Circular cutter die cutting device

By introducing a positioning mechanism into the circular die-cutting equipment and using a servo motor to drive the gear rack to achieve position control and fixation of the lower die roller, the problem of regulating and limiting the equipment's processing of parts of different sizes is solved, and the equipment's adaptability and operating efficiency are improved.

CN223383590UActive Publication Date: 2025-09-26SHANGHAI RENHONG PRECISION MACHINERY
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Patent Information

Application Number
CN202422845631.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-26
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The position of the lower die roller in existing circular die-cutting equipment is fixed, which makes it difficult to adapt to the processing needs of parts of different sizes, resulting in inconvenience in adjusting and limiting the position.

Method used

Through the positioning mechanism in the mounting frame, the servo motor drives the gear and rack to cooperate to achieve the position control of the lower die roller. Through the sliding connection between the positioning rod and the slide frame, combined with the spring extrusion block and the limit plate, the lower die roller can be conveniently adjusted and fixed.

Benefits of technology

It realizes the convenient adjustment of the distance between the lower die roller and the upper die roller, facilitates the processing of parts of different sizes, and supports the convenient replacement and fixation of the lower die roller, thereby improving the adaptability and operating efficiency of the equipment.

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Abstract

The utility model relates to the technical field of circular cutter die cutting, in particular to a circular cutter die cutting device. Comprising a mounting frame and a mounting mechanism, a driving motor is mounted on the surface of one side of the mounting frame, the output end of the driving motor is fixedly connected with an upper die roller, the upper die roller is located on the inner wall of the upper end of the mounting frame, the two ends of the upper die roller are rotationally connected with the two sides of the inner wall of the mounting frame, and a lower die roller is arranged at the bottom end of the inner wall of the mounting frame; the lower die roller is located at the lower end of the upper die roller, positioning mechanisms are arranged at the positions, corresponding to the lower die roller, of the surfaces of the two sides of the mounting frame, each positioning mechanism comprises two positioning holes, the two positioning holes are formed in the two sides of the surface of the mounting frame correspondingly, and positioning rods are fixedly connected to the inner walls of the positioning holes. And the arc surface of the positioning rod is in sliding connection with a sliding frame. The circular cutter die cutting device has the advantage that the position of the lower die roller can be conveniently adjusted, limited and fixed.
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Description

Technical Field

[0001] The utility model relates to the technical field of circular knife die cutting, in particular to a circular knife die cutting device. Background Art

[0002] A circular die-cutter is a type of automated cutting equipment widely used in various industries, particularly in paper packaging, plastic products, and electronic components. It uses a rotating circular knife to cut materials into the desired shape and size. The main components of a circular die-cutter include the frame, drive system, cutting system, and control system. The circular die-cutter uses a rolling cutter to continuously rotate and cut the product. It is one of the most efficient die-cutting machines and is a common sight in everyday life.

[0003] Existing technologies include the utility model with announcement number CN216505651U, which discloses a circular knife die-cutting device, which includes a driving motor, a die-cutting pad roller, a die-cutting bottom roller, a magnetic roller, a die-cutting pressure mechanism, and a side plate. The die-cutting pad roller, the die-cutting bottom roller, and the magnetic roller are rotatably installed on the side plate from bottom to top in sequence. The driving motor is used to drive the die-cutting pad roller, the die-cutting bottom roller, and the magnetic roller to rotate. The die-cutting pressure mechanism is used to adjust the magnetic roller to move up and down. A die-cutting knife is provided on the magnetic roller. When in use, the material passes through the gap between the die-cutting bottom roller and the magnetic roller. The die-cutting pressure mechanism located above the magnetic roller applies downward pressure to the magnetic roller to adjust the pressure of the die-cutting knife relative to the material. During the operation of the equipment, the die-cutting pad roller drives the die-cutting bottom roller and the magnetic roller to rotate. The die-cutting knife on the magnetic roller corresponds to the position on the material that needs to be die-cut, so that the die-cutting knife can accurately complete the die-cutting process of the material.

