Hot-pressing non-condensable gas removing device
By designing a hot-pressed non-condensable gas removal device and utilizing the combined structure of a spray device and a removal component, the problem of reduced heat transfer efficiency caused by non-condensable gases during the hot-pressed distillation process was solved, achieving improved gas removal and water droplet purity.
Patent Information
- Application Number
- CN202422652330.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-31
AI Technical Summary
During the hot-pressed distillation process, non-condensable gases adhere to the inner wall of the heat exchanger, resulting in a reduction in the effective heat exchange area and heat transfer efficiency, which affects the heat exchange efficiency.
A hot-pressed non-condensable gas removal device is designed, including a tank body, a spray device and multiple removal components. The spray device is used to spray injection water. The removal components are located below the spray device and include a hollow columnar structure and a device plate. The device plate is connected to the slots and is evenly distributed to enhance the gas removal effect.
It effectively removes non-condensable gases, improves the heat transfer efficiency of steam and the purity of water droplets, and ensures the smooth progress of subsequent processing.
Smart Images

Figure CN223381322U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hot-pressing distillation of water for injection, in particular to a hot-pressing non-condensable gas removal device. Background Art
[0002] Non-condensable gases (NCGs) are primarily those gases below the condensation point that do not form liquids during the steam heat transfer process. They are primarily a mixture of air remaining in the system before equipment startup and impurities generated during the evaporation of injected water during operation. During the hot-pressed distillation process, NGCs adhere to the inner walls of the heat exchanger, reducing the effective heat transfer area of the secondary high-temperature steam. Furthermore, NGCs create thermal resistance between the steam and the pipe walls, reducing heat transfer efficiency and preventing timely heat exchange, thus lowering efficiency.
[0003] Therefore, it is urgent to propose a hot-pressed non-condensable gas removal device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a hot-pressed non-condensable gas removal device, which can remove non-condensable gases and improve work efficiency.
[0005] In order to solve the above technical problems, the utility model provides a hot-pressed non-condensable gas removal device, comprising a tank body, a spray device and a plurality of removal components; the spray device is installed inside the tank body for spraying injection water; the removal components are located below the spray device;
[0006] The removal assembly includes a hollow columnar structure and multiple device plates; the side wall of the hollow columnar structure is provided with multiple slots; one end of the device plate is connected to the inner wall of the slot, and the other end extends toward the center of the hollow columnar structure.
[0007] Furthermore, a predetermined distance is maintained between adjacent device plates.
[0008] Furthermore, the device plates are evenly distributed along the horizontal direction of the hollow columnar structure.
[0009] Furthermore, the device plates are distributed in a stepped manner along the vertical direction of the hollow columnar structure.
[0010] Furthermore, the device plate is an arc-shaped plate.
[0011] Furthermore, the plurality of removal components are evenly distributed in the tank body.
[0012] Furthermore, the tank body is divided into a spraying area and multiple layout areas in sequence along the vertical direction of the injection water flow; the spraying device is located in the spraying area; the removal assembly is located in the layout area; the removal assemblies in adjacent layout areas are staggered so that the injection water passing through the hollow area in the hollow columnar structure can drip onto the device plate in the adjacent layout area.
[0013] Furthermore, the device plate and the slot form a predetermined angle.
[0014] Furthermore, the material of the removal component includes stainless steel.
[0015] Furthermore, the hollow columnar structure and the device plate are integrally formed.
[0016] Through the above technical solution, the utility model has the following beneficial effects:
[0017] The device, which comprises a tank, a spraying device, and multiple removal components, is designed to remove non-condensable gases and improve work efficiency. The spraying device is installed inside the tank to spray injection water, and the removal components are located below the spraying device. The removal components include a hollow columnar structure and multiple mounting plates. The sidewalls of the hollow columnar structure are provided with multiple slots. One end of the mounting plate is connected to the inner wall of the slots, and the other end extends toward the center of the hollow columnar structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic structural diagram of a hot-pressed non-condensable gas removal device in one embodiment of the present invention;
[0019] Figure 2 This is a schematic structural diagram of a hot-pressed non-condensable gas removal device in another embodiment of the present invention;
[0020] Figure 3 This is a schematic diagram of the overall structure of a removal assembly of a hot-pressed non-condensable gas removal device in one embodiment of the present invention;
[0021] Figure 4 A top view of a removal assembly of a hot-pressed non-condensable gas removal device in one embodiment of the present invention;
[0022] Figure 5 It is a front view of a removal component of a hot-pressed non-condensable gas removal device in one embodiment of the present invention.
