Automatic mold cleaning structure for steel mold

By designing a detachable brush assembly and a robot-driven brush structure, the problem of overall replacement of damaged bristles is solved, the bristles can be detachably replaced and efficiently cleaned, and the cost and labor intensity are reduced.

CN223382225UActive Publication Date: 2025-09-26SHANGHAI URBAN CONSTR TUNNEL EQUIP TECH DEV CO LTD
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Patent Information

Application Number
CN202422659339.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-26
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

When the bristles on the existing brush roller are damaged, they need to be replaced as a whole, which causes waste and is inconvenient to clean.

Method used

An automated mold cleaning structure for steel molds is designed. A robot is used to drive a detachable brush assembly. The bristles are detachably connected to a brush roller. The brush is driven by a motor to rotate for cleaning. A connecting layer and a disassembly layer are provided on the brush roller for easy replacement and cleaning.

Benefits of technology

The bristles can be detached and replaced, which reduces loss, lowers costs, improves cleaning efficiency and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223382225U_ABST
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Abstract

The utility model discloses an automatic mold cleaning structure for a steel mold. The automatic mold cleaning structure comprises a base; the robot is arranged on the base; the cleaning assembly comprises a connecting frame, a driving motor and a brush, the connecting frame is detachably connected to the robot, the driving motor is arranged on the connecting frame, the brush is arranged on a driving shaft of the driving motor, the driving motor drives the brush to rotate, the brush comprises a bristle roller and bristles, and the bristle roller is arranged on the connecting frame. The brushing roller is connected to the driving shaft, and the bristles are detachably connected to the brushing roller. Compared with the prior art, the problems that after bristles on an existing brush roller are damaged, the whole brush roller needs to be replaced, waste is caused, and the bristles are inconvenient to clean can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning pipe segment moulds, in particular to an automatic mould cleaning structure for steel moulds. Background Art

[0002] The segment mold is made of mold steel and is a special concrete prefabricated mold for tunnel segment production, consisting of a base plate, four side plates, and two upper covers. During use, the segment mold needs to be cleaned, usually manually or by machine. Prior art, such as Chinese Patent (202320513450.5), discloses a segment mold inner cavity cleaning system, which includes: a robotic arm, wherein the robotic arm base is arranged on one side of the mold; a cleaning device, including: a fixed arm, a drive motor, and a brush roller, wherein the fixed arm is connected to the end of the robotic arm, the drive motor is installed on the fixed arm, and the brush roller is orthogonal to the fixed arm and connected to the output end of the drive motor, wherein the roller brush is made of PA nylon with a hardness of HK95-105, a bristle diameter of 1mm, and 96 holes are staggered in the direction of the roller brush shaft. However, the bristles on the brush roller in the existing cleaning system are fixedly mounted on the roller brush shaft. After some of the bristles are damaged, the brush roller needs to be replaced as a whole, which causes waste and is inconvenient to clean the bristles. Utility Model Content

[0003] The purpose of the utility model is to provide an automatic mold cleaning structure for steel molds in order to solve the problem that after the bristles on the existing brush roller are damaged, the brush roller needs to be replaced as a whole, which causes waste and is inconvenient to clean the bristles.

[0004] In order to achieve the above object, the present invention adopts the following technical solution: a structure for automatic mold cleaning of steel molds, comprising:

[0005] base;

[0006] a robot, the robot being disposed on the base;

[0007] A cleaning component includes a connecting frame, a driving motor and a brush. The connecting frame is detachably connected to the robot. The driving motor is arranged on the connecting frame. The brush is arranged on the driving shaft of the driving motor. The driving motor drives the brush to rotate. The brush includes a brush roller and bristles. The brush roller is connected to the driving shaft. The bristles are detachably connected to the brush roller.

[0008] As a further description of the above technical solution:

[0009] The bristle roller is provided with a connecting layer and a detachable layer, the connecting layer is fixedly connected to the bristle roller, the detachable layer is detachably connected to the connecting layer, the detachable layer is provided with a mounting groove, and the bristles are inserted into the mounting groove.

[0010] As a further description of the above technical solution:

[0011] The disassembly layer is provided with at least two layers, and adjacent disassembly layers are connected by a tearable adhesive layer.

[0012] As a further description of the above technical solution:

[0013] The brush roller is provided with a slot, a plug-in board is provided in the slot, and the bristles are connected to the plug-in board.

[0014] As a further description of the above technical solution:

[0015] The bristle roller is provided with a connecting cloth, the bristles are arranged on the connecting cloth, and the connecting cloth is sleeved on the connecting cloth.

[0016] As a further description of the above technical solution:

[0017] A baffle is provided above the brush and is connected to the connecting frame.

[0018] As a further description of the above technical solution:

[0019] The connecting frame is provided with a circular connecting plate, and the circular connecting plate is detachably connected to the robot via bolts.

[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0021] 1. In the present invention, a robot is provided, which can drive the cleaning component to rotate at multiple angles, thereby facilitating the cleaning component to clean the steel mold; the brush is driven to rotate by a driving motor to achieve automatic cleaning, thereby improving cleaning efficiency and reducing labor intensity.

[0022] 2. In the utility model, the bristles are detachably connected to the brush roller. When part of the bristles on the brush roller are damaged, the damaged bristles can be removed and replaced with new ones, thereby avoiding the need to replace the entire brush, reducing loss and lowering costs; at the same time, the bristles can be removed for easy cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 It is a three-dimensional diagram of a structure for automatic mold cleaning of steel molds.

[0025] Figure 2 The diagram is a structural diagram of a brush used in an automated steel mold cleaning structure.