[0004] In daily use, it is found that in the process of operating the circular die-cutting equipment, since the general die-cutting equipment includes an upper die roller and a lower die roller, and the position of the lower die roller is mostly fixed at a specified position, when processing parts of different types and sizes, it will be inconvenient to adjust and limit the position of the lower die roller. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that during the operation and use of the circular knife die-cutting equipment, since the general die-cutting equipment includes an upper die roller and a lower die roller, and the position of the lower die roller is mostly fixed at a specified position, it will be inconvenient to adjust and limit the position of the lower die roller when processing parts of different types and sizes.

[0006] In order to solve the above technical problems, the utility model provides a circular knife die-cutting device, comprising: a mounting frame and a mounting mechanism, a driving motor is mounted on one side surface of the mounting frame, the output end of the driving motor is fixedly connected to an upper die roller, the upper die roller is located on the inner wall of the upper end of the mounting frame, the two ends of the upper die roller are rotatably connected to the inner wall of the mounting frame, a lower die roller is provided at the bottom end of the inner wall of the mounting frame, the lower die roller is located at the lower end of the upper die roller, and a positioning mechanism is provided on the two side surfaces of the mounting frame corresponding to the position of the lower die roller, the positioning mechanism includes two positioning holes, the two positioning holes are respectively opened on both sides of the surface of the mounting frame, the inner wall of the positioning hole is fixedly connected to a positioning rod, the arc surface of the positioning rod is slidably connected to a sliding frame, and the side of the two sliding frames close to each other is rotatably connected to the lower die roller by means of the mounting mechanism, one of the sliding frames away from the lower die roller is fixedly connected to a rack, and the side wall surface of the mounting frame is fixedly connected to a servo motor, and the output end of the servo motor is fixedly connected to a gear, and the tooth surface of the gear is meshed with the tooth surface of the rack.

[0007] The effect achieved by the above components is: in the process of processing parts, the lower die roller in the mounting frame will be used to match the upper die roller for die-cutting processing. At this time, the position of the lower die roller can be adjusted and limited with the help of the positioning mechanism, so that the distance between the lower die roller and the upper die roller can be easily adjusted to facilitate processing operations.

[0008] Preferably, a positioning plate is fixedly connected to one side surface of the mounting frame, a moving rod is slidably passed through the surface of the positioning plate, an end of the moving rod close to the rack is fixedly connected to an extrusion plate, a plurality of blocks are fixedly connected to the surface of the extrusion plate, a spring is sleeved on the arc surface of the moving rod, and both ends of the spring are fixedly connected to the extrusion plate and the positioning plate respectively.

[0009] The effect achieved by the above components is: after the rack and the gear are rotated relative to each other to a suitable position, the extrusion plate at one end of the movable rod can be moved by the extrusion force generated by the spring, so that the block on the surface of the extrusion plate can clamp and limit the rack.

[0010] Preferably, a friction pad is fixedly connected to the surface of the clamping block, and the friction pad is a rubber pad.

[0011] The effect achieved by the above components is that when the clamping block and the rack are engaged and limited, the rubber friction pad can be used to assist in squeezing.

[0012] Preferably, both sides of the arc surface of the positioning rod are fixedly connected to limit plates, and the surfaces of the limit plates slide through the inner wall of the sliding frame.

[0013] The effect achieved by the above components is that when the sliding frame and the positioning rod slide, the limiting plate can be used for auxiliary limiting to prevent the position of the rack from shifting.

[0014] Preferably, a mounting mechanism is provided on the surface of the sliding frame, and the mounting mechanism includes a rotating column, a mosaic groove is provided on the surface of the rotating column, a mosaic block is inserted into the inner wall of the mosaic groove, one end of the mosaic block is fixedly connected to the side wall of the lower mold roller, a through hole is provided on the arc surface of the rotating column, a fixing column is threadedly connected to the inner wall of the through hole, the arc surface of the fixing column slides through the surface of the mosaic block, and a fixing ring is threadedly connected to the arc surface of the rotating column.