[0023] In the figure, 1. tank body; 2. spraying device; 3. removed components; 31. hollow columnar structure; 310. hollow area; 32. device plate; 5. slot; 6. spraying area; 7. layout area. DETAILED DESCRIPTION
[0024] The following is a more detailed description of a hot-pressed non-condensable gas removal device according to the present invention, with reference to the accompanying drawings. Preferred embodiments of the present invention are shown. It should be understood that those skilled in the art may modify the present invention as described herein while still achieving the beneficial effects of the present invention. Therefore, the following description should be understood as a general guide for those skilled in the art and not as a limitation of the present invention.
[0025] The following paragraphs describe the present invention in more detail by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are greatly simplified and not to exact scale, and are intended solely to facilitate and clearly illustrate the embodiments of the present invention.
[0026] like Figure 1 As shown, the embodiment of the present invention provides a hot-pressed non-condensable gas removal device, comprising a tank body 1, a spray device 2, and a plurality of removal components 3. Specifically, the spray device 2 is installed inside the tank body 1 for spraying injection water; the removal components 3 are located below the spray device 2.
[0027] In one embodiment, continue to refer to Figure 1 As shown, a plurality of the removal assemblies 3 are evenly distributed in the tank body 1 to ensure uniform treatment of the injection water in the entire tank body 1 .
[0028] In another embodiment, Figure 2 As shown, the tank body 1 is divided into a spraying area 6 and a plurality of arrangement areas 7 in sequence along the vertical direction of the injection water flow; the spray device 2 is located in the spraying area 6; the removal component 3 is located in the arrangement area 7; the removal components 3 in adjacent arrangement areas 7 are staggered, so that the injection water passing through the hollow area 310 in the hollow columnar structure 31 can drip on the device plate 32 in the adjacent arrangement area 7, which can avoid the situation where the injection water is broken into water droplets and falls through the hollow area 310 of the hollow columnar structure 31 without contacting the device plate 32, thereby failing to be broken up to release non-condensable gases. Therefore, the removal effect of non-condensable gases can be improved.
[0029] In this embodiment, if Figure 3-Figure 5 As shown, the removal assembly 3 includes a hollow cylindrical structure 31 and multiple mounting plates 32. Specifically, the sidewalls of the hollow cylindrical structure 31 are provided with multiple slots 5. One end of each mounting plate 32 is connected to the inner wall of the slot 5, and the other end extends toward the center of the hollow cylindrical structure 31. This facilitates contact between the mounting plates 32 during the falling process of water droplets, thereby dispersing non-condensable gases in the water droplets.
[0030] In order to improve the removal efficiency, a predetermined distance is maintained between adjacent device plates 32. Those skilled in the art will appreciate that the predetermined distance can be set according to actual needs.
[0031] As a preferred embodiment, the device plates 32 are evenly distributed along the horizontal direction of the hollow columnar structure 31, which helps to achieve uniform treatment of the injection water.
[0032] As a preferred embodiment, the device plates 32 are distributed in a stepped manner along the vertical direction of the hollow columnar structure 31 , which can increase the gas contact area and further improve the removal efficiency.
[0033] In a specific example, the device plate 32 is a curved plate to better adapt to the curvature of the hollow columnar structure 31 and ensure a close fit between the device plate 32 and the slot 5, thereby enhancing the gas removal effect.
[0034] In this embodiment, the device plate 32 and the slot 5 form a predetermined angle, which helps to optimize the contact effect between the water droplets and the device plate 32, thereby improving the gas removal efficiency.
[0035] As a preferred embodiment, the material of the removal component 3 includes stainless steel. It is known to those skilled in the art that the material of the removal component 3 can be set according to actual needs while achieving the same effect.
