Stretching device of metal wire for metal net processing
By designing a wire stretching device and combining it with components such as a winding wheel, a gear rod, a rotating drum and a filter belt, the problems of complicated and inefficient wire stretching operations were solved, efficient and convenient wire removal and placement and the reuse of lubricants were achieved, reducing costs and environmental pollution.
Patent Information
- Application Number
- CN202422438639.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The wire stretching operation in traditional metal mesh processing is cumbersome, inefficient, and easy to damage the wire.
A wire stretching device for metal mesh processing was designed. It includes components such as a winding wheel, a gear rod, a rotating cylinder, and a servo motor. It can achieve efficient wire stretching and convenient placement. The device uses a filter belt and a brush to separate debris and lubricant. The lubricant is reused using a water pump and a spray cylinder, and the filter belt is cleaned with an air pump.
The operation process is simplified, work efficiency is improved, lubricant usage costs and environmental pollution are reduced, wire damage is reduced, and the convenience of wire removal and winding efficiency are improved.
Smart Images
Figure CN223382285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal mesh processing, in particular to a metal wire stretching device for metal mesh processing. Background Art
[0002] The metal wires of the metal mesh are slender filamentous materials made from metal raw materials (such as steel wire, iron wire, copper wire, etc.) through precise drawing and annealing processes. These metal wires have high strength, good conductivity, toughness and ductility, and are the basic components of woven metal mesh.
[0003] They are woven or welded into a mesh structure with specific specifications and arrangements to form a metal mesh with specific functions, which is widely used in construction, industry, agriculture, transportation, protection and decoration and other fields.
[0004] In the metal mesh processing industry, the stretching and placement of metal wires are important links related to production efficiency and product quality. Traditional methods often have problems such as cumbersome operation and low efficiency, and are prone to damage to the metal wires. Therefore, a metal wire stretching device for metal mesh processing is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art, the present invention provides a stretching device for metal wire used in metal mesh processing.
[0006] The technical solution adopted by the present invention to solve its technical problems is: the utility model describes a stretching device for metal wire used for metal mesh processing, comprising a stretching device body; both ends of the stretching device body are fixedly connected to a support frame; the interior of the support frame is symmetrically rotatably connected to a first rotating cylinder and a second rotating cylinder; a winding wheel is provided on the inner side of the support frame; the inner side of the winding wheel is slidingly connected to a gear rod; the gear rod is slidably connected to the second rotating cylinder and the first rotating cylinder; one end of the gear rod is rotatably connected to a connecting rod; the end of the connecting rod away from the gear rod is fixedly connected to a threaded cover; the threaded cover is threadedly connected to the second rotating cylinder.
[0007] Preferably, the end of the stretching device body is fixedly connected to a water pump; the water outlet end of the water pump is fixedly connected to a water outlet pipe; the water suction end of the water pump is fixedly connected to a water suction pipe; the end of the water suction pipe away from the water pump passes through the stretching device body and is located on the inner side of the stretching device body; the upper end of the stretching device body is fixedly connected to a jet cylinder; the jet cylinder is fixedly connected to the water outlet pipe; the first guide block and the second guide block are symmetrically fixedly connected to the inner side of the stretching device body.
[0008] Preferably, the end of the stretching device body is fixedly connected to a servo motor; the inner side of the stretching device body is symmetrically connected to a first rotating rod and a second rotating rod; the outer sides of the first rotating rod and the second rotating rod are transmission-connected to a filter belt; the inner side of the stretching device body is fixedly connected to the lower end of the filter belt.
[0009] Preferably, a first sprocket is fixedly connected to the outer side of the first rotating rod; a second sprocket is fixedly connected to the outer side of the first rotating cylinder; and the second sprocket is transmission-connected to the outer side of the second rotating cylinder via a chain.
[0010] Preferably, an air pump is fixedly connected to the end of the stretching device body; an air pipe is fixedly connected to the inner side of the stretching device body; the air pump and the air pipe are fixedly connected and the insides thereof are interconnected.
[0011] Preferably, a collection box is slidably connected to the inner side of the lower end of the stretching device body.
[0012] Preferably, a first handle is fixedly connected to the end of the collection box; and a second handle is fixedly connected to the end of the gear rod away from the threaded cover.
[0013] The utility model is beneficial in that:
[0014] 1. The metal wire stretching device for metal mesh processing described in the utility model realizes efficient taking and placing of the metal wire before and after stretching through the coordinated design between the winding wheel and the gear rod, the first rotating cylinder, and the second rotating cylinder. This design not only simplifies the operating process and improves work efficiency, but also makes the taking and placing of the metal wire more convenient and efficient.
