Corrosion-resistant coating equipment for box girder
By designing box girder anti-corrosion coating equipment with U-shaped fixing frames and guide wheels, the problem of frequent movement and adjustment of existing equipment during the spraying process is solved, and rapid and efficient spray coverage of box girders is achieved, simplifying the operating process and improving efficiency.
Patent Information
- Application Number
- CN202422585539.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Existing box girder anti-corrosion coating equipment requires frequent movement and adjustment during the spraying process, which makes the operation complicated and inefficient, and makes it difficult to achieve efficient spray coverage of box girders of different widths.
A box girder anti-corrosion coating equipment was designed, which includes a U-shaped fixed frame, a movable spraying module, a linear slide, a telescopic push rod and a guide wheel. By adjusting the horizontal and vertical positions of the spray head and using the guide wheel to fit the box girder, the spraying device can be moved quickly and stably and cover the box girder.
It achieves fast and efficient coverage during the box girder spraying process, simplifies the operation process, and improves the spraying efficiency and coverage effect.
Smart Images

Figure CN223381839U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of box beam processing, in particular to a box beam anti-corrosion coating device. Background Art
[0002] Steel box girder, also known as steel plate box girder, is a commonly used structural form for large-span bridges. It is called a steel box girder because of its box-like appearance. During the production of steel box girders, in order to ensure that its surface has rust-proof and corrosion-resistant effects, it is usually sprayed with paint, so a coating device is required.
[0003] Although the existing box girder anti-corrosion coating equipment can meet the basic needs of spraying box girders, the spraying width that can be covered is often fixed. Therefore, during the process of spraying the box girder, users need to move and adjust the spraying device in a time-consuming and laborious manner to achieve sufficient coverage of the to-be-sprayed areas of box girders of various widths. In the process of moving and adjusting the spraying device, in order to avoid insufficient spraying affecting the spraying effect, the user's operation requirements are high, which is not only very troublesome, but also affects the overall efficiency of the box girder spraying treatment. Utility Model Content
[0004] In view of this, the utility model aims to address the shortcomings of the existing technology and provides a box girder anti-corrosion coating equipment, which can not only meet the basic needs of spraying treatment on the box girder, but also can quickly and conveniently achieve full coverage of the area to be sprayed on the box girder, thereby quickly and efficiently achieving spraying treatment on the box girder.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a box girder anti-corrosion coating equipment, comprising a U-shaped fixed frame capable of spanning the box girder along the width direction, a base is respectively provided at the bottom of the left and right sides of the fixed frame, and a walking wheel is respectively provided at the bottom of the base, a movable spray module is provided at the top of the fixed frame, and a movable guide module is also commonly provided at the left and right side ends of the fixed frame. The movable spray module comprises a U-shaped mounting frame arranged at the top of the fixed frame along the left and right directions, a linear slide is provided at the bottom of the mounting frame along the left and right directions, a telescopic push rod is vertically provided on the slide seat of the linear slide, a mounting seat is provided at the lower end of the output shaft of the telescopic push rod, a vertical rod passing through the top of the fixed frame is provided at the bottom of the mounting seat, a through hole adapted to the vertical rod is provided at the top of the fixed frame, a paint spray head is provided at the bottom of the vertical rod, a valve is provided on the paint spray head, and the paint spray head is connected to the paint supply device through a paint guide hose.
[0006] As a further improvement of the present invention, a guide insert cylinder located at the side end of the telescopic push rod is vertically provided at the bottom of the mounting seat, and a guide insert rod plug-connected to the guide insert cylinder is also provided at the bottom of the slide seat of the linear slide.
