Adjustable injection molding part shaping clamp
By designing the rotation and displacement adjustment components of the adjustable injection molding fixture, the problem of high fixture replacement frequency caused by differences in the fixed position of injection molded parts during cooling is solved, and efficient and flexible fixture adjustment is achieved, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422636055.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-30
AI Technical Summary
During the cooling process, the key fixing positions and ideal fixing angles of injection molded parts of different structures and sizes show significant differences, which increases the frequency of replacement of molding fixtures and restricts the flexibility of the production line.
An adjustable molding fixture for injection molded parts is designed, which includes a rotation adjustment component and a displacement adjustment component. By rotating the hexagonal shaft and slide, shaking the rocker plate, and other operations, the replaceable clamp can be flexibly adjusted to adapt to the key fixed position and angle of the injection molded part.
The replacement frequency of the forming fixture is reduced, the work efficiency and the adjustment flexibility of the fixture are improved, and the flexibility of the production line and product quality are improved.
Smart Images
Figure CN223383831U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of injection molding fixtures, in particular to an adjustable injection molding shaping fixture. Background Art
[0002] An injection molding fixture is an auxiliary tool used to secure and support the molded part during the molding process to ensure the finished product maintains the correct shape and size. This fixture is not part of the mold that directly participates in the molding process, but is used in subsequent processing steps such as cooling, demolding, and inspection.
[0003] To improve cooling rates and ensure product quality during the cooling process of injection molded parts, targeted clamping is typically performed only on key areas prone to deformation, rather than wrapping the entire part. However, for injection molded parts of varying structures and sizes, the critical fixing positions and ideal fixing angles vary significantly. This increases the frequency of fixture changes and restricts production line flexibility.
[0004] Therefore, for the injection molded parts with different structures and sizes mentioned above, their key fixing positions and ideal fixing angles show significant differences, which leads to an increased replacement frequency of the molding fixture. An adjustable molding fixture can be designed to solve the above problem. Utility Model Content
[0005] In order to overcome the cooling problem during the cooling process of injection molded parts, in order to increase the cooling rate and ensure product quality, usually only key areas prone to deformation are fixed in a targeted manner rather than wrapping the entire part. However, the key fixing positions and ideal fixing angles of injection molded parts with different structures and sizes show significant differences, which leads to an increased frequency of replacement of the molding fixtures and restricts the flexibility of the production line.
[0006] The technical solution of the utility model is as follows: an adjustable injection molding part forming fixture includes a push frame and a lifting frame arranged at the front end of the push frame, and also includes a rotation adjustment component installed on the push frame and the lifting frame, and a displacement adjustment component arranged at the lower ends of the push frame and the lifting frame; the rotation adjustment component includes a turntable, a hexagonal shaft, a slide, a replaceable clamping block, a slide bar, a slide groove, a screw hole plate, a bolt, and a turning handle; the displacement adjustment component includes a chassis, a guide rail, a horizontal threaded shaft, a first gear, a first chain, a longitudinal threaded shaft, a second gear, a second chain, and a rocker plate.
[0007] Preferably, after unscrewing the bolt, the hexagonal shaft and the slide can be rotated by turning the handle to adjust the angle of the slide, and then the bolt is tightened and screwed into the screw hole of the screw hole plate to fix the fixed angle of the slide by fixing the screw hole plate, and then the replaceable clamping block is slid on the hexagonal shaft, and then the rocker plate is shaken to rotate the second chain, and the second chain rotates the longitudinal threaded shaft through the second gear, and then the lifting frame is raised and lowered by the rotation of the longitudinal threaded shaft, so as to flexibly adjust the replaceable clamping block according to the key fixed position of the injection molded part and the ideal fixed angle, and because the diameter of the rocker plate is larger than the first gear and the second gear, the rocker plate can play an acceleration effect when driving the first gear through the first chain or when driving the second gear through the second chain;
[0008] Preferably, the push frame and the lift frame are both rotatably connected to two turntables; the turntables are fixedly connected to a hexagonal shaft; and the hexagonal shafts are slidably connected to three slides.
[0009] Preferably, the slides are all fixedly connected with slide bars; the slide bars are all slidably connected with replaceable clamping blocks; and the replaceable clamping blocks are all provided with sliding grooves.
[0010] Preferably, screw hole disks are fixed on both sides of the hexagonal shaft; a plurality of screw holes are provided on the screw hole disks, and bolts are fitted through the screw hole gaps on the screw hole disks; and the bolts are also fitted with the clearances of the push frame or the lifting frame.
[0011] Preferably, a chassis is provided at the lower end of the push frame; a guide rail is fixedly connected to the lower end of the chassis; the guide rail is slidably connected to the push frame; two transverse threaded shafts are provided at the upper end of the guide rail, and the transverse threaded shafts are both rotatably connected to the chassis.
