Metal band sawing machine for cutting conductive roller

Abstract

The utility model provides a metal band sawing machine for cutting a conductive roller, which relates to the technical field of metal band sawing machines and comprises a base, a cutting mechanism driven to lift is correspondingly arranged above a water storage port, and two baffles capable of automatically turning over and closing are symmetrically mounted at the bottom end of the water storage port. The water level in the water storage opening reaches a certain scale, the baffle is opened under pressure and then closed, when water flows into the water storage opening, the baffle is opened towards the two sides when the water in the water storage opening reaches a certain depth, the positive magnet at the other end of the baffle is separated from the negative magnet at the upper end, and water pressure in the water storage opening flushes away internal impurities to avoid impurity accumulation. After certain buffering, the elastic rope between the negative magnet and the positive magnet automatically contracts, the baffle is pulled back to reset, the positive magnet and the negative magnet at the upper end are closed again, automatic circulation discharging is formed, and therefore waste does not accumulate on the workbench, metal band saw blades are prevented from being protected by accumulated materials, the waste is prevented from being brought into a tensioning disc, and the working efficiency is improved. Therefore, the service lives of the main equipment and the sawtooth broaching teeth are prolonged.

Description

Technical Field

[0001] The utility model mainly relates to the technical field of metal band sawing machines, in particular to a metal band sawing machine for cutting conductive rollers. Background Art

[0002] Horizontal band saws are mainly used for sawing various metal materials such as alloy structural steel, medium carbon steel, low alloy steel, heat-resistant touch steel SKT, high alloy steel, special alloy steel, stainless steel, bearing steel, acid-resistant steel, straightening steel, etc. Among them, the extended equipment is the metal band saw for conductive roller cutting.

[0003] At present, the pile of materials generated by cutting the conductive roller of the existing metal band saw machine will greatly affect the life of the metal band saw blade. The accumulated metal material can easily be brought into the tensioning disk. Repeatedly doing so will cause the saw teeth of the metal band saw blade to be pulled and broken. For example, patent announcement number CN221910059U proposes a metal band saw machine, which includes a transmission component consisting of a first drive motor and a transmission device, a moving component consisting of a hydraulic device, a supporting assembly component consisting of a fixed frame and a clamping seat, a cutting component consisting of a second drive motor, a band saw disk, a band saw blade and a cooling device, and a unloading component consisting of a unloading table. Although the present application sets a cooling device to cool and lubricate the material being cut, and takes away the waste chips generated during the cutting process, thereby avoiding damage to the band saw blade, prolonging the service life of the band saw blade and reducing costs, with respect to the above-mentioned related technologies, the applicant found that the waste chips washed away by the equipment will gradually accumulate and eventually cause the saw teeth of the metal band saw blade to be pulled and broken. Therefore, it is necessary to propose an improvement measure to solve the above-mentioned technical problems.

[0004] It should be noted that the above content belongs to the technical knowledge scope of the inventor. Since the technical content in this field is vast and too complicated, the above content of this application does not necessarily constitute prior art. Utility Model Content

[0005] The utility model provides a metal band saw for cutting a conductive roller, which is used to solve the technical problems existing in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the technical solution provided by the utility model is: a metal band saw machine for cutting conductive rollers, comprising a base, an inner groove corresponding to the middle part of the top of the base, an operating table corresponding to the top of the inner groove, a water storage port corresponding to the middle part of the operating table, a slidable and pullable water leakage drawer corresponding to the bottom of the water storage port in the inner groove, conductive roller clamping mechanisms corresponding to the two sides of the top of the water storage port, a driven lifting cutting mechanism corresponding to the top of the water storage port, two baffles that can be automatically flipped and closed are symmetrically installed on the bottom end of the water storage port, and the baffles are opened under pressure when the water level in the water storage port reaches a certain scale and then closed.

[0007] Furthermore, the conductive roller clamping mechanism includes multiple electric telescopic rods, which are symmetrically distributed on both sides of the top of the water storage port. Clamping blocks are installed corresponding to the telescopic rod ends on the inner sides of the electric telescopic rods. The conductive roller is clamped synchronously by multiple clamping blocks, and the inner side surface of the clamping block is an arc surface that fits the surface of the conductive roller.

[0008] Furthermore, two groups of supporting hydraulic rods are installed on both sides of the operating table, and the tops of the two groups of hydraulic rods are correspondingly connected to the support frame. The support frame is a U-shaped structure, and blade mounting seats of the same U-shape are provided on both sides of the support frame. The blade mounting seats are installed with blades, and blade guide frames are symmetrically provided at the front end of the support frame. The metal band saw blade is perpendicular to the operating table from the two blade guide frames, and a corresponding cutting groove is opened on the operating table directly below the metal band saw blade.