[0007] As a further improvement of the present invention, the mobile guide module includes horizontal cylinders respectively arranged at the left and right side ends of the fixed frame, horizontal plates are respectively inserted into the two horizontal cylinders, connecting frames are respectively provided at the free ends of the two horizontal plates, guide wheels are respectively rotatably provided on the two connecting frames, and connecting bearings are also respectively provided at the outer ends of the two connecting frames, and the outer rings of the connecting bearings are connected to the connecting frames. The two side ends of the fixed frame are also respectively provided with adjusting screws which are screwed laterally, and the inner ends of the two adjusting screws are respectively connected to the inner rings of the corresponding connecting bearings.
[0008] As a further improvement of the present invention, a screw handle is provided on each of the two adjusting screws.
[0009] As a further improvement of the present invention, scale lines are respectively provided on the two horizontal plates.
[0010] As a further improvement of the present invention, a wheel brake is further provided on the traveling wheel.
[0011] As a further improvement of the present invention, a reinforcement plate is provided between the fixing frame and the base.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0013] First, after the user has placed the device on the outside of the box beam along the width direction and completed the initial position adjustment, the user can then use the linear slide to make the horizontal position of the paint head match the box beam and complete the adjustment of the horizontal position of the paint head. The telescopic push rod can be used to make the paint head close to the top of the box beam and complete the adjustment of the vertical position of the paint head. After that, the valve can be opened and painting can be started. After that, the paint head can be moved along the width direction of the box beam through the linear slide to complete the painting treatment of the local width area at the top of the box beam. After that, the valve can be temporarily closed and the painting can be suspended. After that, it is only necessary to adjust the position of the paint spraying device relative to the length direction of the box beam to continue spraying the next part of the width area at the top of the box beam until the entire spraying treatment of the top area of the box beam is completed. Only the length direction adjustment needs to be made each time, which is very convenient and efficient.
[0014] Secondly, after the fixing bracket is positioned across the width of the box beam, the two adjustment screws can be rotated relative to the side ends of the fixing bracket to move the cross plate, connecting bracket, and guide wheels toward the box beam, allowing the two guide wheels to respectively contact the outer walls of the left and right sides of the box beam. The two guide wheels can then be aligned with the sides of the box beam, allowing the user to easily and smoothly adjust the position of the device. The adjustment screws can be easily adjusted by turning the handle.
[0015] Thirdly, through the scale lines, the user can conveniently adjust the extension and contraction of the cross plate in the cross tube, thereby conveniently adjusting the position of the guide wheel relative to the box beam.
[0016] Fourthly, after completing one position adjustment of the device, the wheel brake can be used to stop the device from moving, so that the user does not need to take additional measures to limit the device; the reinforcement plate can enhance the connection firmness between the fixing frame and the base. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0018] Figure 1 It is a structural diagram of the utility model;
[0019] Figure 2 This is a structural diagram of the linear slide, telescopic push rod, mounting seat, guide insert, and guide insert;
[0020] Figure 3 This is a structural diagram of the horizontal plate, connecting frame, guide wheel, connecting bearing, and scale line of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the fixing frame, base, reinforcement plate, through hole and transverse cylinder of the present invention.
[0022] In the figure: 1. Fixed frame; 2. Base; 3. Travel wheel; 6. Wheel brake; 8. Reinforcement plate; 41. Mounting frame; 42. Linear slide; 43. Telescopic push rod; 44. Mounting seat; 45. Vertical rod; 46. Through hole; 47. Paint spray head; 48. Valve; 49. Guide plug cylinder; 410. Guide plug rod; 51. Horizontal cylinder; 52. Horizontal plate; 53. Connecting frame; 54. Guide wheel; 55. Connecting bearing; 56. Adjusting screw; 57. Twist handle; 58. Scale line. DETAILED DESCRIPTION
[0023] To better understand the present invention, the following examples further illustrate the present invention. However, the present invention is not limited to the following examples. In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be practiced without one or more of these details.