[0015] The effect achieved by the above components is: after the lower die roller is used for a long period of die-cutting operation, the entire lower die roller can be replaced and limited with the help of the installation mechanism, and the inlaid blocks at both ends of the lower die roller are docked and fixed with the inlaid grooves opened on the surface of the rotating column, so that the entire lower die roller can be replaced and limited effectively and conveniently.

[0016] Preferably, a mounting groove is provided on the surface of the fixing column, and the cross section of the mounting groove is triangular.

[0017] The effect achieved by the above components is that when the fixing column is threadedly connected, the triangular installation groove opened on the surface of the fixing column can be used for rotational anti-theft operation.

[0018] Preferably, the cross section of the mosaic block is T-shaped, the cross section size of the mosaic block is adapted to the cross section size of the mosaic groove, and the mosaic block is a hard alloy block.

[0019] The above components have the following effects: the inlay blocks made of cemented carbide can be used for a long time without deformation of the inlay blocks.

[0020] Compared with the related art, the circular knife die-cutting device provided by the present invention has the following beneficial effects:

[0021] The utility model provides a circular knife die-cutting device, which achieves the lifting and lowering control of the position of the lower die roller in the mounting frame by operating the positioning mechanism. With the help of a servo motor to drive the rotation between the gear and the rack, the rack drives the lifting and lowering movement of the sliding frame on the surface of the positioning rod, thereby effectively and conveniently controlling the position of the entire lower die roller, making it easier for the lower die roller and the upper die roller to be used in combination for processing operations.

[0022] By operating the installation mechanism, the replacement and limited installation of the lower die roller is achieved. The inlay blocks fixed at both ends of the lower die roller are plugged into the inlay grooves opened on the surface of the rotating column, and then the fixed columns are used to plug and fix them, which prevents the inlay blocks from sliding off. At the same time, the fixing rings are fixed by threaded docking. At this time, the entire lower die roller can be replaced and fixed conveniently and effectively. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic structural diagram of a circular knife die-cutting device provided by the utility model;

[0024] Figure 2 for Figure 1 The structural diagram of the positioning mechanism shown;

[0025] Figure 3 for Figure 1 The schematic diagram of the split structure of the positioning mechanism shown;

[0026] Figure 4 for Figure 1 The structural diagram of the installation mechanism is shown.

[0027] Numbers in the figure: 1. Mounting frame; 2. Driving motor; 3. Upper die roller; 4. Positioning mechanism; 401. Positioning hole; 402. Rack; 403. Servo motor; 404. Gear; 405. Positioning plate; 406. Positioning rod; 407. Moving rod; 408. Spring; 409. Extrusion plate; 410. Block; 411. Friction pad; 412. Slide frame; 413. Limiting plate; 5. Mounting mechanism; 51. Rotating column; 52. Fixed ring; 53. Inlay groove; 54. Inlay block; 55. Through hole; 56. Fixed column; 57. Mounting groove; 6. Lower die roller. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0029] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0030] See also Figures 1 to 4 A circular knife die-cutting device provided by an embodiment of the present invention includes: a mounting frame 1 and a mounting mechanism 5. A driving motor 2 is installed on one side surface of the mounting frame 1. The output end of the driving motor 2 is fixedly connected to an upper die roller 3. The upper die roller 3 is located on the inner wall of the upper end of the mounting frame 1. The two ends of the upper die roller 3 are rotatably connected to the two sides of the inner wall of the mounting frame 1. A lower die roller 6 is provided at the bottom end of the inner wall of the mounting frame 1. The lower die roller 6 is located at the lower end of the upper die roller 3. Positioning mechanisms 4 are provided on the positions of the lower die roller 6 on both side surfaces of the mounting frame 1, and a mounting mechanism 5 is provided on the surface of the sliding frame 412.

