Heavy-load wedge-shaped supporting mechanism

Abstract

The utility model relates to the technical field of press fitting, in particular to a heavy-load wedge-shaped supporting mechanism which comprises a rack, a supporting rod used for fixing a shaft and a first telescopic mechanism used for jacking the supporting rod are arranged on the rack, and a wedge-shaped groove is formed in the supporting rod; a second telescopic mechanism is arranged on the machine frame in the direction perpendicular to the jacking direction of the first telescopic mechanism to the supporting rod, a bearing rod is connected to the second telescopic mechanism, a wedge-shaped face is arranged on the bearing rod, and the wedge-shaped face of the bearing rod is matched with the wedge-shaped groove of the supporting rod in an inserted mode. The second telescopic mechanism pushes the bearing rod, so that the wedge-shaped surface on the bearing rod is matched with the wedge-shaped groove in the supporting rod in an inserting manner, and the wedge-shaped surface is arranged, so that the acting force can be more uniformly dispersed when the bearing rod is pressed, and the bearing capacity of the supporting rod on a shaft piece and a shaft sleeve in the press fitting process is improved; therefore, the shaft piece and the shaft sleeve are efficiently and stably supported.

Description

Technical Field

[0001] The present application relates to the field of press-fitting technology, and in particular to a heavy-load wedge-shaped support mechanism. Background Art

[0002] During the press-fitting process, for example, when the sleeve and the shaft are in interference fit, a large force needs to be applied to the sleeve so that the sleeve is pressed onto the corresponding shaft, thereby achieving press-fitting of the sleeve and the shaft.

[0003] In the prior art, a support mechanism is used to support the press-fitting process of the shaft sleeve and the shaft member. The support structure includes a support rod for fixing the shaft member. The bottom end of the shaft member is embedded in the top end of the support rod, and the shaft member is threadedly connected to the support rod by bolts. Before press-fitting, the staff first fixes the shaft member on the support rod, and then clamps the sleeve on the outer wall of the shaft member. The pressing head is used to apply a pressing force to the sleeve so that the sleeve forms an interference fit with the shaft member.

[0004] Since the press-fitting process requires applying a large force to the sleeve, the method of using only support rods to support the press-fitting has insufficient load-bearing capacity, and the support rods may break or be damaged. There is room for improvement. Utility Model Content

[0005] In order to improve the supporting force of the support rod during the press-fitting process, the present application provides a heavy-load wedge-shaped support mechanism.

[0006] This application provides a heavy-duty wedge-shaped support mechanism, which adopts the following technical solutions:

[0007] A heavy-loaded wedge-shaped support mechanism includes a frame, a support rod for fixing an axis member and a first telescopic mechanism for pressing the support rod, a wedge-shaped groove is provided on the support rod, a second telescopic mechanism is provided on the frame perpendicular to the pressing direction of the support rod by the first telescopic mechanism, the second telescopic mechanism is connected to a load-bearing rod, the load-bearing rod is provided with a wedge-shaped surface, and the wedge-shaped surface of the load-bearing rod forms a plug-in fit with the wedge-shaped groove of the support rod.

[0008] By adopting the above technical solution, the first telescopic mechanism presses the support rod, and the second telescopic mechanism pushes the load-bearing rod, so that the wedge surface on the load-bearing rod and the wedge groove on the support rod form a plug-in fit. The setting of the wedge surface enables the load-bearing rod to disperse the force more evenly when it is under pressure, thereby increasing the load-bearing capacity of the support rod on the shaft and the sleeve during the press-fitting process, thereby achieving efficient and stable support for the shaft and the sleeve.

[0009] Preferably, the first telescopic mechanism includes a first cylinder and a first connecting member, the piston rod of the first cylinder is connected to the first connecting member, and one end of the first connecting member away from the first cylinder is connected to the support rod.

[0010] By adopting the above technical solution, one end of the first connecting member is connected to the piston rod of the first cylinder, and the other end is connected to the support rod, thereby realizing the connection between the first cylinder and the support rod. Then, the staff can operate the lifting and lowering of the support rod by controlling the first cylinder. At the same time, this design can initially play a supporting role for the support rod.