[0024] like Figure 1As shown, a box girder anti-corrosion coating equipment includes a U-shaped fixed frame 1 that can span the box girder along the width direction, a base 2 is respectively provided at the bottom of the left and right sides of the fixed frame 1, and a walking wheel 3 is respectively provided at the bottom of the base 2. A movable spraying module is provided at the top of the fixed frame 1, and a movable guide module is also commonly provided at the left and right side ends of the fixed frame 1. The movable spraying module includes a U-shaped mounting frame 41 arranged at the top of the fixed frame 1 along the left and right directions, a linear slide 42 is provided at the bottom of the mounting frame 41 along the left and right directions, a telescopic push rod 43 is vertically provided on the slide seat of the linear slide 42, a mounting seat 44 is provided at the lower end of the output shaft of the telescopic push rod 43, a vertical rod 45 passing through the top of the fixed frame 1 is provided at the bottom of the mounting seat 44, a through hole 46 adapted to the vertical rod 45 is provided at the top of the fixed frame 1, a paint spray head 47 is provided at the bottom of the vertical rod 45, a valve 48 is provided on the paint spray head 47, and the paint spray head 47 is connected to the paint supply device through a paint guide hose.
[0025] like Figure 1 As shown, the mobile guide module includes a transverse cylinder 51 respectively provided at the left and right side ends of the fixed frame 1. A transverse plate 52 is respectively inserted into the two transverse cylinders 51. The free ends of the two transverse plates 52 are respectively provided with a connecting frame 53. Guide wheels 54 are rotatably provided on the two connecting frames 53. The outer ends of the two connecting frames 53 are also provided with connecting bearings 55. The outer rings of the connecting bearings 55 are connected to the connecting frames 53. Adjustment screws 56 are also transversely threadedly provided on the two side ends of the fixed frame 1. The inner ends of the two adjusting screws 56 are respectively connected to the inner rings of the corresponding connecting bearings 55. The two adjusting screws 56 are respectively provided with a screw handle 57.
[0026] like Figure 1 As shown, the travel wheel 3 is also provided with a wheel brake 6.
[0027] After the user has placed the device on the outside of the box beam in the width direction and completed the initial position adjustment, the user locks the walking wheel 3 by the wheel brake 6 to stop the movement of the device. Then, the user can use the handle 57 to rotate the two adjusting screws 56 relative to the side ends of the fixing frame 1 to adjust the cross plate 52, the connecting frame 53, and the guide wheel 54 so that the cross plate 52, the connecting frame 53, and the guide wheel 54 move toward the direction close to the box beam, so that the two guide wheels 54 are respectively attached to the outer side walls of the left and right side ends of the box beam. After that, the user can adjust the position of the device conveniently and smoothly by making the two guide wheels 54 fit respectively with the two sides of the box beam.
[0028] Then, the paint spray head 47 can be connected to the paint supply device through the paint guide hose, and then the slide seat of the linear slide 42 can be moved left and right, so that the horizontal position of the paint spray head 47 is adapted to the box beam, and the horizontal position of the paint spray head 47 is adjusted. Then, the output shaft of the telescopic push rod 43 is telescopically adjusted, so that the paint spray head 47 is close to the top of the box beam, and the vertical position of the paint spray head 47 is adjusted, so that the paint spraying range of the paint spray head 47 can cover one side end of the top of the box beam.
[0029] After that, the valve 48 can be opened and painting can be started. Then, the slide seat of the linear slide 42 is moved from left to right, and the paint head 47 is moved along the width direction of the box beam, thereby completing the painting treatment of the local width area on the top of the box beam. After that, the valve 48 can be temporarily closed and the painting can be stopped.
[0030] After that, the locking effect of the wheel brake 6 on the traveling wheel 3 can be released, and the position of the painting device relative to the length direction of the box beam can be adjusted. Then, the width area of the next part of the top of the box beam can be sprayed until the entire spraying process of the top area of the box beam is completed. Each time, only the length direction adjustment needs to be performed, which is very convenient and efficient.