[0036] As a preferred embodiment, the hollow columnar structure 31 and the device plate 32 are integrally formed, which can be easily manufactured. For example, in the actual preparation process of removing the component 3, the initial state of the hollow columnar structure 31 can be a flat straight plate. The slot 5 and the device plate 32 are cut out by first using the equipment to perform a U-shaped cut on the straight plate at the position of the slot 5 to be cut. Among them, one end of the device plate 32 is fixedly connected to the inner wall of the slot 5. Since the straight plate needs to be bent and the two ends are fixedly connected to each other to form the hollow columnar structure 31, the other end of the device plate 32 can be bent toward the direction of the straight plate bending (that is, the center of the hollow columnar structure 31).
[0037] In this embodiment, the removal assembly 3 is installed below the spray device 2. When the spray device 2 is activated and sprays injection water, the injection water hits the device plate 32 during its falling process; at this time, the injection water is broken up upon contact, forming multiple water droplets; subsequently, when the water droplets fall again on the device plate 32 of the next layer, they are broken up again, thereby effectively releasing the non-condensable gas carried by the water droplets.
[0038] After this process, the purified water droplets continue to fall under the influence of gravity, ultimately being guided to a designated collection location. Simultaneously, the released non-condensable gases, under the influence of the steam flow, drift in the opposite direction of the water droplet's fall (i.e., upward), where they are collected and processed. This embodiment not only improves the removal efficiency of non-condensable gases, but also enhances the purity of the water droplets, ensuring their subsequent processing or use.
[0039] In summary, the hot-pressed non-condensable gas removal device proposed in this utility model has the following advantages:
[0040] The device, which comprises a tank, a spraying device, and multiple removal components, is designed to remove non-condensable gases and improve work efficiency. The spraying device is installed inside the tank to spray injection water, and the removal components are located below the spraying device. The removal components include a hollow columnar structure and multiple mounting plates. The sidewalls of the hollow columnar structure are provided with multiple slots. One end of the mounting plate is connected to the inner wall of the slots, and the other end extends toward the center of the hollow columnar structure.
[0041] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.
Claims
1. A hot-pressed non-condensable gas removal device, characterized in that: It includes a tank body, a spraying device and a plurality of removal components; the spraying device is installed inside the tank body for spraying injection water; the removal components are located below the spraying device; The removal assembly includes a hollow columnar structure and multiple device plates; the side wall of the hollow columnar structure is provided with multiple slots; one end of the device plate is connected to the inner wall of the slot, and the other end extends toward the center of the hollow columnar structure.
2. The hot-pressed non-condensable gas removal device according to claim 1, wherein: A predetermined distance is maintained between adjacent device boards.
3. The hot-pressed non-condensable gas removal device according to claim 1, wherein: The device plates are evenly distributed along the horizontal direction of the hollow columnar structure.
4. The hot-pressed non-condensable gas removal device according to claim 1, wherein: The device plates are distributed in a stepped manner along the vertical direction of the hollow columnar structure.
5. The hot-pressed non-condensable gas removal device according to claim 1, wherein: The device plate is an arc-shaped plate.
6. The hot-pressed non-condensable gas removal device according to claim 1, wherein: The plurality of removal components are evenly distributed in the tank.
7. The hot-pressed non-condensable gas removal device according to claim 6, wherein: The tank body is divided into a spraying area and multiple layout areas in sequence along the vertical direction of the injection water flow; the spraying device is located in the spraying area; the removal assembly is located in the layout area; the removal assemblies in adjacent layout areas are staggered so that the injection water passing through the hollow area of the hollow columnar structure can drip onto the device plate in the adjacent layout area.
8. The hot-pressed non-condensable gas removal device according to claim 1, wherein: The device plate and the slot form a predetermined angle.
9. The hot-pressed non-condensable gas removal device according to claim 1, wherein: The material of the removal component includes stainless steel.
10. The hot-pressed non-condensable gas removal device according to claim 1, wherein: The hollow columnar structure and the device plate are integrally formed.