[0012] Preferably, the rear ends of the transverse threaded shafts pass through the chassis and are fixedly connected to the first gear; the outer sides of the first gears are jointly engaged with the first chain; and the front end of the chassis is rotatably connected to the two longitudinal threaded shafts.
[0013] Preferably, a second gear is fixed to the longitudinal threaded shaft; a second chain is engaged with the outer side of the second gear; a rocker plate is engaged with the lower end of the first chain and the front end of the second chain, and the rocker plates are rotatably connected to the chassis; the diameter of the rocker plate is larger than the first gear and the second gear.
[0014] Beneficial effects of the utility model:
[0015] 1. By setting up the rotation adjustment component and the displacement adjustment component, the user can flexibly adjust the replaceable clamp according to the key fixing position and ideal fixing angle of the injection molded part, so as to reduce the replacement frequency of the molding fixture, thereby improving work efficiency. In addition, when the groove on the replaceable clamp cannot fit the injection molded part, the replaceable clamp can be pulled out from the slide bar and the appropriate replaceable clamp can be inserted, thereby further improving the adjustment flexibility of the fixture. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 Shown is a schematic diagram of the hexagonal shaft structure of the utility model;
[0018] Figure 3 Shown is a schematic diagram of the slide structure of the present utility model;
[0019] Figure 4 Shown is a schematic diagram of the screw hole plate structure of the present utility model;
[0020] Figure 5 Shown is a schematic diagram of the slider structure of the present utility model;
[0021] Figure 6 Shown is a schematic diagram of the rocker plate structure of the present invention.
[0022] Explanation of the accompanying reference numerals: 1. Push frame; 2. Lifting frame; 301. Turntable; 302. Hexagonal shaft; 303. Slide; 304. Replaceable clamp; 305. Slide; 306. Slide groove; 307. Screw hole plate; 308. Bolt; 309. Turn handle; 401. Chassis; 402. Guide rail; 403. Horizontal threaded shaft; 404. First gear; 405. First chain; 406. Vertical threaded shaft; 407. Second gear; 408. Second chain; 409. Rocker plate. DETAILED DESCRIPTION
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] See also Figures 1-6 The utility model provides an embodiment: an adjustable injection molding part molding fixture, including a push frame 1 and a lifting frame 2 arranged at the front end of the push frame 1, and also including a rotation adjustment component installed on the push frame 1 and the lifting frame 2, and a displacement adjustment component arranged at the lower ends of the push frame 1 and the lifting frame 2; the rotation adjustment component includes a turntable 301, a hexagonal shaft 302, a slide 303, a replaceable clamp 304, a slide bar 305, a slide groove 306, a screw hole plate 307, a bolt 308, and a turning handle 309; the displacement adjustment component includes a chassis 401, a guide rail 402, a horizontal threaded shaft 403, a first gear 404, a first chain 405, a longitudinal threaded shaft 406, a second gear 407, a second chain 408, and a rocker plate 409.
[0025] See also Figure 2-Figure 6306 is provided on each of the replaceable clamping blocks 304; and a screw hole disk 307 is fixed on both sides of the hexagonal shaft 302; a plurality of screw holes are provided on the screw hole disk 307, and a bolt 308 is fitted through the screw hole gap on the screw hole disk 307; and the bolt 308 is also fitted with a clearance between the push frame 1 or the lift frame 2; a chassis 401 is provided at the lower end of the push frame 1; a guide rail 402 is fixed at the lower end of the chassis 401; and the guide rail 402 is connected to the push frame 1 sliding connection; two horizontal threaded shafts 403 are provided at the upper end of the guide rail 402, and the horizontal threaded shafts 403 are rotatably connected to the chassis 401; the rear ends of the horizontal threaded shafts 403 pass through the chassis 401 and are fixedly connected to the first gear 404; the outer side of the first gear 404 is jointly engaged with a first chain 405; the front end of the chassis 401 is rotatably connected to two longitudinal threaded shafts 406; the longitudinal threaded shafts 406 are each fixedly connected to a second gear 407; the outer side of the second gear 407 is jointly engaged with a second chain 408; the lower end of the first chain 405 and the front end of the second chain 408 are both engaged with a rocker plate 409, and the rocker plate 409 is rotatably connected to the chassis 401; the diameter of the rocker plate 409 is larger than the first gear 404 and the second gear 407.