[0031] In the embodiments of the present invention, please refer to Figure 2 and Figure 3The positioning mechanism 4 includes two positioning holes 401, and the two positioning holes 401 are respectively opened on both sides of the surface of the mounting frame 1. The inner wall of the positioning hole 401 is fixedly connected with a positioning rod 406, and the arc surface of the positioning rod 406 is slidably connected with a sliding frame 412. The side of the two sliding frames 412 close to each other is rotatably connected with the lower die roller 6 by means of the mounting mechanism 5. The surface of one of the sliding frames 412 away from the lower die roller 6 is fixedly connected with a rack 402. The side wall surface of the mounting frame 1 is fixedly connected with a servo motor 403, and the output end of the servo motor 403 is fixedly connected with a gear 404. The tooth surface of the gear 404 meshes with the tooth surface of the rack 402. A positioning plate 405 is fixedly connected to the surface of one side, and a moving rod 407 is slidably penetrated on the surface of the positioning plate 405. An end of the moving rod 407 close to the rack 402 is fixedly connected to an extrusion plate 409, and a plurality of clamping blocks 410 are fixedly connected to the surface of the extrusion plate 409. A spring 408 is sleeved on the arc surface of the moving rod 407, and the two ends of the spring 408 are respectively fixedly connected to the extrusion plate 409 and the positioning plate 405. A friction pad 411 is fixedly connected to the surface of the clamping block 410, and the friction pad 411 is a rubber pad. Limiting plates 413 are fixedly connected to both sides of the arc surface of the positioning rod 406, and the surface of the limiting plate 413 slides through the inner wall of the sliding frame 412;

[0032] In the embodiments of the present invention, please refer to Figure 4 The mounting mechanism 5 includes a rotating column 51, a mosaic groove 53 is provided on the surface of the rotating column 51, a mosaic block 54 is inserted into the inner wall of the mosaic groove 53, one end of the mosaic block 54 is fixedly connected to the side wall of the lower die roller 6, a through hole 55 is provided on the arc surface of the rotating column 51, a fixing column 56 is threadedly connected to the inner wall of the through hole 55, the arc surface of the fixing column 56 slides through the surface of the mosaic block 54, a fixing ring 52 is threadedly connected to the arc surface of the rotating column 51, a mounting groove 57 is provided on the surface of the fixing column 56, the cross section of the mounting groove 57 is triangular, the cross section of the mosaic block 54 is "T"-shaped, the cross-sectional size of the mosaic block 54 is adapted to the cross-sectional size of the mosaic groove 53, and the mosaic block 54 is a hard alloy block;

[0033] The working principle of the circular die cutting device provided by the present invention is as follows: when adjusting the position of the lower die roller 6 in the entire mounting frame 1, the moving rod 407 on the surface of the positioning plate 405 is first pulled to separate the extrusion plate 409 and the clamping block 410 at one end of the moving rod 407 from the tooth surface of the rack 402. At this time, the entire rack 402 is in a sliding state. Then, the servo motor 403 is started to drive the rotation between the gear 404 and the rack 402, so that the rack 402 drives the sliding frame 412 on the surface of the positioning rod 406. The position is raised and lowered, and then the lower die roller 6 on one side of the slide frame 412 is driven to move and adjust the position, and then the moving rod 407 is released, so that the extrusion force generated by the spring 408 on the surface of the moving rod 407 can clamp and fix the block 410 on the surface of the extrusion plate 409 and the rack 402 to prevent the rack 402 from sliding off. At the same time, the limit plate 413 on the surface of the positioning rod 406 can limit the position of the slide frame 412 and the rack 402 to avoid position deviation. At this time, it will be convenient to adjust the distance between the lower die roller 6 and the upper die roller 3.

[0034] After the lower die roller 6 has been used for a long time, in order to facilitate the replacement and fixation of the lower die roller 6, the rotating columns 51 on both sides of the inner wall of the mounting frame 1 are first rotated to the appropriate position, so that the inlay groove 53 opened on the surface of the rotating column 51 faces directly upwards, and then the replaced lower die roller 6 is plugged into the inlay groove 53 with the help of the inlay blocks 54 at both ends, and the fixed column 56 is plugged into the through hole 55, and the fixed column 56 will be plugged into the inlay block 54, and then the fixing ring 52 on the surface of the rotating column 51 is threadedly rotated. At this time, the entire lower die roller 6 can be conveniently installed and replaced.

