Electromagnetic iron remover for ceramic raw materials

By designing an electromagnetic iron remover for ceramic raw materials, the magnetic material and iron are automatically separated by using belt drive and the magnetism of the electromagnet, which solves the problem of inconvenient separation in the existing technology and achieves a fast and convenient separation effect.

CN223381763UActive Publication Date: 2025-09-26HUBEI JINGHUA CERAMICS TECH
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Patent Information

Application Number
CN202422430991.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-26
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

When existing iron removers separate magnetic materials and iron from ceramic raw materials, the subsequent separation process is inconvenient, especially separation from permanent magnets is difficult.

Method used

An electromagnetic iron remover for ceramic raw materials was designed, which adopted a main shaft, main wheel, belt, electromagnet, drive motor and pulley transmission mechanism. The electromagnet was driven by the belt transmission to move, absorb and collect magnetic materials and iron, and automatic separation was achieved by utilizing the magnetic and power-off characteristics of the electromagnet.

Benefits of technology

It achieves fast and convenient separation of magnetic materials and iron without manual operation, thus improving separation efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic raw material processing equipment, and discloses a ceramic raw material electromagnetic deironing machine which comprises a support, the top end of the support is fixedly connected with four first rotating seats, a main shaft, a main wheel, a belt, electromagnets, a driving motor and a belt pulley transmission mechanism are arranged, the four electromagnets are electrified, the driving motor is started, and the first rotating seats are fixedly connected with the belt pulley transmission mechanism. A belt wheel transmission mechanism drives a left main shaft to rotate and a left main wheel to rotate so as to drive a belt to move, when an electromagnet moves to the position over a conveying belt, the electromagnet adsorbs magnetic materials and iron in ceramic raw materials to the outer side of the electromagnet, and when the electromagnet is located over a collecting device, the electromagnet is powered off, and the collecting device is powered off. And due to no magnetic adsorption, the magnetic materials and the iron can fall into the collecting device, and compared with a permanent magnet for removing iron, the device is more convenient and faster to collect the magnetic materials and the iron, and the magnetic materials and the iron do not need to be pulled down from the permanent magnet manually.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic raw material processing equipment, in particular to an electromagnetic iron remover for ceramic raw materials. Background Art

[0002] With the increasing application of ceramics, a growing number of craft, household, and industrial ceramics are being produced, and increasing emphasis is being placed on their inherent quality. Because metals such as iron, lead, and cadmium can severely impact the performance of ceramics, strict removal of these metals from raw materials is essential. Iron, the highest content in raw materials, has the greatest impact on the quality of finished ceramics, making its removal crucial for the quality of finished ceramics.

[0003] Iron remover is a machine used to separate magnetic materials and iron from non-magnetic materials. It is widely used and is an indispensable product in many production links in industry. Some iron removers use permanent magnets to separate magnetic materials and iron from ceramic raw materials. It is inconvenient to separate the magnetic materials and iron from the permanent magnets later. Therefore, an electromagnetic iron remover for ceramic raw materials is proposed to solve the above problem. Utility Model Content

[0004] (1) Technical problems solved

[0005] The purpose of the utility model is to solve the problem that some iron removers use permanent magnets to separate magnetic materials and iron in ceramic raw materials, and it is inconvenient to separate the magnetic materials and iron from the permanent magnets subsequently, and to propose an electromagnetic iron remover for ceramic raw materials.

[0006] (2) Technical solution

[0007] The technical solution of the utility model to solve the above technical problems is as follows:

[0008] An electromagnetic iron remover for ceramic raw materials comprises a bracket, the top end of the bracket is fixedly connected to four first rotating seats, two adjacent first rotating seats on the left and right sides are rotatably connected with a main shaft, the outer sides of the two main shafts are fixedly connected to a main wheel, the bottom end of the bracket is fixedly connected to four second rotating seats, two adjacent second rotating seats on the left and right sides are rotatably connected with a secondary shaft, the outer sides of the two secondary shafts are fixedly connected to a secondary wheel, the two main wheels and the two secondary wheels are connected by a belt, four electromagnets are fixedly connected to the outer side of the belt, and the four electromagnets are equidistantly distributed along the outer side of the belt, the bottom end of the bracket is fixedly connected to a drive motor, the outer side of the drive motor is fixedly connected to a pulley transmission mechanism, and the main shaft on the left is fixedly connected to the inner side of the pulley transmission mechanism.

[0009] On the basis of the above technical solution, the present invention can also be improved as follows.

[0010] Preferably, four connecting seats are fixedly connected to the bottom end of the bracket, and mounting holes are provided on the four connecting seats.

