Impressing device for soap processing

Abstract

The utility model relates to an impressing device for soap processing, which can input soap bars extruded into bars to impressing mechanisms through an input mechanism, then the impressing mechanisms are operated to close the impressing mechanisms, so that the soap bars are impressed and formed, and after the soap bars are formed, the impressing mechanisms are operated to open the impressing mechanisms. When the soap and the waste pass through the fan, the formed soap and the waste fall onto the output mechanism, then the output mechanism is operated to convey the soap and the waste towards the sorting mechanism, and due to the fact that large quality difference exists between the formed soap and the waste, when the soap and the waste pass through the fan, the soap and the waste fall off. Light waste is blown into the waste collecting box by wind generated by the fan to be collected, due to the fact that soap blocks the waste, the position adjusting assembly can be operated to adjust the angle and the position of the soap, the waste can be better blown into the waste collecting box, then the output mechanism continues to be operated, and the waste can be discharged out of the waste collecting box. And the output mechanism outputs the formed soap to the outside of the device.

Description

Technical Field

[0001] The utility model relates to the technical field of soap stamping, in particular to a stamping device for soap processing. Background Art

[0002] The finished soap is made by squeezing the raw materials through an extruder into long strips, and then cutting, stamping and packaging. Stamping is the process of squeezing the soap bars through a mold to form the required shape and pattern.

[0003] However, after the soap is pressed, in addition to the formed soap, excess waste will be separated. The excess waste will be transported together with the soap and needs to be sorted manually, which increases the workload, consumes a lot of manpower, and is time-consuming and labor-intensive. Utility Model Content

[0004] (1) Technical issues to be solved

[0005] In order to solve the above problems of the prior art, the utility model provides a stamping device for soap processing, which can stamp and shape soap more conveniently and efficiently, so that the molded soap can be better separated, the processing efficiency is improved, and time and labor are saved.

[0006] (2) Technical solution

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0008] A stamping device for soap processing, comprising a frame, an input mechanism, a stamping mechanism, an output mechanism, and a sorting mechanism, wherein the stamping mechanism is connected to the frame, the input mechanism is provided on one side of the stamping mechanism, the output mechanism is provided on the other side of the stamping mechanism, and the sorting mechanism is provided above the output mechanism and connected to the frame;

[0009] The sorting mechanism includes a fan, a waste collection box and a position adjustment component. The fan is provided on the side of the frame away from the input mechanism, and the waste collection box is provided on the other side of the frame away from the input mechanism. The position adjustment component is provided between the waste collection box and the fan, and the position adjustment component is connected to the frame.

[0010] Furthermore, the position adjustment component includes a lifting component, a rotating component, a bracket, a visual sensor and an adsorption component. The upper part of the lifting component is connected to the frame, the lower part of the lifting component is linearly driven and connected to the rotating component, the rotating component is rotationally driven and connected to the bracket, the adsorption components are arranged on both sides of the bracket, and the visual sensor is arranged in the middle of the lower surface of the bracket.

[0011] Furthermore, the adsorption assembly includes a suction cup, an exhaust pipe and a vacuum pump. The suction cup is arranged on the lower surface of the bracket, and the suction cup is connected to the vacuum pump through the exhaust pipe.

[0012] Furthermore, the lifting assembly includes a first linear drive member, a lifting block and a first slide rod. The lifting block is slidably connected to the frame through the first slide rod. The first linear drive member is linearly driven and connected to the upper part of the lifting block. The rotating assembly is provided at the lower part of the lifting block.

[0013] Furthermore, the rotating assembly includes a rotating drive member and a turntable, the upper portion of the bracket is rotatably connected to the lifting block through the turntable, and the rotating drive member is drivingly connected to the turntable.

[0014] Furthermore, the stamping mechanism includes a second linear drive member, a second slide rod, a first cavity and a second cavity, the first cavity is fixedly connected to the side of the frame close to the waste collection box, the second cavity is slidingly connected to the side of the frame close to the fan through the second slide rod, the second linear drive member is linearly driven to one side of the second cavity, and the other side of the second cavity is movably connected to the first cavity.

[0015] Furthermore, it also includes a finished product collection box, which is arranged at one end of the output mechanism away from the stamping mechanism.