[0011] Preferably, the second telescopic mechanism includes a second cylinder and a second connecting member, the piston rod of the second cylinder is connected to the second connecting member, and the end of the second connecting member away from the second cylinder is connected to the end of the bearing rod away from the support rod.

[0012] By adopting the above technical solution, one end of the second connecting member is connected to the piston rod of the second cylinder, and the other end is connected to the load-bearing rod, thereby realizing the connection between the second cylinder and the load-bearing rod. The staff can operate the extension and retraction of the load-bearing rod by controlling the second cylinder, and then accurately control the plug-in fit of the wedge surface on the load-bearing rod and the wedge groove on the support rod, thereby increasing the load-bearing capacity of the support rod on the shaft and the sleeve during the pressing process.

[0013] Preferably, the support rod is plugged into a bearing block, which is fixedly connected to the frame. A first limiting hole is provided on the bearing block along the direction in which the first telescopic mechanism presses the support rod, and a second limiting hole is provided on the bearing block perpendicular to the direction in which the first telescopic mechanism presses the support rod. The first limiting hole is connected to the second limiting hole, and the support rod is plugged into the first limiting hole, and the bearing rod is plugged into the second limiting hole.

[0014] By adopting the above technical solution, through the setting of the first limiting hole and the second limiting hole on the bearing block, accurate limiting of the support rod and the bearing rod is achieved, ensuring the stability and accuracy of the support rod and the bearing rod during operation.

[0015] Preferably, a first abutting surface is provided on a side of the second limiting hole close to the first cylinder, and the first abutting surface forms an abutting fit with a side of the bearing rod facing away from the wedge-shaped surface.

[0016] By adopting the above technical solution and utilizing the arrangement of the first abutting surface on the second limiting hole, the first abutting surface can provide a firm support for the load-bearing rod, thereby improving the stability of the load-bearing rod during operation.

[0017] Preferably, a second abutting surface is provided on a side of the second limiting hole away from the first cylinder, and the second abutting surface forms an abutting fit with a side of the bearing rod away from the wedge-shaped surface.

[0018] By adopting the above technical solution and utilizing the setting of the second abutting surface on the second limiting hole, the second abutting surface and the first abutting surface jointly provide a firm support for the bearing rod, further improving the stability of the bearing rod during operation.

[0019] Preferably, a trapezoidal surface is provided on the bearing rod, and the trapezoidal surface forms a snap fit with the inner wall of the second limiting hole.

[0020] By adopting the above technical solution, the trapezoidal surface is used to form a snap fit with the inner wall of the second limiting hole, thereby enhancing the supporting strength between the bearing rod and the second limiting hole, thereby improving the stability and durability of the bearing rod and the bearing block.

[0021] Preferably, a first hand-held concave surface for facilitating installation and removal of the support rod is provided on the end of the first connecting member away from the first cylinder, and a second hand-held concave surface for facilitating installation and removal of the first connecting member is provided on the piston rod of the first cylinder.

[0022] By adopting the above technical solution, the setting of the first hand-held concave surface makes it convenient for the staff to support the first connecting piece with their hands and maintain its stability when assembling and disassembling the support rod; the setting of the second hand-held concave surface makes it convenient for the staff to support the first cylinder with their hands and maintain its stability when assembling and disassembling the first connecting piece, thereby improving work efficiency and safety.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. The first telescopic mechanism presses the support rod, and the second telescopic mechanism pushes the load-bearing rod, so that the wedge-shaped surface on the load-bearing rod and the wedge-shaped groove on the support rod form a plug-in fit. The setting of the wedge-shaped surface enables the load-bearing rod to distribute the force more evenly when under pressure, thereby increasing the load-bearing capacity of the support rod on the shaft and sleeve during the press-fitting process, thereby achieving efficient and stable support for the shaft and sleeve;

[0025] 2. By adopting the above technical solution, the first limiting hole and the second limiting hole are set on the bearing block, which realizes the precise positioning of the support rod and the bearing rod, ensuring the stability and accuracy of the support rod and the bearing rod during operation;

[0026] 3. The trapezoidal surface is used to form an abutment fit with the side surface of the second limiting hole, thereby enhancing the supporting strength between the bearing rod and the second limiting hole, thereby improving the stability and durability of the bearing rod and the bearing block. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is an axonometric diagram mainly showing the overall structure in the embodiment of the present application;

[0028] Figure 2 This is an exploded view of the embodiment of the present application, which mainly reflects the matching relationship between the support rod and the shaft member, and the shaft member and the sleeve;

[0029] Figure 3 It is a cross-sectional view mainly showing the internal structure of the bearing block in the embodiment of the present application.