[0031] According to another embodiment of the present invention, Figure 2 As shown, a guide insert 49 is vertically provided at the bottom of the mounting base 44 and located at the side end of the telescopic push rod 43. A guide insert 410 is also provided at the bottom of the slide base of the linear slide 42 and is plugged into the guide insert 49. The vertical guiding effect of the guide insert 49 and the guide insert 410 prevents the telescopic push rod 43 from being easily deformed and damaged by non-vertical forces.
[0032] According to another embodiment of the present invention, Figure 3 As shown, scale lines 58 are also provided on the two transverse plates 52. Through the scale lines 58, the user can easily check the expansion and contraction amount of the transverse plates 52 in the transverse cylinder 51, thereby conveniently adjusting the expansion and contraction amount of the transverse plates 52 in the transverse cylinder 51, and then conveniently adjusting the position of the guide wheel 54 relative to the box beam.
[0033] According to another embodiment of the present invention, Figure 4 As shown, a reinforcement plate 8 is further provided between the fixing frame 1 and the base 2. The reinforcement plate 8 can greatly enhance the connection firmness between the fixing frame 1 and the base 2.
[0034] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A box girder anti-corrosion coating device, comprising a U-shaped fixing frame (1) capable of spanning the box girder in the width direction, characterized in that: The bottoms of the left and right sides of the fixed frame (1) are respectively provided with bases (2), the bottoms of the bases (2) are respectively provided with walking wheels (3), the top of the fixed frame (1) is provided with a movable spraying module, and the left and right side ends of the fixed frame (1) are also jointly provided with a movable guide module, the movable spraying module comprises a U-shaped mounting frame (41) arranged on the top of the fixed frame (1) along the left and right directions, the bottom of the mounting frame (41) is provided with a linear slide (42) along the left and right directions, and the linear slide (42) is provided with a movable guide module. A telescopic push rod (43) is vertically arranged on the slide seat, a mounting seat (44) is arranged at the lower end of the output shaft of the telescopic push rod (43), a vertical rod (45) passing through the top of the fixed frame (1) is arranged at the bottom of the mounting seat (44), a through hole (46) adapted to the vertical rod (45) is arranged at the top of the fixed frame (1), a paint spray head (47) is arranged at the bottom of the vertical rod (45), a valve (48) is arranged on the paint spray head (47), and the paint spray head (47) is connected to the paint supply device through a paint guide hose.
2. The box girder anti-corrosion coating equipment according to claim 1, characterized in that: The bottom of the mounting seat (44) is also vertically provided with a guide plug (49) located at the side end of the telescopic push rod (43), and the bottom of the slide seat of the linear slide (42) is also provided with a guide plug rod (410) plug-connected to the guide plug (49).
3. The box girder anti-corrosion coating equipment according to claim 2, characterized in that: The movable guide module comprises a transverse cylinder (51) respectively arranged at the left and right side ends of the fixed frame (1), a transverse plate (52) is respectively inserted in the two transverse cylinders (51), a connecting frame (53) is respectively provided at the free end of the two transverse plates (52), a guide wheel (54) is respectively rotatably provided on the two connecting frames (53), a connecting bearing (55) is also respectively provided at the outer end of the two connecting frames (53), the outer ring of the connecting bearing (55) is connected to the connecting frame (53), and the two side ends of the fixed frame (1) are also respectively provided with an adjusting screw (56) which is screwed in a transverse direction, and the inner ends of the two adjusting screws (56) are respectively connected to the inner ring of the corresponding connecting bearing (55).
4. The box girder anti-corrosion coating equipment according to claim 3, characterized in that: The two adjusting screw rods (56) are respectively provided with a screw handle (57).
5. The box girder anti-corrosion coating equipment according to claim 4, characterized in that: The two transverse plates (52) are also provided with scale lines (58) respectively.
6. The box girder anti-corrosion coating equipment according to claim 5, characterized in that: The traveling wheel (3) is also provided with a wheel brake (6).
7. The box girder anti-corrosion coating equipment according to claim 6, characterized in that: A reinforcement plate (8) is also provided between the fixing frame (1) and the base (2).