[0035] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0036] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A circular die cutting device, characterized in that: include: A mounting frame (1) and a mounting mechanism (5), wherein a driving motor (2) is mounted on one side surface of the mounting frame (1), an output end of the driving motor (2) is fixedly connected to an upper die roller (3), the upper die roller (3) is located on the inner wall of the upper end of the mounting frame (1), both ends of the upper die roller (3) are rotatably connected to both sides of the inner wall of the mounting frame (1), a lower die roller (6) is provided at the bottom end of the inner wall of the mounting frame (1), the lower die roller (6) is located at the lower end of the upper die roller (3), and positioning mechanisms (4) are provided on both side surfaces of the mounting frame (1) at positions corresponding to the lower die roller (6), the positioning mechanism (4) includes two positioning holes (401), and the two positioning holes (401) are respectively opened. Located on both sides of the surface of the mounting frame (1), the inner wall of the positioning hole (401) is fixedly connected to a positioning rod (406), the arc surface of the positioning rod (406) is slidably connected to a sliding frame (412), the sides of the two sliding frames (412) close to each other are rotatably connected to the lower die roller (6) by means of a mounting mechanism (5), and the surface of one of the sliding frames (412) away from the lower die roller (6) is fixedly connected to a rack (402), the side wall surface of the mounting frame (1) is fixedly connected to a servo motor (403), the output end of the servo motor (403) is fixedly connected to a gear (404), and the tooth surface of the gear (404) is meshed with the tooth surface of the rack (402).

2. A circular die cutting device according to claim 1, characterized in that: A positioning plate (405) is fixedly connected to the surface of one side of the mounting frame (1), a moving rod (407) is slidably passed through the surface of the positioning plate (405), an end of the moving rod (407) close to the rack (402) is fixedly connected to an extrusion plate (409), a surface of the extrusion plate (409) is fixedly connected to a plurality of clamping blocks (410), a spring (408) is sleeved on the arc surface of the moving rod (407), and both ends of the spring (408) are fixedly connected to the extrusion plate (409) and the positioning plate (405), respectively.

3. A circular die cutting device according to claim 2, characterized in that: A friction pad (411) is fixedly connected to the surface of the clamping block (410), and the friction pad (411) is a rubber pad.

4. A circular die cutting device according to claim 1, characterized in that: The arc surface of the positioning rod (406) is fixedly connected to the limiting plates (413) on both sides, and the surface of the limiting plates (413) slides through the inner wall of the sliding frame (412).

5. The circular die cutting device according to claim 1, characterized in that: The surface of the sliding frame (412) is provided with a mounting mechanism (5), and the mounting mechanism (5) includes a rotating column (51), a mosaic groove (53) is provided on the surface of the rotating column (51), a mosaic block (54) is inserted into the inner wall of the mosaic groove (53), one end of the mosaic block (54) is fixedly connected to the side wall of the lower die roller (6), a through hole (55) is provided on the arc surface of the rotating column (51), and a fixing column (56) is threadedly connected to the inner wall of the through hole (55), the arc surface of the fixing column (56) slides through the surface of the mosaic block (54), and the arc surface of the rotating column (51) is threadedly connected to the fixing ring (52).

6. A circular die cutting device according to claim 5, characterized in that: A mounting groove (57) is provided on the surface of the fixing column (56), and the cross section of the mounting groove (57) is triangular.

7. The circular die cutting device according to claim 5, characterized in that: The cross section of the mosaic block (54) is T-shaped, the cross section size of the mosaic block (54) is compatible with the cross section size of the mosaic groove (53), and the mosaic block (54) is a hard alloy block.

Citation Information

Patent Citations

  • Circular cutter die cutting device

    CN216505651U