[0015] 2. The utility model describes a metal wire stretching device for metal mesh processing, which separates a mixture of debris and impurities from a lubricant through a filter belt, and cleans the filter belt with a brush, thereby reducing the content of metal debris and impurities when the lubricant is reused, thereby reducing the wear of the device caused by metal debris and impurities carried by the lubricant when it is reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional back structure of the present invention;
[0019] Figure 3 This is a schematic diagram of the gear rod structure in the present utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the stretching device body in the present utility model.
[0021] In the figure: 101, stretching device body; 102, support frame; 103, first rotating cylinder; 104, second rotating cylinder; 105, winding wheel; 106, gear rod; 107, connecting rod; 108, threaded cover; 201, water pump; 202, water outlet pipe; 203, water pump; 204, injection cylinder; 205, first guide block; 206, second guide block; 301, servo motor; 302, first rotating rod; 303, second rotating rod; 304, filter belt; 305, brush; 401, first sprocket; 402, second sprocket; 403, chain; 501, air pump; 502, air pipe; 601, collection box; 701, first handle; 702, second handle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] like Figure 1-4As shown, a stretching device for metal wire used for metal mesh processing comprises a stretching device body 101; both ends of the stretching device body 101 are fixedly connected to a support frame 102; the interior of the support frame 102 is symmetrically connected to a first rotating cylinder 103 and a second rotating cylinder 104; a winding wheel 105 is provided on the inner side of the support frame 102; a gear rod 106 is slidably connected to the inner side of the winding wheel 105; the gear rod 106 is slidably connected to the second rotating cylinder 104 and the first rotating cylinder 103; one end of the gear rod 106 is rotatably connected to a connecting rod 107; the end of the connecting rod 107 away from the gear rod 106 is fixedly connected to a threaded cover 108; the threaded cover 108 is threadedly connected to the second rotating cylinder 104; when working, the unstretched metal wire is wound by the winding wheel 105, and then Then, the winding wheel 105 is placed on the inner side of the support frame 102, the gear rod 106 is passed through the first rotating cylinder 103, the second rotating cylinder 104, and the winding wheel 105, and then the threaded cover 108 is rotated so that the threaded cover 108 is threadedly connected to the second rotating cylinder 104. When the other winding wheel 105 has completed stretching and winding the metal wire, the threaded cover 108 is rotated so that the threaded cover 108 and the winding wheel 105 are no longer threadedly connected, and then the gear rod 106 is pulled out to take out the stretched metal wire. In this step, the efficient taking and placing of the metal wire before and after stretching is achieved through the coordination design between the winding wheel 105 and the gear rod 106, the first rotating cylinder 103, and the second rotating cylinder 104. This design not only simplifies the operation process and improves work efficiency, but also makes the taking and placing of the metal wire more convenient and efficient.
[0024] like Figure 1-2 、 Figure 4As shown, the end of the stretching device body 101 is fixedly connected to a water pump 201; the water outlet end of the water pump 201 is fixedly connected to a water outlet pipe 202; the water pumping end of the water pump 201 is fixedly connected to a water pumping pipe 203; the end of the water pumping pipe 203 away from the water pump 201 passes through the stretching device body 101 and is located on the inner side of the stretching device body 101; the upper end of the stretching device body 101 is fixedly connected to a jet cylinder 204; the jet cylinder 204 is fixedly connected to the water outlet pipe 202; the inner side of the stretching device body 101 is symmetrically fixedly connected to a first guide block 205 and a second guide block 206; when working, start The water pump 201 extracts the lubricant from the inner side of the stretching device body 101 through the cooperation between the water pumping end of the water pump 201 and the water pumping pipe 203, and then transports the lubricant to the inner side of the spray cylinder 204 through the cooperation between the water outlet end of the water pump 201 and the water outlet pipe 202. The lubricant is then sprayed on the part where the metal wire is stretched through the spray cylinder 204. At the same time, the dripping lubricant falls on the inner side of the stretching device body 101 and is re-extracted by the water pump 201, so that the lubricant can be reused. In this step, the lubricant can be reused, thereby reducing the amount of lubricant used, reducing the cost of lubricant use, and reducing the environmental pollution caused by the lubricant.
[0025] like Figure 1-2 、 Figure 4 As shown, the end of the stretching device body 101 is fixedly connected to a servo motor 301; the inner side of the stretching device body 101 is symmetrically connected to a first rotating rod 302 and a second rotating rod 303; the outer sides of the first rotating rod 302 and the second rotating rod 303 are connected to a filter belt 304; the inner side of the stretching device body 101 is fixedly connected to the lower end of the filter belt 304; when working, the filter belt 304 separates the debris and impurities and the lubricant mixture when the metal wire is stretched, and at the same time, the servo motor 301 is started to separate the debris and impurities and the lubricant mixture when the metal wire is stretched. The first rotating rod 302 is driven to rotate. When the first rotating rod 302 rotates, the second rotating rod 303 and the filter belt 304 are driven to rotate, thereby moving the debris on the filter belt 304 to the other end, and at the same time, the filter belt 304 is cleaned by the brush 305. In this step, the mixture of debris and impurities and the lubricant is separated by the filter belt 304, and at the same time, the filter belt 304 is cleaned by the brush 305, thereby reducing the content of metal debris and impurities when the lubricant is reused, thereby reducing the wear of the device caused by metal debris and impurities carried by the lubricant when it is reused.
