Ceramic tile bottom surface cleaning system

Abstract

The utility model discloses a ceramic tile bottom face cleaning system which comprises a rack. The conveying device is arranged on the rack, and the conveying device is provided with a plurality of conveying rollers which are arranged at intervals in the left-right direction; the material pressing frames are connected to the rack, pressing rollers are arranged on the material pressing frames, and the multiple material pressing frames are arranged in the left-right direction at intervals; the conveying device is arranged on the machine frame, the cleaning mechanism is arranged on the machine frame and located below the conveying device, the cleaning mechanism is provided with a spray head capable of spraying water upwards, and the spray head is right opposite to the interval area of every two adjacent conveying rollers. The tile bottom slurry on the bottom surface of the tile can be washed and cleaned, especially the concave position of the bottom surface of the tile can be cleaned, and the cleaning effect on the bottom surface of the tile is improved, so that the production quality of the tile is improved.

Description

Technical Field

[0001] The utility model relates to a cleaning device, in particular to a tile bottom surface cleaning system. Background Art

[0002] During the production of ceramic tiles, to prevent the tile blanks from adhering to the kiln rollers and causing nailing, a base mortar is currently applied to the bottom of the tiles. This mortar effectively reduces the adhesion of the tile blanks to the rollers, thereby extending the roller's service life. However, after firing, the base mortar firmly adheres to the bottom of the tile, preventing the tile adhesive or cement mortar from effectively bonding with the tile, resulting in hollowing or falling off during the laying process. Therefore, the base mortar needs to be removed. Currently, the method for removing the base mortar is generally to use a rolling sweeping method, which is prone to uneven sweeping and cannot effectively clean the concave surface of the mold pattern on the bottom of the tile. Therefore, a device that can better clean the bottom of the tile is urgently needed. Utility Model Content

[0003] The purpose of the utility model is to provide a tile bottom surface cleaning system to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.

[0004] The solution of the utility model to solve its technical problems is:

[0005] A tile bottom surface cleaning system comprises: a frame; a conveying device, which is arranged on the frame, and the conveying device has a plurality of conveying rollers arranged at intervals along the left and right directions; a pressing frame, which is connected to the frame, and the pressing frame is provided with pressing rollers, and the pressing frame has a plurality of pressing rollers arranged at intervals along the left and right directions; a cleaning mechanism, which is arranged on the frame and located below the conveying device, and the cleaning mechanism has a nozzle that can spray water upward, and the nozzle is directly facing the interval area between two adjacent conveying rollers.

[0006] This technical solution has at least the following beneficial effects: the tiles to be cleaned are placed on the conveying device, and the conveying rollers on the conveying device convey the tiles in the left and right directions. Since the multiple conveying rollers on the conveying device are arranged at intervals, during transportation, the nozzles in the cleaning mechanism below the tiles spray water upward, and can spray water through between two adjacent spaced conveying rollers to rinse the bottom surfaces of the tiles. The pressure rollers of the multiple pressing racks above the tiles press the tiles downward, so that the tiles remain in contact with the conveying rollers, thereby keeping the conveying rollers conveying the tiles and preventing the tiles from shifting. In this way, a nozzle is arranged below the conveyed tiles to spray water on the bottom surfaces of the tiles, which can rinse and clean the brick bottom slurry on the bottom surfaces of the tiles, especially the concave positions on the bottom surfaces of the tiles, thereby improving the cleaning effect of the bottom surfaces of the tiles, thereby improving the production quality of tiles.

[0007] As a further improvement to the above technical solution, the cleaning mechanism includes a fixing frame and a high-pressure pipe, the fixing frame being connected to the frame, the high-pressure pipe being connected to the fixing frame, the high-pressure pipe extending in the front-to-back direction, and the nozzles being arranged on the high-pressure pipe at intervals in the front-to-back direction. The fixing frame can be used to fix the high-pressure pipe to the frame, and the high-pressure pipe can be connected to an external water source. Water is transported through the high-pressure pipe to the multiple nozzles distributed in the front-to-back direction, and the multiple nozzles spray water evenly onto the bottom surface of the ceramic tile, thereby improving the cleaning effect of the ceramic tile.

[0008] As a further improvement to the above technical solution, each of the plurality of nozzles is provided with a fan-shaped nozzle, and the spraying areas of two adjacent fan-shaped nozzles partially overlap. The nozzle sprays water toward the tiles above through the fan-shaped nozzles. The fan-shaped nozzles can increase the area covered by the water spray, thereby improving the uniformity of the tile washing. In addition, the spraying areas of the fan-shaped nozzles on two adjacent nozzles partially overlap, thereby ensuring that the tiles are fully covered by the water spray and further improving the cleaning effect on the bottom surface of the tiles.