[0030] 13. The support rod is provided with a plurality of support members, each of which is provided with a plurality of support members, and the plurality of support members are provided with plurality of support members. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1 -Attached Figure 3 This application is described in further detail.

[0032] The embodiments of the present application disclose a heavy-load wedge-shaped support mechanism.

[0033] Reference Figure 1 A heavy-loaded wedge-shaped support mechanism includes a frame 1, which includes a vertical plate 11, a bottom plate 12 and a horizontal plate 13. Two vertical plates 11 are arranged at intervals, and the bottom plate 12 is connected between the two vertical plates 11 by bolts and screws. The horizontal plate 13 is arranged perpendicular to the vertical plates 11 and is connected to the top of any vertical plate 11 by bolts and screws.

[0034] Reference Figure 1The base plate 12 is provided with a support rod 121 for fixing the shaft and a first telescopic mechanism 122 for pressing the support rod 121. A wedge-shaped groove 1211 is provided on the support rod 121 and is located above the first telescopic mechanism 122. The first telescopic mechanism 122 includes a first cylinder 1221 and a first connecting member 1222. The first cylinder 1221 is threadedly connected to the base plate 12 by a bolt, one end of the first connecting member 1222 is threadedly connected to the piston rod of the first cylinder 1221, and the other end of the first connecting member 1222 is bolted to the support rod 121. In this embodiment, the first connecting member 1222 is set as a first coupling. The setting of the first coupling is used to realize the connection between the first cylinder 1221 and the support rod 121, and then the staff operates the lifting and lowering of the support rod 121 by controlling the first cylinder 1221. At the same time, this design can play a preliminary supporting role for the support rod 121.

[0035] Reference Figure 1 A second telescopic mechanism 131, a load-bearing rod 132 and a fixing plate 133 are provided on the horizontal plate 13 perpendicular to the pressing direction of the first telescopic mechanism 122 on the support rod 121. The fixing plate 133 is located between the second telescopic mechanism 131 and the load-bearing rod 132 and is threadedly connected to the horizontal plate 13 by bolts.

[0036] Reference Figure 1 The second telescopic mechanism 131 includes a second cylinder 1311 and a second connecting member 1312. A matching hole 1331 is provided on the fixing plate 133. The piston rod of the second cylinder 1311 passes through the matching hole 1331 of the fixing plate 133 and is threadedly connected to the second connecting member 1312. The fixing plate 133 and the second cylinder 1311 are threadedly connected at one end close to the second connecting member 1312 by a bolt, and the second connecting member 1312 is threadedly connected to the bearing rod 132 at one end away from the second cylinder 1311. In this embodiment, the second connecting member 1312 is configured as a second coupling. The configuration of the second coupling realizes the connection between the second cylinder 1311 and the bearing rod 132. A wedge surface 1321 is provided on the bearing rod 132, and the wedge surface 1321 of the bearing rod 132 forms a plug-in fit with the wedge groove 1211 of the support rod 121.

[0037] Reference Figure 1The second cylinder 1311 and the supporting rod 132 are arranged in a manner that allows the staff to operate the extension and retraction of the supporting rod 132 by controlling the second cylinder 1311. The wedge-shaped surface 1321 on the supporting rod 132 can be plugged into the wedge-shaped groove 1211 on the supporting rod 121, so that the supporting rod 132 can disperse the force more evenly when under pressure, thereby increasing the bearing capacity of the supporting rod 121 on the shaft and the shaft sleeve during the press-fitting process, thereby achieving efficient and stable support for the shaft and the shaft sleeve; and this design enables the force to be applied to the supporting rod 121 and the supporting rod 132 without directly affecting the first cylinder 1221 and the second cylinder 1311, thereby extending the service life of the first cylinder 1221 and the second cylinder 1311.