[0026] like Figure 1-2 、 Figure 4As shown, the outer side of the first rotating rod 302 is fixedly connected to the first sprocket 401; the outer side of the first rotating cylinder 103 is fixedly connected to the second sprocket 402; the second sprocket 402 and the outer side of the second rotating cylinder 104 are transmission-connected by a chain 403; during operation, when the first rotating rod 302 rotates, it drives the first sprocket 401 to rotate, and when the first sprocket 401 rotates, it drives the chain 403 to transmit, thereby causing the second sprocket 402 to rotate, and when the second sprocket 402 rotates, it drives the first rotating cylinder 103 to rotate, thereby causing the winding wheel 105 to rotate, thereby winding the metal wire. In this step, the winding wheel 105 is rotated by the first sprocket 401, the second sprocket 402, and the chain 403, thereby improving the efficiency of winding the metal wire.
[0027] like Figure 2 、 Figure 4 As shown, an air pump 501 is fixedly connected to the end of the stretching device body 101; an air pipe 502 is fixedly connected to the inner side of the stretching device body 101; the air pump 501 and the air pipe 502 are fixedly connected and internally communicate with each other; when working, the air pump 501 is started, so that the air pipe 502 blows gas through the holes on the filter belt 304, thereby further cleaning the filter belt 304. In this step, the air is blown through the holes on the filter belt 304 through the air pipe 502, thereby further cleaning the holes on the filter belt 304, thereby reducing the blockage of the holes on the filter belt 304, thereby maintaining the filtering effect of the filter belt 304.
[0028] like Figure 1 、 Figure 4 As shown, a collection box 601 is slidably connected to the inner side of the lower end of the stretching device body 101; when working, the debris and impurities are collected by the collection box 601. In this step, the debris and impurities are collected by the collection box 601, which is convenient for subsequent workers to handle the debris and impurities.
[0029] like Figure 1 、 Figure 4 As shown, the end of the collection box 601 is fixedly connected to a first handle 701; the end of the gear rod 106 away from the threaded cover 108 is fixedly connected to a second handle 702; when working, the collection box 601 is moved by pulling the first handle 701, and the second handle 702 is moved by pulling the second handle 702. In this step, the first handle 701 and the second handle 702 make it more convenient for workers to move the collection box 601 and the gear rod 106.
[0030] Working principle: The unstretched metal wire is wound by the winding wheel 105, and then the winding wheel 105 is placed on the inner side of the support frame 102, and the gear rod 106 is passed through the first rotating cylinder 103, the second rotating cylinder 104, and the winding wheel 105, and then the threaded cover 108 is rotated so that the threaded cover 108 is threadedly connected to the second rotating cylinder 104. When the other winding wheel 105 has finished stretching and winding the metal wire, the threaded cover 108 is rotated so that the threaded cover 108 and the winding wheel 105 are no longer threadedly connected, and then the gear rod 106 is pulled out to take out the stretched metal wire. In this step, the coordination design between the winding wheel 105 and the gear rod 106, the first rotating cylinder 103, and the second rotating cylinder 104 realizes the stretching of the metal wire before and after. Efficient taking and placing. This design not only simplifies the operating process and improves work efficiency, but also makes the taking and placing of the metal wire more convenient and efficient. Start the water pump 201, and through the cooperation between the water pumping end of the water pump 201 and the water pumping pipe 203, the lubricant on the inside of the stretching device body 101 is extracted, and then the lubricant is transported to the inside of the injection cylinder 204 through the cooperation between the water outlet end of the water pump 201 and the water outlet pipe 202. The lubricant is then sprayed on the part where the metal wire is stretched through the injection cylinder 204. At the same time, the dripping lubricant falls on the inside of the stretching device body 101 and is re-extracted by the water pump 201, so that the lubricant can be reused. In this step, the lubricant can be reused, which reduces the amount of lubricant used and reduces the use of lubricant. Cost, while reducing the lubricant pollution to the environment, the filter belt 304 is used to separate the debris and impurities from the lubricant when the metal wire is stretched, and at the same time, the servo motor 301 is started to drive the first rotating rod 302 to rotate. When the first rotating rod 302 rotates, it drives the second rotating rod 303 and the filter belt 304 to rotate, thereby moving the debris on the filter belt 304 to the other end, and at the same time, the filter belt 304 is cleaned by the brush 305. In this step, the filter belt 304 is used to separate the debris and impurities from the lubricant, and at the same time, the filter belt 304 is cleaned by the brush 305, thereby reducing the content of metal debris and impurities when the lubricant is reused, thereby reducing the metal debris and impurities carried by