Filter screen quick replacement structure

Abstract

The utility model discloses a filter screen quick replacement structure, relates to the technical field of screw extrusion separators, and aims to solve the problems that the existing filter screen replacement mode is often tedious in steps and long in required time, the production efficiency is directly influenced, and the whole set of screen structure is generally required to be replaced, so that the production cost is low. The spiral extrusion separator assembly comprises a spiral extrusion separator and a plurality of sets of fixing frames, and the fixing frames are connected through connecting beams; a plurality of groups of connecting beams are arranged, and the connecting beams are connected through the filter frames; a clamping block for limiting the filter frame is arranged on the fixed frame, a mounting seat for fixing the filter frame is arranged on the connecting beam, and a connector matched with the mounting seat is arranged on the filter frame; the mounting seat corresponds to the clamping block in position; the filter screen is arranged in the filter frame, and through the arrangement of the mounting seat and the clamping block and the matching of the clamping block and the clamping head arranged on the filter frame, the problem that the replacement process is tedious in the prior art is effectively solved, the filter screen can be quickly disassembled and assembled, and the replacement efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of spiral extrusion separators, in particular to a filter screen quick replacement structure. Background Art

[0002] In industrial production, filters are widely used in various separation and filtration equipment to remove solid particles and impurities, ensuring the normal operation of production processes. However, in existing filter replacement systems, filter replacement often requires replacing the entire filter assembly, which not only increases the complexity and workload of replacement, but also leads to high replacement costs. In addition, existing replacement methods are often cumbersome and time-consuming, directly affecting production efficiency.

[0003] More importantly, when the screen becomes damaged or worn during use, current replacement methods typically require replacing the entire screen assembly. Even if only partial damage occurs, the entire assembly must be replaced. This approach is not only time-consuming and labor-intensive, but also wastes resources and significantly increases maintenance and operating costs. Therefore, the existing technology lacks a technical solution for quickly and cost-effectively replacing the filter screen.

[0004] Therefore, the present application provides a filter quick replacement structure to meet the needs. Utility Model Content

[0005] The purpose of this application is to provide a quick filter replacement structure, which aims to solve the problem that the existing filter replacement method is often cumbersome and time-consuming, which directly affects production efficiency, and usually requires the entire screen structure to be replaced, and even if there is only local damage, the entire component needs to be replaced.

[0006] To achieve the above objectives, the present application provides the following technical solutions: a filter screen quick replacement structure, comprising a screw extrusion separator and a fixed frame, the fixed frame being mounted on the screw extrusion separator, the fixed frame being provided in multiple groups and being connected by connecting beams, the fixed frames and the connecting beams being spliced ​​into a cylindrical mounting frame, the cylindrical mounting frame being mounted with a filter frame, and the filter screen being mounted on the filter frame;

[0007] The fixed frame is provided with a clamping block, one side of the filter frame is provided with a clamping block that is clamped with the clamping block, the other side of the filter frame is provided with a connecting head, and the connecting beam is provided with a mounting seat corresponding to the position of the connecting head. The connecting head and the mounting seat are clamped by a limiting component, which realizes the rapid replacement of the filter screen, effectively simplifies the replacement process and reduces the replacement cost.

[0008] Preferably, the clamping block is a cylinder, the connecting block is an arc-shaped block, the connecting block is provided with a slot adapted to the clamping block, the filter frame and the filter screen are provided with threaded holes, the filter frame and the filter screen are connected by bolts, a pad is provided on the filter screen, the pad is used to fill the gap between the filter frame and the filter screen, the connecting beam is provided with a pad, the pad is used to fill the gap between the connecting beam and the filter frame, through the bolt connection method and the use of the pad, not only can the filter screen be firmly fixed, but also the sealing between the filter screen and the filter frame can be ensured, thereby improving the filtration efficiency and reliability of the equipment.