[0011] (3) Beneficial effects

[0012] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0013] The utility model is provided with a main shaft, a main wheel, a belt, an electromagnet, a drive motor and a pulley transmission mechanism. The four electromagnets are energized, the drive motor is started, and the left main shaft is driven to rotate through the pulley transmission mechanism. The left main wheel is rotated, and then the belt is driven to move. When the electromagnet moves to the top of the transmission belt, the electromagnet adsorbs the magnetic material and iron in the ceramic raw material to the outside of the electromagnet. When the electromagnet is located above the collecting device, the electromagnet is powered off. Due to the lack of magnetic adsorption, the magnetic material and iron will fall into the collecting device. Compared with permanent magnet iron removal, this device is more convenient and quick in collecting magnetic materials and iron, and no manpower is required to pull the magnetic material and iron from the permanent magnet. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] In the figure: 1. bracket; 2. first rotating seat; 3. main shaft; 4. main wheel; 5. second rotating seat; 6. secondary shaft; 7. secondary wheel; 8. belt; 9. electromagnet; 10. drive motor; 11. pulley transmission mechanism; 12. connecting seat; 13. mounting hole. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] In the embodiment, Figure 1A ceramic raw material electromagnetic iron remover is provided, comprising a bracket 1, the top of the bracket 1 is fixedly connected with four first rotating seats 2, two adjacent first rotating seats 2 on the left and right sides are rotatably connected with a main shaft 3, the outer sides of the two main shafts 3 are fixedly connected with a main wheel 4, the bottom end of the bracket 1 is fixedly connected with four second rotating seats 5, two adjacent second rotating seats 5 on the left and right sides are rotatably connected with a secondary shaft 6, the outer sides of the two secondary shafts 6 are fixedly connected with a secondary wheel 7, the two main wheels 4 and the two secondary wheels 7 are connected by a belt 8, the outer side of the belt 8 is fixedly connected with four electromagnets 9, the four electromagnets 9 are equidistantly distributed along the outer side of the belt 8, the bottom end of the bracket 1 is fixedly connected with a drive motor 10, the outer side of the drive motor 10 is fixedly connected with a pulley transmission mechanism 11, and the left main shaft 3 is fixedly connected to the inner side of the pulley transmission mechanism 11.

[0018] Through the above settings, first place the device horizontally, and place the conveyor belt with ceramic raw materials vertically below the device, with the conveyor belt located 6 cm below the belt 8. Then place a collecting device below the device, energize the four electromagnets 9, start the drive motor 10, and drive the left main shaft 3 to rotate through the pulley transmission mechanism 11, and the left main wheel 4 to rotate. Since the two main wheels 4 and the two secondary wheels 7 are connected by the belt 8, the belt 8 is driven to move. When the electromagnet 9 moves to the top of the conveyor belt, the electromagnet 9 adsorbs the magnetic material and iron in the ceramic raw materials on the outside of the electromagnet 9. When the electromagnet 9 is located directly above the collecting device, the electromagnet 9 will be powered off. Due to the lack of magnetic adsorption, the magnetic material and iron will fall into the collecting device. It should be noted that a protective shell is provided on the outside of the pulley transmission mechanism 11 to prevent dust from the ceramic raw material from flying into the pulley transmission mechanism 11 and affecting its normal transmission. In addition, four small batteries (not shown in the figure) are provided on the outside of the belt 8 to power four electromagnets 9 respectively. When the electromagnet 9 is located directly above the collecting device, the corresponding small battery cuts off the power to the electromagnet 9. The power supply and power-off operations and when to supply power and when to cut off power are all controlled by the controller.

[0019] Reference Figure 1 , wherein the bottom end of the bracket 1 is fixedly connected with four connecting seats 12, and the four connecting seats 12 are provided with mounting holes 13;

[0020] With the above-mentioned structural arrangement, the four connecting seats 12 can be fixed to the four pillars respectively by installing bolts in the mounting holes 13, so that the position of the entire device is higher than the conveyor belt.

[0021] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0022] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic raw material electromagnetic iron remover, characterized in that: The invention comprises a bracket (1), wherein the top end of the bracket (1) is fixedly connected to four first rotating seats (2), two adjacent first rotating seats (2) on the left and right sides are both rotatably connected to a main shaft (3), the outer sides of the two main shafts (3) are fixedly connected to a main wheel (4), the bottom end of the bracket (1) is fixedly connected to four second rotating seats (5), two adjacent second rotating seats (5) on the left and right sides are both rotatably connected to a secondary shaft (6), the outer sides of the two secondary shafts (6) are both fixedly connected to a secondary wheel (7), the two main wheels (4) and the two secondary wheels (7) are connected by a belt (8), the outer side of the belt (8) is fixedly connected to four electromagnets (9), and the four electromagnets (9) are equidistantly distributed along the outer side of the belt (8), the bottom end of the bracket (1) is fixedly connected to a drive motor (10), the outer side of the drive motor (10) is fixedly connected to a pulley transmission mechanism (11), and the left main shaft (3) is fixedly connected to the inner side of the pulley transmission mechanism (11).

2. The electromagnetic iron remover for ceramic raw materials according to claim 1, characterized in that: Four connecting seats (12) are fixedly connected to the bottom end of the bracket (1), and the four connecting seats (12) are each provided with a mounting hole (13).