[0009] As a further improvement to the above technical solution, the plurality of nozzles are respectively provided with switch valves. For tiles of different sizes, the switch valves at corresponding positions can be opened or closed, so that a corresponding number of nozzles are selected for water spraying and cleaning according to the tiles of different sizes, thereby saving water.

[0010] As a further improvement to the above technical solution, a water receiving trough is connected to the frame below the high-pressure pipe, and a drain pipe is connected to the bottom of the water receiving trough. The water receiving trough can collect water used to clean the bottom surface of the tiles, thereby facilitating wastewater recycling and reuse. When the wastewater in the water receiving trough is needed, it can be discharged through the drain pipe.

[0011] As a further improvement of the above technical solution, the present invention also includes a recycling mechanism, which includes a water tank, a water pump and a water filter. The water inlet end of the water filter is connected to the drain pipe through a pipeline, the top of the water tank is connected to the water outlet end of the water filter through a pipeline, and the water pump is connected to the bottom of the water tank and the high-pressure pipe through pipelines. The water pump is used to transport the water in the water tank to the high-pressure pipe. The wastewater in the water tank is discharged to the water filter through the drain pipe. After being filtered by the water filter, the wastewater can be reused. The filtered water flows back to the water tank. The water in the water tank is pumped to the high-pressure pipe through the pipeline by the water pump. The high-pressure pipe sprays water to the bottom surface of the ceramic tile through multiple nozzles for washing. In this way, the cleaning water is filtered and recycled, thereby improving water utilization.

[0012] As a further improvement to the above technical solution, a pressure sensor is provided at the water outlet of the water pump. The pressure sensor can detect the water pressure pumped by the water pump to the high-pressure pipe, thereby better controlling the pressure of the tile flushing and ensuring the flushing effect of the tile.

[0013] As a further improvement to the above technical solution, a water baffle is connected to the frame above the material pressing frame, which can block the water flow from the nozzle flushing upwards, better blocking the water flow and returning it to the water receiving trough for recovery.

[0014] As a further improvement to the above technical solution, an upper cover is connected to the frame above the pressing frame, and the water baffle is located inside the upper cover. The upper cover surrounds the water baffle, which can further reduce the dispersion of water blocked by the water baffle to the surrounding area, thereby better protecting the surrounding environment.

[0015] As a further improvement to the above technical solution, the outer periphery of the pressure roller is covered with an elastic layer. When the tiles are conveyed on the conveyor, the elastic layer on the outer side of the pressure roller can better press the tiles downward, and the elastic deformation of the elastic layer itself can avoid excessive compression of the tiles, thereby ensuring stable transportation of the tiles and preventing tile displacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief description of the drawings required for describing the embodiments. Obviously, the drawings described are only part of the embodiments of the present invention, not all of them. Those skilled in the art can also derive other design solutions and drawings based on these drawings without inventive effort.

[0017] Figure 1 It is an overall three-dimensional diagram of the utility model.

[0018] Figure 2 It is a three-dimensional diagram of the cleaning mechanism of the present utility model.

[0019] Figure 3 It is a schematic diagram of a vertical partial cross-section structure of the frame of the utility model at the cleaning mechanism.

[0020] In the accompanying drawings: 1-frame, 2-conveyor roller, 31-pressing frame, 32-pressing roller, 33-elastic layer, 41-sprinkler, 42-fixed frame, 43-high-pressure pipe, 44-water trough, 45-drain pipe, 51-water tank, 52-water pump, 53-water filter, 71-water baffle, 72-upper cover. DETAILED DESCRIPTION

[0021] The following will clearly and completely describe the concept, specific structure and technical effects of the present invention in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention. In addition, all the connection relationships mentioned in the text do not refer to the direct connection of components, but refer to the fact that a better connection structure can be formed by adding or reducing connecting accessories according to the specific implementation situation. The various technical features in the invention can be combined interactively without conflicting with each other.

[0022] Reference Figure 1 A tile bottom surface cleaning system includes: a frame 1; a conveying device, which is arranged on the frame 1, and the conveying device has a plurality of conveying rollers 2 arranged at intervals along the left and right directions. The conveying device can be a roller conveyor, and the roller conveyor has a plurality of conveying rollers 2 that can rotate synchronously, so as to realize the transfer of tiles; a pressing frame 31, which is connected to the frame 1, and the pressing frame 31 is provided with a pressing roller 32, and the pressing frame 31 has a plurality of pressing rollers arranged at intervals along the left and right directions; a cleaning mechanism, which is arranged on the frame 1 and is located below the conveying device, and the cleaning mechanism has a nozzle 41 that can spray water upward, and the nozzle 41 is directly facing the interval area between two adjacent conveying rollers 2.