[0009] Preferably, the limit assembly also includes a card joint and a fixed plate, the top surface of the card joint is provided with an installation groove, and sliding grooves connected to the outside are opened on both sides of the inner wall of the installation groove, and the fixed plate slides in the two sets of sliding grooves, and the fixed plate is installed in the installation groove of the card joint through a card spring. A card block is hinged in the sliding groove, and a torsion spring is also provided between the card block and the sliding groove. The card block is located above the fixed plate, and the fixed plate limits the card block. In the natural state, the end of the card block protrudes from the sliding groove to achieve the effect of limiting the connecting head and the mounting seat. The connecting head also includes a pre-tightening assembly, which further stabilizes the position of the filter frame through the cooperation between the above parts to ensure the stability of the filter screen during replacement and use, thereby improving the replacement efficiency of the filter screen.

[0010] Preferably, the unlocking assembly includes a straight rod, which is slidably connected to the installation groove of the card joint. The straight rod drives the card block to rotate. The limit release card joint is also connected to the base plate through a pre-tightening spring, which improves the convenience of operation and the efficiency of replacement, while reducing the operating steps and manpower requirements during the maintenance process.

[0011] Preferably, the pre-tightening assembly also includes a base plate and a pre-tightening spring. The base plate is installed at the bottom of the card joint through the pre-tightening spring, which can also ensure the stability of the filter during operation, prevent loosening or falling off, and improve the reliability and durability of the overall structure.

[0012] Preferably, a locking groove is provided on the top surface of the mounting seat, and a through groove communicating with the outside is provided on the inner wall of the locking groove. Both the locking groove and the through groove are adapted to the connector. The locking groove is used to fix the connector, and the locking groove is convex.

[0013] In summary, the technical effects and advantages of the utility model are:

[0014] The present invention effectively solves the cumbersome and time-consuming replacement process in the prior art by providing a mounting seat and a clamping block in conjunction with the clamping block and clamping joint provided on the filter frame. This rationally designed structure is simple to operate, enabling quick assembly and disassembly of the filter screen, significantly improving replacement efficiency and saving time and costs.

[0015] This utility model optimizes the connection between the filter screen and the filter frame by threaded holes in the filter screen and the filter frame, and adopts a stable fixing structure. This solves the high cost of replacing the entire filter screen due to screen damage in the existing technology. By replacing the damaged filter screen in part, maintenance costs can be significantly reduced and the service life of the equipment can be extended. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is an enlarged schematic diagram of the fixing frame of the present invention;

[0019] Figure 3 This is an enlarged schematic diagram of the connecting beam of the present invention;

[0020] Figure 4 This is an enlarged schematic diagram of the mounting base of the utility model;

[0021] Figure 5 This is an enlarged view of point A of the present utility model;

[0022] Figure 6 This is an enlarged schematic diagram of the filter frame of the present invention;

[0023] Figure 7 This is an exploded view of the filter frame of the present utility model;

[0024] Figure 8 This is a cross-sectional view of the connector of the present invention.

[0025] In the figure: 1. Screw extrusion separator; 2. Fixed frame; 3. Mounting seat; 4. Connecting beam; 5. Clamping block; 6. Pad; 7. Filter frame; 8. Connecting head; 9. Filter screen; 10. Bottom plate; 11. Preload spring; 12. Clamping spring; 13. Fixed plate; 14. Clamping block; 31. Clamping slot; 32. Through slot; 71. Clamping block; 81. Clamping joint; 82. Sliding slot; 91. Pad. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0027] refer to Figure 1-8 The filter screen quick replacement structure shown in the figure includes a spiral extrusion separator 1 and a fixed frame 2, the fixed frame 2 is installed on the spiral extrusion separator 1, the fixed frame 2 is provided with multiple groups, and the fixed frames 2 are connected by connecting beams 4, the fixed frame 2 and the connecting beams 4 are spliced ​​into a cylindrical mounting frame, a filter frame 7 is installed on the cylindrical mounting frame, and the filter screen 9 is installed on the filter frame 7, and the filter frame 7 is used to install the filter screen 9. In order to enable the filter frame 7 to be quickly positioned and installed, a clamping block 5 for limiting the filter frame 7 is also provided on the fixed frame 2. The clamping block 5 is cylindrical, and the clamping block 71 is an arc-shaped block. A slot adapted to the clamping block 5 is provided on the clamping block 71. At the same time, in order to achieve the effect of quickly disassembling and assembling the filter screen 9, threaded holes corresponding to the position sizes are provided on the filter frame 7 and the filter screen 9. The filter frame 7 and the filter screen 9 are connected by bolts. At the same time, in order to fill the gap between the filter frame 7 and the filter screen 9, a pad 91 is provided on the filter screen 9.

