Insulator processing surface cleaning device

Abstract

The utility model discloses an insulator processing surface cleaning device, relates to the insulator production technical field, a cleaning pool body and brush rollers, one side of the cleaning pool body is connected with a motor, the cleaning pool body is internally provided with a transposition mechanism, the transposition mechanism clamps the outer side of an insulator, and the brush rollers are connected with the motor. According to the insulator cleaning device, the cleaning pool body is arranged in the cleaning pool body, the insulator is submerged in the cleaning pool body, then soaking cleaning of the insulator is completed, an inclination mechanism is arranged on one side of the cleaning pool body, the inclination mechanism adjusts the angle of the brush roller according to the diameter of the cleaned insulator, and then the brush roller can brush and clean the surface of the insulator conveniently. And in the cleaning process, the brush roller and the positioning frame are rotated and inclined by pulling the brush roller, so that the convenience of the ceramic column in the cleaning process is controlled according to the angle of the brush roller and the contact force of the ceramic column.

Description

Technical Field

[0001] The utility model relates to the technical field of insulator production, in particular to a device for cleaning the processed surface of an insulator. Background Art

[0002] An insulator is a special type of insulating device, installed between conductors at different potentials, or between a conductor and a grounded structure, capable of withstanding voltage and mechanical stress. There are many different types of insulators, and while their structure and appearance vary significantly, they all consist of two main components: the insulating element and the connecting hardware.

[0003] Currently, existing insulators in the market need to be cleaned during the processing process. Since workers manually wash away the impurities remaining on the surface of the insulators, it is often easy to cause the insulator grooves to be cleaned uncleanly and incompletely, and different positions need to be cleaned repeatedly, which greatly increases labor intensity and low cleaning efficiency. Summary of the Invention

[0004] The purpose of the utility model is to provide an insulator processing surface cleaning device to solve the above-mentioned defects caused by the prior art.

[0005] An insulator processing surface cleaning device includes a cleaning tank body and a brush roller. A motor is connected to one side of the cleaning tank body. A shifting mechanism is provided inside the cleaning tank body. The shifting mechanism clamps the outer side of the insulator so that the insulator sinks into the interior of the cleaning tank body, thereby completing the immersion cleaning of the insulator. A tilting mechanism is provided on one side of the cleaning tank body. The tilting mechanism adjusts the angle of the brush roller according to the diameter of the insulator to be cleaned, thereby facilitating the brush roller to brush and clean the surface of the insulator.

[0006] Preferably, high-pressure water pipes are staggeredly installed on the front and rear sides of the cleaning tank, the inner ports of the high-pressure water pipes are connected to high-pressure nozzles, the high-pressure nozzles are facing the support rollers below, and the outer ports of the high-pressure water pipes are connected to an external pressurized water source.

[0007] Preferably, the left and right sides of the ultrasonic cleaning tank are symmetrically connected with "┌" fixed plates, the middle of the fixed plates is connected with a vertically upward hydraulic cylinder, the piston rod of the hydraulic cylinder is connected with a "┌"-shaped lifting plate, and the lower end of the lifting plate is connected to the side of the cleaning tank.

[0008] Preferably, the support roller is an industrial brush roller.

[0009] Preferably, the electric motor is a submersible waterproof motor.

[0010] Compared with the prior art, the utility model has the following advantages:

[0011] 1. During the cleaning process, by pulling the brush roller, the brush roller and the positioning frame are rotated and tilted, and the angle of the brush roller and the contact strength of the ceramic cylinder are adjusted, thereby controlling the convenience of the ceramic cylinder during the cleaning process, thereby reducing the dead angle of the ceramic insulator during the cleaning process, and adjusting the angle of the brush roller according to the diameter of the porcelain insulator to meet the cleaning needs of porcelain insulators of different diameters.