[0023] When using this tile bottom surface cleaning system, the tiles to be cleaned are placed on the conveying device, and the conveying rollers 2 on the conveying device convey the tiles in the left and right directions. Since the multiple conveying rollers 2 on the conveying device are arranged at intervals, during transportation, the nozzles 41 in the cleaning mechanism located below the tiles spray water upward, which can pass through the space between two adjacent spaced conveying rollers 2 to spray and rinse the bottom surface of the tiles, and the pressure rollers 32 of the multiple pressing racks 31 above the tiles press the tiles downward, so that the tiles remain in contact with the conveying rollers 2, thereby keeping the conveying rollers 2 conveying the tiles and preventing the tiles from shifting. In this way, a nozzle 41 is arranged below the conveyed tiles to spray water on the bottom surface of the tiles, which can rinse and clean the brick bottom slurry on the bottom surface of the tiles, especially the concave position of the bottom surface of the tiles, thereby improving the cleaning effect of the bottom surface of the tiles, thereby improving the quality of tile production.

[0024] The cleaning mechanism is mainly used to spray water to clean the tiles. In this embodiment, Figure 2As shown, the cleaning mechanism includes a fixing frame 42 and a high-pressure pipe 43. The fixing frame 42 is connected to the frame 1, and the high-pressure pipe 43 is connected to the fixing frame 42. The high-pressure pipe 43 extends in the front-to-back direction. Multiple nozzles 41 are arranged on the high-pressure pipe 43 at intervals in the front-to-back direction. The fixing frame 42 can be used to fix the high-pressure pipe 43 to the frame 1. The high-pressure pipe 43 can be connected to an external water source. Water is transported through the high-pressure pipe 43 to the multiple nozzles 41 distributed in the front-to-back direction. The multiple nozzles 41 evenly spray the bottom surface of the ceramic tile, thereby improving the cleaning effect of the ceramic tile.

[0025] The nozzles 41 can be provided with spray holes directly on the top side, through which water is sprayed to clean the tiles. To increase the cleaning range of the tiles, in this embodiment, multiple nozzles 41 are provided with fan-shaped nozzles, and the spray areas of two adjacent fan-shaped nozzles partially overlap. The nozzles 41 spray water upward toward the tiles through the fan-shaped nozzles. The fan-shaped nozzles can increase the area covered by the water spray, thereby improving the uniformity of the tile flushing. In addition, the spray areas of the fan-shaped nozzles on two adjacent nozzles 41 partially overlap, ensuring that the tiles are fully covered by the water spray, further improving the cleaning effect on the bottom surface of the tiles.

[0026] In the above embodiment, a valve can be directly installed on the high-pressure pipe 43. By controlling the opening and closing of the high-pressure pipe 43, the operation of the multiple nozzles 41 can be directly controlled. However, in order to better control the multiple nozzles 41 individually to accommodate tiles of different sizes, in this embodiment, the multiple nozzles 41 are each provided with an on / off valve. For tiles of different sizes, the on / off valves at corresponding positions can be opened or closed, thereby selecting the corresponding number of nozzles 41 for water spraying and cleaning according to the size of the tiles, thereby saving water.

[0027] In some embodiments, a water receiving trough 44 is connected to the frame 1 below the high-pressure pipe 43, and a drain pipe 45 is connected to the bottom of the water receiving trough 44. The water receiving trough 44 can collect water used to clean the bottom surface of the tiles, thereby facilitating wastewater recycling and reuse. When the wastewater in the water receiving trough 44 is needed, it can be discharged from the drain pipe 45.

[0028] The present invention also includes a recycling mechanism, which includes a water tank 51, a water pump 52, and a water filter 53. The water inlet of the water filter 53 is connected to the drain pipe 45 via a pipeline, and the top of the water tank 51 is connected to the water outlet of the water filter 53 via a pipeline. The water pump 52 is connected to the bottom of the water tank 51 and the high-pressure pipe 43 via pipelines. The water pump 52 is used to transport water in the water tank 51 to the high-pressure pipe 43. Wastewater in the water receiving tank 44 is discharged to the water filter 53 through the drain pipe 45. After being filtered by the water filter 53, the wastewater can be reused. The filtered water flows back into the water tank 51. The water in the water tank 51 is pumped by the water pump 52 through a pipeline to the high-pressure pipe 43. The high-pressure pipe 43 sprays water onto the bottom surface of the tiles through multiple nozzles 41 for washing. In this way, the cleaning water is filtered and recycled, thereby improving water utilization efficiency.