[0009] Furthermore, water reservoirs are provided on both sides of the top of the base, and a glass plate is provided on the upper end of the water reservoir; nozzles are installed on the inner side of the blade guide frame, and the nozzles on both sides are connected to the water reservoir through pipes respectively, and water pumps are installed on the pipes.

[0010] Furthermore, a recovery port is provided on the rear side of the inner groove of the base, and a plurality of long rollers are installed on the bottom of the inner groove. The leaking drawer is installed in the inner groove through the recovery port, and the bottom support of the leaking drawer is placed on the long rollers. The leaking drawer is located directly below the water storage port.

[0011] Furthermore, the back-to-back sides of the two baffles at the bottom of the water storage port are hingedly installed on both sides of the bottom of the water storage port, and positive magnets are correspondingly provided at both ends of the opposite sides of the two baffles. Negative magnets are provided on both sides of the bottom of the water storage port corresponding to the positive magnets, and the positive magnets and the negative magnets are magnetically attracted to each other; elastic ropes are passed through the positive magnets and the negative magnets, and the two ends of the elastic ropes are correspondingly connected to the baffles and the bottom of the water storage port, and the bottom of the water storage port can be sealed when the two baffles are not opened.

[0012] Furthermore, a plurality of short rollers are rotatably installed at intervals on the top of the water storage port, and a plurality of slots are symmetrically opened on both sides of the top of the water storage port. Both ends of the short rollers are rotatably fitted in the slots on both sides. Beneficial effects

[0013] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:

[0014] 1. The utility model has a reasonable design. When water flows into the water storage port, the water in the water storage port reaches a certain depth, and the baffle opens to both sides, and the positive magnet at the other end of the baffle is separated from the negative magnet at the upper end. The water pressure in the water storage port flushes out the internal impurities to prevent impurities from accumulating. After a certain buffer period, the elastic rope between the negative magnet and the positive magnet automatically contracts, pulling the baffle back to its original position so that the positive magnet and the negative magnet at the upper end are re-closed, forming an automatic cycle discharge, so that the workbench does not accumulate waste, thereby avoiding the pile-up to protect the metal band saw blade, and preventing waste from being brought into the tensioning disk, thereby improving the service life of the main equipment and the saw teeth.

[0015] 2. The utility model has a reasonable design. When the equipment is running, a large amount of water will be generated through the operation of the equipment to reduce the temperature of the parts. At the same time, the contact area between the water in the designed water reservoir and the equipment is increased, so that the water is pumped out into the water storage port and back to the inner tank, and finally enters the dark groove at the bottom, dispersing and absorbing the energy generated by the vibration. When the vibration is transmitted to the water, the water will transmit the vibration energy in all directions. At the same time, during the transmission process, the vibration energy will gradually attenuate, thereby improving the accuracy of the equipment.

[0016] It should be noted that the structures not introduced in the present invention do not involve the design points and improvement directions of the present invention, and are the same as the existing technology or can be implemented by using the existing technology, so they are not described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a metal band saw for cutting conductive rollers of the present invention;

[0018] Figure 2 This is a schematic diagram of a three-dimensional cross-sectional structure of a metal band saw for cutting conductive rollers of the present invention;

[0019] Figure 3 For the utility model Figure 2 Middle A is a schematic diagram of the enlarged structure;

[0020] Figure 4 This is a schematic diagram of the installation structure of the baffle of the utility model;

[0021] Figure 5 For the utility model Figure 4 Middle B is a schematic diagram of the enlarged structure.

[0022] Reference numerals:

[0023] 1. Base; 101. Operating table; 1011. Cutting groove; 2. Water reservoir; 3. Inner groove; 301. Recovery port; 4. Long roller; 5. Leakage drawer; 6. Water reservoir; 7. Notch; 8. Short roller; 9. Bearing; 10. Latch; 11. Baffle; 12. Positive magnet; 13. Negative magnet; 14. Elastic rope; 15. Glass plate; 16. Hydraulic rod; 17. Support frame; 18. Blade guide frame; 19. Blade mounting seat; 20. Electric roller clamping mechanism; 201. Electric telescopic rod; 202. Clamping block. DETAILED DESCRIPTION

[0024] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0027] In this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," "provided with," "provided on," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances. Example

[0028] Refer to the attached Figure 1-5 A metal band saw for cutting a conductive roller in this embodiment includes a base 1, an inner groove 3 is correspondingly opened in the middle of the top of the base 1, an operating table 101 is correspondingly opened on the top of the inner groove 3, a water storage port 6 is correspondingly opened in the middle of the operating table 101, a slidable and pullable water leakage drawer 5 is correspondingly provided below the water storage port 6 in the inner groove 3, a conductive roller clamping mechanism 18 is correspondingly provided on both sides of the top of the water storage port 6, a driven lifting cutting mechanism is correspondingly provided above the water storage port 6, and two baffles 9 that can be automatically flipped and closed are symmetrically installed at the bottom of the water storage port 6. When the water level in the water storage port 6 reaches a certain scale, the baffle 9 is opened by pressure and then closed.

