71, and a filter outlet pipe 73 connected to the first filter branch 72a and the second filter branch 72b. Each of the first filter branch 72a and the second filter branch 72b is equipped with a filter, and a loose ball valve is installed at the front and rear ends of the filter. The outlet end of the filter outlet pipe 73 is connected to the heat exchanger 4. The cooling water after heat exchange is finally discharged into the spray pipe below the steel belt through the cooling water delivery pipe 41. The heat exchanger 4 has an ice water inlet and an ice water outlet, respectively, for ice water to enter the heat exchanger 4 for heat exchange.

[0027] Example 2

[0028] The steel belt tablet press includes a frame 91 and a crushing roller end 92, a tableting roller end 93 and a steel belt 94 arranged on the frame 91. A spray pipeline is arranged below the steel belt 94, and the lower end of the steel belt 94 is provided with a circulating water cooling system described in Example 1 near the support leg of the crushing roller end 92.

[0029] The circulating water cooling system is independent of the tablet press equipment and can be used interchangeably with multiple devices of the same type. When maintenance is required, the water tank can be removed from the equipment, making it easier to clean impurities and other foreign matter inside the water tank.

Claims

1. Circulating water cooling system, characterized in that: It is detachably connected to the steel belt tablet press with an integral independent structure; its structure includes a frame with rollers at the bottom, and a water tank, water pump, filter assembly and heat exchanger arranged on the frame and connected by pipelines; The water tank has a return water tank, which is connected to the return water pipe of the spray pipeline below the steel belt; The water tank has a water filter chamber, which is connected to the water pump through a pumping pipeline; The water pump is installed between the water tank and the filter assembly to pump water in the water tank into the filter assembly for filtration. The filter assembly is connected to the heat exchanger through a pipeline.

2. The circulating water cooling system according to claim 1, characterized in that: A filter partition is provided in the water tank, and the water tank is partitioned by the filter partition to form a return water tank and a filter water tank.

3. The circulating water cooling system according to claim 1, characterized in that: The filter assembly includes a filter water inlet pipe, two juxtaposed filter branches and a filter water outlet pipe. Each of the two filter branches is provided with a filter. The front and rear ends of the filter are respectively provided with a movable ball valve.

4. The circulating water cooling system according to claim 1, characterized in that: One end of the heat exchanger is connected to the filtered water outlet pipe, and the other end is connected to the spray pipeline below the steel belt through a cooling water delivery pipeline.

5. The circulating water cooling system according to claim 1, characterized in that: The heat exchanger is provided with an ice water inlet and an ice water outlet which are communicated with the ice water.

6. The circulating water cooling system according to claim 1, characterized in that: A ball valve is arranged on the pipeline between the water filter bin and the water pump.

7. The circulating water cooling system according to claim 1, wherein: A tee is provided on the pipeline between the water pump and the filter assembly. One end of the tee is connected to the pump outlet pipeline of the water pump, the other end is connected to the filter inlet pipe of the heat exchanger, and the third end is connected to the pump inlet pipeline of the water pump through the overflow pipeline and the valve.

8. A steel belt flaking machine comprising a flaking roller end, a crushing roller end, and a conveying and cooling steel belt located between the flaking roller end and the crushing roller end, characterized in that: It also includes a circulating water cooling system as described in any one of claims 1 to 7, which is detachably connected to the steel belt tablet press in an integral independent structure.