the lubricant when it is reused. Wear is carried out. When the first rotating rod 302 rotates, it drives the first sprocket 401 to rotate. When the first sprocket 401 rotates, it drives the chain 403 to transmit, thereby causing the second sprocket 402 to rotate. When the second sprocket 402 rotates, it drives the first rotating cylinder 103 to rotate, thereby causing the winding wheel 105 to rotate, thereby winding the metal wire. In this step, the winding wheel 105 is rotated by the first sprocket 401, the second sprocket 402, and the chain 403, thereby improving the efficiency of winding the metal wire. The air pump 501 is started, and the air blowing pipe 502 blows air through the holes on the filter belt 304, thereby further cleaning the filter belt 304. In this step, air is blown through the holes on the filter belt 304 through the air blowing pipe 502.The holes on the filter belt 304 are then further cleaned, thereby reducing clogging of the holes on the filter belt 304 and maintaining the filtering effect of the filter belt 304. The debris and impurities are collected in a centralized manner through the collection box 601. In this step, the debris and impurities are collected in a centralized manner through the collection box 601, which facilitates subsequent workers to handle the debris and impurities. The collection box 601 is moved by pulling the first handle 701, and the second handle 702 is moved by pulling the second handle 702. In this step, the first handle 701 and the second handle 702 make it more convenient for workers to move the collection box 601 and the gear rod 106.
[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A stretching device for metal wire used in metal mesh processing, comprising a stretching device body (101); characterized in that: Both ends of the stretching device body (101) are fixedly connected to a support frame (102); the interior of the support frame (102) is symmetrically rotatably connected to a first rotating cylinder (103) and a second rotating cylinder (104); a winding wheel (105) is provided on the inner side of the support frame (102); the inner side of the winding wheel (105) is slidably connected to a gear rod (106); the gear rod (106) is slidably connected to the second rotating cylinder (104) and the first rotating cylinder (103); one end of the gear rod (106) is rotatably connected to a connecting rod (107); the end of the connecting rod (107) away from the gear rod (106) is fixedly connected to a threaded cover (108); the threaded cover (108) is threadedly connected to the second rotating cylinder (104).
2. The metal wire stretching device for metal mesh processing according to claim 1, characterized in that: The end of the stretching device body (101) is fixedly connected to a water pump (201); the water outlet end of the water pump (201) is fixedly connected to a water outlet pipe (202); the water pumping end of the water pump (201) is fixedly connected to a water pumping pipe (203); the end of the water pumping pipe (203) away from the water pump (201) passes through the stretching device body (101) and is located on the inner side of the stretching device body (101); the upper end of the stretching device body (101) is fixedly connected to a jet cylinder (204); the jet cylinder (204) is fixedly connected to the water outlet pipe (202); and the inner side of the stretching device body (101) is symmetrically fixedly connected to a first guide block (205) and a second guide block (206).
3. The metal wire stretching device for metal mesh processing according to claim 1, characterized in that: The end of the stretching device body (101) is fixedly connected to a servo motor (301); the inner side of the stretching device body (101) is symmetrically connected to a first rotating rod (302) and a second rotating rod (303); the outer sides of the first rotating rod (302) and the second rotating rod (303) are transmission-connected to a filter belt (304); the inner side of the stretching device body (101) is fixedly connected to the lower end of the filter belt (304).
4. The metal wire stretching device for metal mesh processing according to claim 3, characterized in that: The outer side of the first rotating rod (302) is fixedly connected to a first sprocket (401); the outer side of the first rotating cylinder (103) is fixedly connected to a second sprocket (402); and the second sprocket (402) and the outer side of the second rotating cylinder (104) are transmission-connected via a chain (403).
5. The metal wire stretching device for metal mesh processing according to claim 1, characterized in that: The end of the stretching device body (101) is fixedly connected to an air pump (501); the inner side of the stretching device body (101) is fixedly connected to an air pipe (502); the air pump (501) and the air pipe (502) are fixedly connected and internally communicate with each other.
6. The metal wire stretching device for metal mesh processing according to claim 1, characterized in that: The inner side of the lower end of the stretching device body (101) is slidably connected to a collecting box (601).
7. The metal wire stretching device for metal mesh processing according to claim 6, characterized in that: A first handle (701) is fixedly connected to the end of the collection box (601); and a second handle (702) is fixedly connected to the end of the gear rod (106) away from the threaded cover (108).