[0028] As an implementation method in this embodiment, in order to enable the filter frame 7 to be quickly disassembled, assembled and replaced, a mounting seat 3 for fixing the filter frame 7 is provided on the connecting beam 4, and a connecting head 8 adapted to the mounting seat 3 is provided on the filter frame 7. The connecting head 8 and the mounting seat 3 are clamped together by a limiting component, and in order to fill the gap between the filter frame 7 and the connecting beam 4, a pad 6 is provided on the connecting beam 4.

[0029] As an implementation method in this embodiment, in order to make the disassembly and assembly of the filter frame 7 more convenient and quick, the limiting assembly also includes a card joint 81 and a fixed plate 13. The top surface of the card joint 81 is provided with a mounting groove, and the fixed plate 13 is installed at the inner bottom of the mounting groove of the card joint 81 through a card spring 12. The card joint 81 is also provided with a sliding groove 82 for the fixing plate 13 to slide up and down. A card block 14 is hinged in the sliding groove 82 above the fixing plate 13, and a torsion spring is also provided between the card block 14 and the sliding groove 82. In the natural state, the end of the card block 14 protrudes from the sliding groove 82. At the same time, the fixed plate 13 is used to limit the rotation angle of the card block 14. An unlocking assembly is also provided on the connecting head 8, and the unlocking assembly also includes a straight rod. The straight rod slides in the card joint 81, and the straight rod drives the card block 14 to rotate to achieve the effect of releasing the limit.

[0030] As an implementation method in this embodiment, in order to make the filter frame 7 and the connecting beam 4 fixed more firmly, a pre-tightening component is also provided at the bottom of the connecting head 8, and the base plate 10 in the pre-tightening component is installed at the bottom of the clamping joint 81 through the pre-tightening spring 11; the connecting head 8 is inserted into the mounting seat 3, and the positioning block 14 is limited in the mounting groove of the clamping joint 81 through the mutual cooperation between the torsion spring, the fixing plate and the clamping spring 12, and the cooperation between the pre-tightening spring 11 and the base plate 10 further makes the connection between the filter frame 7 and the connecting beam 4 more firmly.

[0031] As an implementation method in this embodiment, in order to quickly fix the filter frame 7 to the connecting beam 4, a locking groove 31 is provided on the mounting seat 3, and the inner wall of the locking groove 31 is provided with a through groove 32 connected to the outside world. The locking groove 31 and the through groove 32 are both adapted to the connecting head 8. The locking groove 31 is used to fix the connecting head 8, and the locking groove 31 is convex; through the convex design of the locking groove 31, and the mutual cooperation of the locking joint 81 and the locking block 14, the limited installation between the connecting head 8 and the mounting seat 3 is achieved.

[0032] The working principle of the present invention is as follows: when the filter screen 9 of the spiral extrusion separator 1 needs to be replaced, the spiral extrusion separator 1 is first stopped, and then the straight rod is inserted into the mounting groove of the card joint 81 in the connecting head 8. When the straight rod moves downward, it contacts the fixing plate 13 and the blocking block 14 in turn, so that the blocking block 14 rotates into the sliding groove 82, and the blocking spring 12 is compressed. Through the above operation, the mounting seat 3 and the connecting head 8 are disengaged, and then the filter frame 7 is turned outward with the blocking block 5 as the axis to separate the filter frame 7 from the connecting beam 4, and then the blocking block 71 is separated from the blocking block 5, and the filter frame 7 can be removed. Then, the filter frame 7 is separated from the filter screen 9 by rotating the bolts on the filter frame 7. After the filter screen 9 of the filter frame 7 is replaced, the blocking block 71 of the filter frame 7 is aligned with the blocking block 5 to complete the docking. Then the straight rod in the connecting head 8 is taken out, and the limit of the fixing plate 13 and the blocking block 14 is released. The locking block 14 is hinged in the sliding groove 82 on the clamping joint 81 and is turned outward to the locking groove 31 under the action of the torsion spring. The fixed plate 13 arranged below the clamping block 14 is lifted upward under the action of the clamping spring 12, accelerating the speed of the clamping block 14 turning out, realizing the clamping connection between the connector 8 and the mounting seat 3. The clamping joint 81 is moved upward under the action of the preload spring 11 and the bottom plate 10, so that the connector 8 and the mounting seat 3 are fixed more firmly.