[0029] In order to better control the water pressure of the water pump 52, in this embodiment, a pressure sensor is provided at the water outlet of the water pump 52. The pressure sensor can detect the pressure of the water pumped by the water pump 52 to the high-pressure pipe 43, thereby better controlling the pressure of the tile flushing, which is conducive to ensuring the flushing effect of the tile.

[0030] In some embodiments, a water baffle 71 is connected to the frame 1 above the pressing frame 31. The water baffle 71 can be used to block the water flow flushing upward from the nozzle 41, and the water flow can be better blocked and then returned to the water receiving tank 44 for recovery.

[0031] Furthermore, an upper cover 72 is connected to the frame 1 above the pressing frame 31, and the water baffle 71 is located inside the upper cover 72. The upper cover 72 surrounds the water baffle 71, which can further reduce the dispersion of water blocked by the water baffle 71 to the surroundings, thereby better protecting the surrounding environment.

[0032] like Figure 3 As shown, in actual application, multiple cleaning mechanisms can be set along the conveying direction of the conveying device. The tiles are rinsed once each time they pass through a cleaning mechanism, and a water baffle 71 and an upper cover 72 are also correspondingly provided above each cleaning mechanism to prevent the sprayed water from splashing around.

[0033] When conveying tiles, the pressure roller 32 needs to press the tiles tightly against the conveyor roller 2. To prevent damage to the conveyor roller 2 caused by the pressure roller 32 pressing the tiles downward, in this embodiment, the outer periphery of the pressure roller 32 is covered with an elastic layer 33. The elastic layer 33 can be made of rubber or a composite structure of a polymer plastic rod and medium- or high-density sponge. When the tiles are conveyed on the conveyor, the elastic layer 33 on the outer side of the pressure roller 32 can better press the tiles downward, and the elastic deformation of the elastic layer 33 itself can avoid excessive compression of the tiles, thereby ensuring stable transportation of the tiles and preventing tile displacement.

[0034] The above specifically describes the preferred embodiments of the present invention, but the invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A tile bottom surface cleaning system, characterized by: include: Rack (1); A conveying device is arranged on the frame (1), and the conveying device has a plurality of conveying rollers (2) arranged at intervals in the left-right direction; A pressing frame (31) is connected to the frame (1), and a pressing roller (32) is provided on the pressing frame (31). A plurality of pressing frames (31) are arranged at intervals along the left-right direction; A cleaning mechanism is provided on the frame (1) and is located below the conveying device. The cleaning mechanism has a nozzle (41) capable of spraying water upwards. The nozzle (41) is directed towards the interval area between two adjacent conveying rollers (2).

2. A tile bottom surface cleaning system according to claim 1, characterized in that: The cleaning mechanism comprises a fixing frame (42) and a high-pressure pipe (43), wherein the fixing frame (42) is connected to the frame (1), the high-pressure pipe (43) is connected to the fixing frame (42), the high-pressure pipe (43) extends in the front-to-back direction, and a plurality of nozzles (41) are arranged at intervals in the front-to-back direction on the high-pressure pipe (43).

3. A tile bottom surface cleaning system according to claim 2, characterized in that: The plurality of nozzles (41) are respectively provided with fan-shaped nozzles, and the spraying areas of two adjacent fan-shaped nozzles partially overlap with each other.

4. A tile bottom surface cleaning system according to claim 2, characterized in that: The plurality of nozzles (41) are respectively provided with switch valves.

5. The tile bottom surface cleaning system according to claim 2, characterized in that: A water receiving trough (44) is connected to a position below the high-pressure pipe (43) on the frame (1), and a drainage pipe (45) is connected to the bottom side of the water receiving trough (44).

6. The tile bottom surface cleaning system according to claim 5, characterized in that: The utility model further comprises a recovery mechanism, which comprises a water tank (51), a water pump (52) and a water filter (53). The water inlet end of the water filter (53) is connected to the drain pipe (45) through a pipeline, the top of the water tank (51) is connected to the water outlet end of the water filter (53) through a pipeline, and the water pump (52) is connected to the bottom of the water tank (51) and the high-pressure pipe (43) through pipelines. The water pump (52) is used to transport the water in the water tank (51) to the high-pressure pipe (43).

7. A tile bottom surface cleaning system according to claim 6, characterized in that: A pressure sensor is provided at the water outlet end of the water pump (52).

8. The tile bottom surface cleaning system according to claim 1, characterized in that: A water baffle (71) is connected to the frame (1) at a position above the material pressing frame (31).

9. The tile bottom surface cleaning system according to claim 8, characterized in that: An upper cover (72) is connected to the frame (1) at a position above the material pressing frame (31), and the water baffle (71) is located inside the upper cover (72).

10. The tile bottom surface cleaning system according to claim 1, characterized in that: The outer periphery of the pressing roller (32) is covered with an elastic layer (33).

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