[0026] When in use, after unscrewing the bolt 308, the hexagonal shaft 302 and the slide 303 can be rotated by turning the handle 309 to adjust the angle of the slide 303, and then the bolt 308 is screwed on again and screwed into the screw hole of the screw hole plate 307 to fix the fixed angle of the slide 303 by fixing the screw hole plate 307. Then, the replaceable clamping block 304 is slid on the hexagonal shaft 302, and the rocker plate 409 is shaken to rotate the second chain 408. The second chain 408 rotates the longitudinal threaded shaft 406 through the second gear 407, and the rotation of the longitudinal threaded shaft 406 causes the lifting frame 2 to rise and fall, so as to flexibly adjust the replaceable clamping block 304 according to the key fixing position and the ideal fixing angle of the injection molded part, thereby improving work efficiency.
[0027] Subsequently, the rocker plate 409 is shaken to rotate the first chain 405, which rotates the transverse threaded shaft 403 through the first gear 404. The rotation of the transverse threaded shaft 403 then moves the push frame 1 forward to clamp the injection molded part. Because the diameter of the rocker plate 409 is larger than the first gear 404 and the second gear 407, the rocker plate 409 can accelerate when driving the first gear 404 through the first chain 405 or when driving the second gear 407 through the second chain 408, thereby further improving work efficiency.
[0028] When the groove on the replaceable clamping block 304 cannot fit the injection molded part, the replaceable clamping block 304 can be pulled out from the slide bar 305 and a suitable replaceable clamping block 304 can be inserted, thereby further improving the adjustment flexibility of the clamp.
[0029] Through the above steps, by setting the rotation adjustment component and the displacement adjustment component, the user can flexibly adjust the replaceable clamp 304 according to the key fixing position and the ideal fixing angle of the injection molded part, so as to reduce the replacement frequency of the shaping fixture, thereby improving work efficiency. When the groove on the replaceable clamp 304 cannot fit the injection molded part, the replaceable clamp 304 can be pulled out from the slide bar 305 and the appropriate replaceable clamp 304 can be inserted, thereby further improving the adjustment flexibility of the clamp.
Claims
1. An adjustable injection molding fixture, comprising a push frame (1) and a lifting frame (2) arranged at the front end of the push frame (1); characterized in that: The invention also includes a rotation adjustment component installed on the push frame (1) and the lifting frame (2), and a displacement adjustment component arranged at the lower ends of the push frame (1) and the lifting frame (2); the rotation adjustment component includes a turntable (301), a hexagonal shaft (302), a slide (303), a replaceable clamping block (304), a slide bar (305), a slide groove (306), a screw hole plate (307), a bolt (308), and a turning handle (309); and the displacement adjustment component includes a chassis (401), a guide rail (402), a horizontal threaded shaft (403), a first gear (404), a first chain (405), a longitudinal threaded shaft (406), a second gear (407), a second chain (408), and a rocker plate (409).
2. The adjustable molding fixture for injection molding according to claim 1, characterized in that: Two turntables (301) are rotatably connected in the push frame (1) and the lift frame (2); a hexagonal shaft (302) is fixedly connected to the turntable (301); and three slides (303) are slidably connected to the hexagonal shaft (302).
3. The adjustable molding fixture for injection molding according to claim 2, characterized in that: The slides (303) are all fixedly connected with slide bars (305); the slide bars (305) are all slidably connected with replaceable clamping blocks (304); and the replaceable clamping blocks (304) are all provided with sliding grooves (306).
4. The adjustable injection molding fixture according to claim 2, characterized in that: Both sides of the hexagonal shaft (302) are fixed with screw hole disks (307); a plurality of screw holes are provided on the screw hole disk (307), and bolts (308) are fitted through the screw hole gaps on the screw hole disk (307); the bolts (308) are also fitted with the push frame (1) or the lifting frame (2) in a gap.
5. The adjustable molding fixture for injection molding according to claim 1, characterized in that: The lower end of the push frame (1) is provided with a chassis (401); the lower end of the chassis (401) is fixedly connected with a guide rail (402); the guide rail (402) is slidably connected to the push frame (1); the upper end of the guide rail (402) is provided with two transverse threaded shafts (403), and the transverse threaded shafts (403) are both rotatably connected to the chassis (401).
6. The adjustable molding fixture for injection molding according to claim 5, characterized in that: The rear ends of the transverse threaded shafts (403) pass through the chassis (401) and are fixedly connected to the first gear (404); the outer sides of the first gear (404) are jointly engaged with the first chain (405); and the front end of the chassis (401) is rotatably connected to the two longitudinal threaded shafts (406).
7. The adjustable molding fixture for injection molded parts according to claim 6, characterized in that: A second gear (407) is fixedly connected to each longitudinal threaded shaft (406); a second chain (408) is meshed with the outer side of the second gear (407); a rocker plate (409) is meshed with the lower end of the first chain (405) and the front end of the second chain (408), and the rocker plate (409) is rotatably connected to the chassis (401); the diameter of the rocker plate (409) is larger than the first gear (404) and the second gear (407).