[0038] Reference Figure 1 and Figure 3 The support rod 121 is plugged with a bearing block 134, and the bearing block 134 is fixedly connected to the frame 1. In this embodiment, the bearing block 134 is threadedly connected to the cross plate 13 by bolts, and an avoidance hole 135 is opened on the cross plate 13 along the thickness direction for avoiding the support rod 121.

[0039] Reference Figure 1 and Figure 3 A first limiting hole 1341 is provided on the bearing block 134 along the direction in which the first telescopic mechanism 122 presses the support rod 121. The first limiting hole 1341 is connected to the avoidance hole 135. A second limiting hole 1342 is provided on the bearing block 134 perpendicular to the direction in which the first telescopic mechanism 122 presses the support rod 121. The first limiting hole 1341 is connected to the second limiting hole 1342 and is arranged in a cross shape. The support rod 121 is sequentially penetrated by the first limiting hole 1341 and the avoidance hole 135 from top to bottom. The support rod 121 forms a plug-in fit with the first limiting hole 1341, and the bearing rod 132 forms a plug-in fit with the second limiting hole 1342.

[0040] Reference Figure 1 and Figure 3 By utilizing the setting of the first limiting hole 1341 and the second limiting hole 1342 on the bearing block 134, the support rod 121 and the bearing rod 132 are accurately limited, ensuring the stability and accuracy of the support rod 121 and the bearing rod 132 during operation.

[0041] Reference Figure 1 and Figure 3A first abutting surface 13421 is provided on the side of the second limiting hole 1342 close to the first cylinder 1221. The first abutting surface 13421 forms an abutting fit with the side of the supporting rod 132 away from the wedge surface 1321, so that the first abutting surface 13421 can provide a stable support for the supporting rod 132, thereby improving the stability of the supporting rod 132 during operation.

[0042] Reference Figure 1 and Figure 3 A second abutting surface 13422 is provided on the side of the second limiting hole 1342 away from the first cylinder 1221. The second abutting surface 13422 forms an abutment fit with the side of the supporting rod 132 away from the wedge surface 1321. The second abutting surface 13422 and the first abutting surface 13421 jointly provide a stable support for the supporting rod 132, further improving the stability of the supporting rod 132 during operation.

[0043] Reference Figure 1 and Figure 2 A trapezoidal surface 1322 is provided on the bearing rod 132, and the trapezoidal surface 1322 forms a snap fit with the inner wall of the second limiting hole 1342 close to the opening of the wedge-shaped groove 1211, thereby enhancing the supporting strength between the bearing rod 132 and the second limiting hole 1342, thereby improving the stability and durability of the bearing rod 132 and the bearing block 134.

[0044] Reference Figure 1 The piston rod of the first cylinder 1221 is provided with a first hand-held concave surface 12211 which is convenient for installing and disassembling the first connecting piece 1222, so that the staff can hold the first cylinder 1221 with their hands and maintain its stability when installing and disassembling the first connecting piece 1222. The end of the first connecting piece 1222 away from the first cylinder 1221 is provided with a second hand-held concave surface 12221 which is convenient for installing and disassembling the support rod 121, so that the staff can hold the first connecting piece 1222 with their hands and maintain its stability when installing and disassembling the support rod 121, thereby improving work efficiency and safety.

[0045] Reference Figure 1 There is a pad 14 in abutment with the first cylinder 1221 and the base plate 12. There are multiple pads 14. In this embodiment, there are four pads 14. The upper and lower sides of any pad 14 respectively form an abutment fit with the lower surface of the first cylinder 1221 and the upper surface of the base plate 12. The pad 14 provides a buffering effect on the first cylinder 1221 during operation, reducing the wear of the first cylinder 1221 during the pressure process.

[0046] Reference Figure 1A right-angled triangle-shaped reinforcing rib 15 is provided between the vertical plate 11 and the horizontal plate 13 near the second cylinder 1311. The two right-angled surfaces of the reinforcing rib 15 are respectively connected to the side of the vertical plate 11 away from the first cylinder 1221 and the side of the horizontal plate 13 away from the second cylinder 1311 through bolt threads. The setting of the reinforcing rib 15 improves the structural strength between the vertical plate 11 and the horizontal plate 13 near the second cylinder 1311, so that it can withstand greater loads and impact forces, thereby ensuring the stability and durability of the equipment under long-term use.