[0029] The conductive roller clamping mechanism 18 includes multiple electric telescopic rods 1801, which are symmetrically distributed on both sides of the top of the water storage port 6. The telescopic rod ends on the inner sides of the electric telescopic rods 1801 are correspondingly installed with clamping blocks 1802. The conductive roller is synchronously clamped by multiple clamping blocks 1802. The inner side surface of the clamping block 1802 is an arc surface that fits the surface of the conductive roller. The conductive roller clamping mechanism 18 is composed of multiple synchronous clamping mechanisms. The synchronous clamping mechanism is controlled and adjusted by a chip, which is an existing technology. This technology is already very mature, so it will not be elaborated on here.

[0030] Two groups of supporting hydraulic rods 14 are installed on both sides of the operating table 101. The tops of the two groups of hydraulic rods 14 are connected to the support frame 15 accordingly. The support frame 15 is a U-shaped structure. Blade mounting seats 17 of the same U-shape are set on both sides of the support frame 15. The blade mounting seats 17 are installed with blades. Blade guide frames 16 are symmetrically set at the front end of the support frame 15. The metal band saw blade passes through the two blade guide frames 16 to make the blade perpendicular to the operating table 101. A cutting groove 1011 is correspondingly opened on the operating table 101 just below the metal band saw blade. The blade mounting seat 17 includes two core parts: a power compartment and a tensioning device. The metal band saw blade installation method is an existing technology. This technology is already very mature, so it will not be elaborated on here.

[0031] Water reservoirs 2 are provided on both sides of the top of the base 1, and a glass plate 13 is provided on the upper end of the water reservoir 2; a nozzle is installed on the inner side of the blade guide frame 16, and the nozzles on both sides are connected to the water reservoir 2 through pipes, and a water pump is installed on the pipes. The metal band saw blade is controlled by a roller on the inner side of the blade guide frame 16 to be perpendicular to the cutting object. A plurality of nozzles are provided at the upper end of the groove of the blade guide frame 16 to keep the blade cleaned at all times to avoid debris adhesion.

[0032] A recycling port 301 is correspondingly opened on the rear side of the inner tank 3 inside the base 1, and a plurality of long rollers 4 are correspondingly installed at the bottom of the inner tank 3. The leakage drawer 5 passes through the recycling port 301 and is installed in the inner tank 3. The bottom support of the leakage drawer 5 is placed on the long rollers 4. The leakage drawer 5 is located directly below the water storage port 6. The leakage drawer 5 slides back and forth on the long rollers 4 to accelerate the filtering effect.

[0033] The two baffles 9 at the bottom of the water storage port 6 are hingedly installed on both sides of the bottom of the water storage port 6 on their backs, and are fixed by bearing seats and pins. Positive magnets 10 are provided at both ends of the opposite sides of the two baffles 9, and negative magnets 11 are provided on both sides of the bottom of the water storage port 6 corresponding to the positive magnets 10. The positive magnets 10 and the negative magnets 11 are magnetically attracted to each other; elastic ropes 12 are passed through the positive magnets 10 and the negative magnets 11, and the two ends of the elastic ropes 12 are connected to the baffles 9 and the bottom of the water storage port 6 respectively. When the two baffles 9 are not opened, the bottom of the water storage port 6 can be sealed accordingly. The baffles 9 are engaged in the groove of the water storage port 6 and are provided with sealing strips to increase the sealing performance.

[0034] A plurality of short rollers 8 are rotatably installed corresponding to the top of the water storage port 6, and a plurality of slots 7 are symmetrically opened on both sides of the top of the water storage port 6. The two ends of the short roller 8 are rotatably fitted into the slots 7 on both sides thereof. When the conductive roller is pushed upward, the short roller 8 will reduce friction, which is convenient for adjusting the length to be cut.

[0035] Working principle:

[0036] When the equipment is running, a large amount of water will be generated by the operation of the equipment to reduce the temperature of the parts. At the same time, the contact area between the water in the designed water reservoir 2 and the equipment is increased, so that the water is pumped out into the water storage port 6 and back to the inner tank 3, and finally enters the dark tank at the bottom, dispersing and absorbing the energy generated by the vibration. When the vibration is transmitted to the water, the water will transmit the vibration energy in all directions. At the same time, during the transmission process, the vibration energy will gradually attenuate, thereby improving the accuracy of the equipment. At the same time, when water flows into the water storage port 6, the water in the water storage port 6 reaches a certain depth, and the baffle 9 is opened to the two sides. The side is opened, and the positive magnet 10 at the other end of the baffle 9 is separated from the negative magnet 11 at the upper end, and the water pressure in the water storage port 6 flushes out the internal impurities to avoid impurity accumulation. After a certain buffer, the elastic rope 12 between the negative magnet 11 and the positive magnet 10 automatically shrinks, and the baffle 9 is pulled back to its original position to reclose the positive magnet 10 and the negative magnet 11 at the upper end, forming an automatic cycle discharge, so as to achieve the goal of no waste accumulation on the workbench, thereby avoiding the pile-up protection of the metal band saw blade, and avoiding the waste from being brought into the tensioning disk, thereby improving the service life of the main equipment and the saw teeth.