[0012] 2. By pulling multiple groups of clamps and sliding the clamps on the outside of the transverse guide rod, the spacing between the multiple groups of clamps can be adjusted to different distances, making it easier to clamp and position porcelain insulators of different diameters or lengths. The ring-shaped clamps can be used to clamp insulators of different lengths, thereby improving the cleaning efficiency of different types of porcelain insulators. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0014] Figure 2 This is a schematic diagram of the top view of the cleaning pool body in the utility model.

[0015] Figure 3 It is a side view structural diagram of the cleaning pool body in the utility model.

[0016] Figure 4 This is a schematic diagram of the rotation structure of the positioning frame in the utility model.

[0017] Figure 5 This is a schematic diagram of the front view structure of the cleaning pool in this utility model

[0018] in:

[0019] 1. Cleaning pool body; 2. Motor; 3. Shifting plate; 4. Horizontal guide rod; 5. Shifting mechanism; 6. Clamp; 7. Positioning frame; 8. Brush roller; 9. Tilt mechanism; 10. Flat iron seat; 11. Fastening hole; 12. Side positioning seat; 13. Fastener; 14. Positioning shaft; 15. Drain pipe. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figures 1 to 5As shown, an insulator processing surface cleaning device includes a cleaning tank body 1 and a brush roller 8. A motor 2 is connected to one side of the cleaning tank body 1. A shifting mechanism 5 is provided inside the cleaning tank body 1. The shifting mechanism 5 clamps the outer side of the insulator so that the insulator sinks into the inside of the cleaning tank body 1, thereby completing the immersion cleaning of the insulator. A tilting mechanism 9 is provided on one side of the cleaning tank body 1. The tilting mechanism 9 adjusts the angle of the brush roller 8 according to the diameter of the insulator to be cleaned, thereby facilitating the brush roller 8 to brush and clean the surface of the insulator.

[0022] In this embodiment, the transposition mechanism 5 includes a motor 2, a transposition disk 3, a transverse guide rod 4, a clamp 6, a flat iron seat 10, and a fastening hole 11. The output end of the motor 2 is connected to the transposition disk 3, and the transverse guide rod 4 is distributed in a ring on one side of the transposition disk 3. The transposition disk 3 is welded to the other end of the transverse guide rod 4. The outer side of the transverse guide rod 4 is evenly spaced and penetrated by the clamp 6. One side of the clamp 6 is welded to the flat iron seat 10, and the outer side of the transverse guide rod 4 is evenly spaced with fastening holes 11.

[0023] In this embodiment, the clamp 6 is connected to the transverse guide rod 4 through a flat iron seat 10 provided on the outside, and the bottom end of the clamp 6 is vertically positioned by the contact between the transverse guide rod 4 and the flat iron seat 10.

[0024] In this embodiment, the tilting mechanism 9 includes a positioning frame 7, a brush roller 8, a side positioning seat 12, a fastener 13, and a positioning shaft 14. The outer bearing of the positioning frame 7 is connected to the brush roller 8, and one side of the positioning frame 7 is connected to the positioning shaft 14. Both sides of the positioning shaft 14 are connected to the side positioning seat 12. One side of the side positioning seat 12 is welded to one side of the cleaning pool body 1, and one side of the side positioning seat 12 is connected to the fastener 13. The brush roller 8 contacts the porcelain insulator during the rotation process, thereby satisfying the sufficient contact cleaning of the porcelain insulator.

[0025] In this embodiment, the positioning frame 7 is connected to the outer side of the side positioning seat 12 through a fastener 13 that penetrates the outer side. The fastener 13 is used to position both sides of the positioning frame 7, thereby facilitating adjustment of the angle of the positioning frame 7.

[0026] In this embodiment, a sewage pipe 15 is connected through one side of the cleaning tank body 1 , and the cleaning liquid in the cleaning tank body 1 is discharged through the sewage pipe 15 .