[0047] The implementation principle of the embodiment of the present application is: during actual operation, the staff first operates the first cylinder 1221 to adjust the height of the support rod 121, so that the wedge groove 1211 on the support rod 121 is located in the second limiting hole 1342, and then operates the second cylinder 1311 to adjust the extension and contraction of the load-bearing rod, so that the wedge surface 1321 of the load-bearing rod 132 forms a plug-in fit with the wedge groove 1211 of the support rod 121, and then fixes the shaft to the end of the support rod 121, and at the same time, the shaft sleeve is clamped on the shaft. The setting of the wedge surface 1321 enables the load-bearing rod 132 to disperse the force more evenly when under pressure, thereby increasing the load-bearing capacity of the support rod 121 on the shaft and the shaft sleeve during the pressing process, thereby achieving efficient and stable support for the shaft and the shaft sleeve during the pressing process.

[0048] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A heavy-duty wedge-shaped support mechanism, characterized in that: The invention comprises a frame (1), wherein the frame (1) is provided with a support rod (121) for fixing an axis member and a first telescopic mechanism (122) for pressing the support rod (121), the support rod (121) is provided with a wedge-shaped groove (1211), the frame (1) is provided with a second telescopic mechanism (131) perpendicular to the pressing direction of the support rod (121) by the first telescopic mechanism (122), the second telescopic mechanism (131) is connected to a bearing rod (132), the bearing rod (132) is provided with a wedge-shaped surface (1321), and the wedge-shaped surface (1321) of the bearing rod (132) forms a plug-in fit with the wedge-shaped groove (1211) of the support rod (121).

2. A heavy-duty wedge-shaped support mechanism according to claim 1, characterized in that: The first telescopic mechanism (122) comprises a first cylinder (1221) and a first connecting member (1222), the piston rod of the first cylinder (1221) is connected to the first connecting member (1222), and the end of the first connecting member (1222) away from the first cylinder (1221) is connected to the support rod (121).

3. A heavy-duty wedge-shaped support mechanism according to claim 2, characterized in that: The second telescopic mechanism (131) includes a second cylinder (1311) and a second connecting member (1312), wherein the piston rod of the second cylinder (1311) is connected to the second connecting member (1312), and the end of the second connecting member (1312) away from the second cylinder (1311) is connected to the end of the bearing rod (132) away from the support rod (121).

4. A heavy-duty wedge-shaped support mechanism according to claim 1, characterized in that: The support rod (121) is plugged with a bearing block (134), and the bearing block (134) is fixedly connected to the frame (1). A first limiting hole (1341) is provided on the bearing block (134) along the direction in which the first telescopic mechanism (122) presses the support rod (121). A second limiting hole (1342) is provided on the bearing block (134) perpendicular to the direction in which the first telescopic mechanism (122) presses the support rod (121). The first limiting hole (1341) is connected to the second limiting hole (1342). The support rod (121) is plugged with the first limiting hole (1341), and the bearing rod (132) is plugged with the second limiting hole (1342).

5. A heavy-duty wedge-shaped support mechanism according to claim 4, characterized in that: A first abutting surface (13421) is provided on a side of the second limiting hole (1342) close to the first cylinder (1221), and the first abutting surface (13421) forms an abutting fit with a side of the bearing rod (132) facing away from the wedge surface (1321).

6. A heavy-duty wedge-shaped support mechanism according to claim 5, characterized in that: A second abutting surface (13422) is provided on the side of the second limiting hole (1342) away from the first cylinder (1221), and the second abutting surface (13422) forms an abutting fit with the side of the supporting rod (132) away from the wedge surface (1321).

7. A heavy-duty wedge-shaped support mechanism according to claim 4, characterized in that: The carrying rod (132) is provided with a trapezoidal surface (1322), and the trapezoidal surface (1322) forms a snap fit with the inner wall of the second limiting hole (1342).

8. The heavy-duty wedge-shaped support mechanism according to claim 3, characterized in that: A first hand-held concave surface (12211) for facilitating the installation and removal of the support rod (121) is provided on the end of the first connecting member (1222) away from the first cylinder (1221), and a second hand-held concave surface (12221) for facilitating the installation and removal of the first connecting member (1222) is provided on the piston rod of the first cylinder (1221).

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