[0037] The above embodiments only express a certain implementation method of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent of the present invention shall be based on the attached claims.

Claims

1. A metal band saw for cutting conductive rollers, characterized in that: The utility model comprises a base (1), wherein an inner groove (3) is correspondingly provided at the middle of the top of the base (1), an operating table (101) is correspondingly provided at the top of the inner groove (3), a water storage port (6) is correspondingly provided at the middle of the operating table (101), a slidable and pullable water leakage drawer (5) is correspondingly provided below the water storage port (6) in the inner groove (3), conductive roller clamping mechanisms (18) are correspondingly provided on both sides of the top of the water storage port (6), a driven lifting cutting mechanism is correspondingly provided above the water storage port (6), and two baffles (9) that can be automatically flipped and closed are symmetrically installed at the bottom of the water storage port (6), and when the water level in the water storage port (6) reaches a certain scale, the baffles (9) are opened under pressure and then closed.

2. The metal band saw for cutting a conductive roller according to claim 1, characterized in that: The conductive roller clamping mechanism (18) comprises a plurality of electric telescopic rods (1801), the plurality of electric telescopic rods (1801) being symmetrically distributed on both sides of the top of the water storage port (6), and a clamping block (1802) being correspondingly mounted on the inner telescopic rod ends of the electric telescopic rods (1801), and the conductive roller is clamped synchronously by the plurality of clamping blocks (1802), and the inner side surface of the clamping block (1802) is an arc surface that fits the surface of the conductive roller.

3. The metal band saw for cutting a conductive roller according to claim 1, characterized in that: Two groups of symmetrical hydraulic rods (14) are installed on both sides of the operating table (101), and the tops of the two groups of hydraulic rods (14) are correspondingly connected to the support frame (15). The support frame (15) is a U-shaped structure. Blade mounting seats (17) of the same U-shape are provided on both sides of the support frame (15). Blades are installed on the blade mounting seats (17). Blade guide frames (16) are symmetrically provided at the front end of the support frame (15). The metal band saw blade is perpendicular to the operating table (101) from the two blade guide frames (16). A cutting groove (1011) is correspondingly opened on the operating table (101) directly below the metal band saw blade.

4. The metal band saw for cutting a conductive roller according to claim 1, characterized in that: Water reservoirs (2) are correspondingly provided on both sides of the top of the base (1), and a glass plate (13) is provided on the upper end of the water reservoir (2); nozzles are correspondingly installed on the inner side of the blade guide frame (16), and the nozzles on both sides are respectively connected to the water reservoir (2) through pipes, and water pumps are correspondingly installed on the pipes.

5. The metal band saw for cutting a conductive roller according to claim 1, characterized in that: A recycling port (301) is correspondingly provided on the rear side of the inner groove (3) inside the base (1), and a plurality of long rollers (4) are correspondingly installed at the bottom of the inner groove (3). The leaking drawer (5) passes through the recycling port (301) and is installed in the inner groove (3). The bottom support of the leaking drawer (5) is placed on the long rollers (4), and the leaking drawer (5) is located directly below the water storage port (6).

6. The metal band saw for cutting a conductive roller according to claim 1, characterized in that: The two baffles (9) at the bottom of the water storage port (6) are hingedly mounted on both sides of the bottom of the water storage port (6) at their opposite ends. Positive magnets (10) are provided at both ends of the opposite sides of the two baffles (9). Negative magnets (11) are provided on both sides of the bottom of the water storage port (6) corresponding to the positive magnets (10). The positive magnets (10) and the negative magnets (11) are magnetically attracted to each other. Elastic ropes (12) are passed through the positive magnets (10) and the negative magnets (11). The two ends of the elastic ropes (12) are connected to the baffles (9) and the bottom of the water storage port (6) respectively. When the two baffles (9) are not opened, the bottom of the water storage port (6) can be sealed accordingly.

7. The metal band saw for cutting a conductive roller according to claim 1, characterized in that: A plurality of short rollers (8) distributed at intervals are rotatably mounted on the top of the water storage port (6), and a plurality of slots (7) are symmetrically opened on both sides of the top of the water storage port (6). Both ends of the short rollers (8) are rotatably fitted in the slots (7) on both sides.

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