[0027] The insulator surface cleaning device, when used in practice, includes the following tasks:

[0028] Step 1: During use, first place the insulator on the surface of the transverse guide rod 4, then pull the clamp 6 and use the clamp 6 to pull the transverse guide rod 4 laterally, and then clamp the two sides of the insulator with the two sets of clamps 6, and insert the bolt into the inside of the fastening hole 11, so that the bolt locks the flat iron base 10 and the transverse guide rod 4, thereby completing the clamping and positioning of insulators of different sizes;

[0029] Step 2: The operator can use the motor 2 to drive the transposition disk 3 and the transverse guide rod 4 to rotate, thereby adjusting the position of the clamp 6, and then transposing multiple groups of transverse guide rods 4 and multiple groups of clamps 6 to clamp multiple groups of insulators, and then put the cleaning liquid into the interior of the cleaning tank body 1, and then soak the surface of the ceramic insulator with the cleaning liquid to soften the dirt on the surface of the insulator;

[0030] Step 3: The operator pulls the positioning frame 7 so that the positioning shafts 14 provided on both sides of the positioning frame 7 rotate outside the side positioning seat 12, thereby adjusting the angles of the positioning frame 7 and the brush roller 8. The operator inserts the fasteners 13 and uses the fasteners 13 to fasten the positioning frame 7 and the outside of the side positioning seat 12, thereby completing the positioning of both sides of the positioning frame 7 to prevent the brush roller 8 from shaking when in contact with the ceramic insulator.

[0031] Step 4: The brush roller 8 is brought into contact with the surface of the ceramic insulator, and the motor 2 is used to drive the transposition disk 3 and the clamp 6 to rotate so that the ceramic insulator is in contact with the brush roller 8. The ceramic insulator is brushed and cleaned with the brush roller 8. The sewage generated during the brushing process is discharged and replaced by opening the drain pipe 15 on one side.

[0032] Therefore, the embodiments disclosed above are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. An insulator surface cleaning device, characterized by: The invention comprises a cleaning tank body (1) and a brush roller (8), one side of the cleaning tank body (1) is connected to a motor (2), a transposition mechanism (5) is provided inside the cleaning tank body (1), the transposition mechanism (5) clamps the outer side of the insulator so that the insulator sinks inside the cleaning tank body (1), thereby completing the immersion cleaning of the insulator, and a tilting mechanism (9) is provided on one side of the cleaning tank body (1), the tilting mechanism (9) adjusts the angle of the brush roller (8) according to the diameter of the insulator to be cleaned, thereby facilitating the brush roller (8) to scrub and clean the surface of the insulator.

2. The insulator processing surface cleaning device according to claim 1, characterized in that: The transposition mechanism (5) comprises a motor (2), a transposition disk (3), a transverse guide rod (4), a clamp (6), a flat iron seat (10), and a fastening hole (11); the output end of the motor (2) is connected to the transposition disk (3); the transverse guide rod (4) is annularly distributed on one side of the transposition disk (3); the transposition disk (3) is welded to the other end of the transverse guide rod (4); the outer side of the transverse guide rod (4) is connected to the clamp (6) at equal intervals; the flat iron seat (10) is welded to one side of the clamp (6); and the outer side of the transverse guide rod (4) is provided with fastening holes (11) at equal intervals.

3. The insulator surface cleaning device according to claim 2, characterized in that: The clamp (6) is connected to the transverse guide rod (4) via a flat iron seat (10) arranged on the outside.

4. The insulator processing surface cleaning device according to claim 1, characterized in that: The tilting mechanism (9) comprises a positioning frame (7), a brush roller (8), a side positioning seat (12), a fastener (13), and a positioning shaft (14); the outer bearing of the positioning frame (7) is connected to the brush roller (8); one side of the positioning frame (7) is connected through the positioning shaft (14); both sides of the positioning shaft (14) are connected to the side positioning seat (12); one side of the cleaning pool body (1) is welded to one side of the side positioning seat (12); and one side of the side positioning seat (12) is connected through the fastener (13).

5. The insulator processing surface cleaning device according to claim 4, characterized in that: The positioning frame (7) is connected to the outer side of the side positioning seat (12) via a fastener (13) that penetrates the outer side.

6. The insulator processing surface cleaning device according to claim 1, characterized in that: A sewage pipe (15) is connected through one side of the cleaning tank body (1).

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