[0033] The electromechanical connection involved in the present invention is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, which belongs to common knowledge.

[0034] Components not described in detail herein are prior art.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A filter screen quick replacement structure, comprising a screw extrusion separator (1), a straight rod and a fixing frame (2), wherein the fixing frame (2) is mounted on the screw extrusion separator (1), and is characterized in that: The fixed frames (2) are provided with a plurality of groups, and the fixed frames (2) are connected to each other via connecting beams (4). The fixed frames (2) and the connecting beams (4) are spliced ​​into a cylindrical mounting frame, a filter frame (7) is mounted on the cylindrical mounting frame, and a filter screen (9) is mounted on the filter frame (7); The fixing frame (2) is provided with a clamping block (5), one side of the filter frame (7) is provided with a clamping block (71) clamped with the clamping block (5), the other side of the filter frame (7) is provided with a connecting head (8), and a mounting seat (3) corresponding to the position of the connecting head (8) is provided on the connecting beam (4), and the connecting head (8) and the mounting seat (3) are clamped together via a limiting assembly.

2. The filter screen quick replacement structure according to claim 1, characterized in that: The clamping block (5) is a cylinder, the clamping block (71) is an arc-shaped block, a slot adapted to the clamping block (5) is provided on the clamping block (71), threaded holes are provided on both the filter frame (7) and the filter screen (9), the filter frame (7) and the filter screen (9) are connected by bolts, a pad (91) is provided on the filter screen (9), and the pad (91) is used to fill the gap between the filter frame (7) and the filter screen (9), and a pad (6) is provided on the connecting beam (4), and the pad (6) is used to fill the gap between the connecting beam (4) and the filter frame (7).

3. The filter screen quick replacement structure according to claim 1, characterized in that: The limiting assembly further comprises a card joint (81) and a fixed plate (13), the top surface of the card joint (81) is provided with a mounting groove, and both sides of the inner wall of the mounting groove are provided with sliding grooves (82) connected to the outside, the fixed plate (13) slides in the two groups of sliding grooves (82), the fixed plate (13) is installed in the mounting groove of the card joint (81) through a card spring (12), a card block (14) is hinged in the sliding groove (82), a torsion spring is further provided between the card block (14) and the sliding groove (82), the card block (14) is located above the fixed plate (13), the fixed plate (13) limits the card block (14), and in a natural state, the end of the card block (14) protrudes from the sliding groove (82) to achieve the effect of limiting the connector (8) and the mounting seat (3), and the connector (8) further comprises a pre-tightening assembly.

4. The filter screen quick replacement structure according to claim 3, characterized in that: The straight rod is slidably connected to the installation slot of the clamping joint (81), and the straight rod drives the clamping block (14) to rotate, thereby releasing the limit.

5. The filter screen quick replacement structure according to claim 3, characterized in that: The pre-tightening assembly further comprises a base plate (10) and a pre-tightening spring (11), wherein the base plate (10) is mounted on the bottom of the clamping joint (81) via the pre-tightening spring (11).

6. The filter screen quick replacement structure according to claim 3, characterized in that: The top surface of the mounting seat (3) is provided with a locking groove (31), and the inner wall of the locking groove (31) is provided with a through groove (32) communicating with the outside world. Both the locking groove (31) and the through groove (32) are adapted to the connector (8). The locking groove (31) is used to fix the connector (8), and the locking groove (31) is convex.

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