[0026] Figure 3 This is a schematic structural diagram of a brush used in an automated steel mold cleaning structure according to another embodiment.

[0027] Legend:

[0028] 1. Base; 2. Robot; 3. Connecting frame; 4. Driving motor; 5. Brush; 51. Brush roller; 52. Bristles; 6. Connecting layer; 7. Disassembly layer; 8. Slot; 9. Plug-in board; 10. Baffle; 11. Circular connecting plate. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figure 1-3 The present invention provides a technical solution: a structure for automatically cleaning steel molds, comprising:

[0031] Base 1;

[0032] A robot 2, the robot 2 being arranged on the base 1;

[0033] A cleaning component includes a connecting frame 3, a driving motor 4 and a brush 5. The connecting frame 3 is detachably connected to the robot 2. The driving motor 4 is arranged on the connecting frame 3. The brush 5 is arranged on the driving shaft of the driving motor. The driving motor 4 drives the brush 5 to rotate. The brush 5 includes a brush roller 51 and bristles 52. The brush roller 51 is connected to the driving shaft. The bristles 52 are detachably connected to the brush roller 51.

[0034] In one embodiment, Figure 2 The bristle roller 51 is provided with a connecting layer 6 and a detachable layer 7. The connecting layer is fixedly connected to the bristle roller 51, and the detachable layer is detachably connected to the connecting layer 6. The detachable layer is provided with a mounting groove, and the bristles 52 are inserted into the mounting groove. By tearing off the detachable layer, dirt stuck to the bristles can be removed, making it easier to clean the bristles.

[0035] The disassembly layer 7 is provided with at least two layers, and adjacent disassembly layers 7 are connected by a tearable adhesive layer. The disassembly layer can be three layers, four layers, or five layers, and can be provided according to actual needs.

[0036] In another embodiment, Figure 3 The bristle roller 51 is provided with a slot 8, a plug-in board 9 is provided in the slot 8, and the bristles 52 are connected to the plug-in board 9. A plurality of slots are arranged along the circumference of the bristle roller, and the length direction of the slot is parallel to the axial direction of the bristle roller. When replacing or cleaning the bristles, the plug-in board can be taken out, and the bristles can be replaced or cleaned, which is convenient to operate.

[0037] In another embodiment, the brush roller 51 is provided with a connecting cloth, the bristles 52 are provided on the connecting cloth, and the connecting cloth is sleeved on the connecting cloth. The bristles are connected to the connecting cloth, and the connecting cloth is connected to the brush roller via a zipper, so that the bristles can be easily removed for cleaning.

[0038] A baffle 10 is provided above the brush 5, and the baffle 10 is connected to the connecting frame 3. Both sides of the baffle are provided with downwardly bent bends to prevent dust from rising.

[0039] A circular connecting plate 11 is provided on the connecting frame 3, and the circular connecting plate 11 is detachably connected to the robot 2 by bolts. This makes it easy to install and disassemble the cleaning component.

[0040] Working principle: The base 1 is slidably connected to a track (not shown), so that the robot 2 can be moved to different positions to clean the steel mold. The robot 2 is a multi-axis robotic arm that can achieve multi-angle rotation, which can improve the flexibility of the cleaning component. When cleaning, the drive motor 4 drives the brush 5 to rotate, thereby achieving automatic cleaning of the steel mold. Therefore, the utility model is provided with a robot, and the robot can drive the cleaning component to rotate at multiple angles, thereby facilitating the cleaning component to clean the steel mold; the brush is driven to rotate by the drive motor to achieve automatic cleaning, improve cleaning efficiency, and reduce labor intensity. The bristles are detachably connected to the brush roller. When some of the bristles on the brush roller are damaged, the damaged bristles can be removed and replaced with new ones, thereby avoiding the need to replace the entire brush, reducing losses and reducing costs; at the same time, the bristles can be removed for easy cleaning.

[0041] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A structure for automatic mold cleaning of steel molds, characterized in that: include: base; a robot, the robot being disposed on the base; A cleaning component includes a connecting frame, a driving motor and a brush. The connecting frame is detachably connected to the robot. The driving motor is arranged on the connecting frame. The brush is arranged on the driving shaft of the driving motor. The driving motor drives the brush to rotate. The brush includes a brush roller and bristles. The brush roller is connected to the driving shaft. The bristles are detachably connected to the brush roller.

2. The automatic mold cleaning structure for steel molds according to claim 1 is characterized in that: The bristle roller is provided with a connecting layer and a disassembly layer, the connecting layer is fixedly connected to the bristle roller, the disassembly layer is detachably connected to the connecting layer, the disassembly layer is provided with a mounting groove, and the bristles are inserted into the mounting groove.

3. The automatic mold cleaning structure for steel molds according to claim 2 is characterized in that: The disassembly layer is provided with at least two layers, and adjacent disassembly layers are connected by a tearable adhesive layer.

4. The automatic mold cleaning structure for steel molds according to claim 1 is characterized in that: The brush roller is provided with a slot, a plug-in board is provided in the slot, and the bristles are connected to the plug-in board.

5. The automatic mold cleaning structure for steel molds according to claim 1 is characterized in that: The bristle roller is provided with a connecting cloth, the bristles are arranged on the connecting cloth, and the connecting cloth is sleeved on the connecting cloth.

6. The automatic mold cleaning structure for steel molds according to claim 1, characterized in that: A baffle is provided above the brush and is connected to the connecting frame.

7. The automatic mold cleaning structure for steel molds according to claim 1 is characterized in that: The connecting frame is provided with a circular connecting plate, and the circular connecting plate is detachably connected to the robot via bolts.

Citation Information

Patent Citations

  • Sweeping system for inner cavity of duct piece mold

    CN219404712U