[0016] Furthermore, it also includes a PLC controller, which is electrically connected to the input mechanism, the stamping mechanism, the output mechanism and the sorting mechanism respectively.

[0017] (3) Beneficial effects

[0018] The beneficial effects of the present invention are as follows: in actual production and use, when it is necessary to emboss and shape soap bars, the extruded soap bars can be fed into the embossing mechanism through the input mechanism, and then the embossing mechanism is operated to close the embossing mechanisms, thereby embossing and shaping the soap bars. After the shaping is completed, the embossing mechanism is operated to open the embossing mechanisms, so that the shaped soap and waste fall onto the output mechanism, and then the output mechanism is operated to transport the soap and waste toward the sorting mechanism. Due to the large mass difference between the shaped soap and the waste, when the soap and waste pass through the fan, the lighter waste is blown into the waste collection box by the wind generated by the fan for collection. Since the soap may block the waste, the position adjustment component can be operated to adjust the angle and position of the soap, so that the waste is better blown into the waste collection box. Then, the output mechanism is continued to operate to output the shaped soap to the outside of the device. In this way, the soap can be embossed and shaped more conveniently and efficiently, the shaped soap can be better separated, the processing efficiency is improved, and time and labor are saved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the soap processing stamping device according to an embodiment of the present utility model;

[0020] Figure 2 A top view of the overall structure of the soap processing stamping device according to an embodiment of the present invention;

[0021] Figure 3 This is a schematic diagram of a position adjustment assembly of a soap processing stamping device according to an embodiment of the present invention;

[0022] Figure 4 A cross-sectional view of a position adjustment assembly of a soap processing stamping device according to an embodiment of the present invention;

[0023] Figure 5 This is a schematic diagram of the stamping mechanism of the stamping device for soap processing according to an embodiment of the present invention;

[0024] [Description of Reference Numerals]

[0025] Frame 1, position adjustment assembly 2, waste collection box 3, finished product collection box 4, fan 5, stamping mechanism 6, input mechanism 7, soap bar 8, soap 9, output mechanism 10, first linear drive 201, first slide bar 202, bracket 203, vacuum pump 204, suction cup 205, lifting block 206, rotating drive 207, turntable 208, exhaust pipe 209, visual sensor 210, second linear drive 601, second slide bar 602, second cavity 603, first cavity 604. DETAILED DESCRIPTION

[0026] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.

[0027] Please refer to Figures 1 to 5 As shown, the present invention is a stamping device for soap processing, comprising a frame 1, an input mechanism 7, a stamping mechanism 6, an output mechanism 10 and a sorting mechanism, wherein the stamping mechanism 6 is connected to the frame 1, the input mechanism 7 is provided on one side of the stamping mechanism 6, the output mechanism 10 is provided on the other side of the stamping mechanism 6, and the sorting mechanism is provided above the output mechanism 10 and connected to the frame 1;

[0028] The sorting mechanism includes a fan 5, a waste collection box 3 and a position adjustment component 2. The fan 5 is provided on the side of the frame 1 away from the input mechanism 7, and the waste collection box 3 is provided on the other side of the frame 1 away from the input mechanism 7. The position adjustment component 2 is provided between the waste collection box 3 and the fan 5, and the position adjustment component 2 is connected to the frame 1.

[0029] The working principle of the present invention is as follows: in actual production and use, when it is necessary to emboss the soap bar 8, the soap bar 8 extruded into a bar can be input into the embossing mechanism 6 through the input mechanism 7, and then the embossing mechanism 6 is operated to close the embossing mechanism 6, so that the soap bar 8 is embossed and formed. After the molding is completed, the embossing mechanism 6 is operated to open the embossing mechanism 6, so that the molded soap 9 and waste fall onto the output mechanism 10, and then the output mechanism 10 is operated to enable the output mechanism 10 to transport the soap 9 and the waste toward the sorting mechanism. Due to the large quality difference between the molded soap 9 and the waste, when the soap 9 and the waste pass through the fan 5, the lighter waste is blown into the waste collection box 3 by the wind generated by the fan 5 for collection. Since the soap 9 will block the waste, the position adjustment component 2 can be operated to adjust the angle and position of the soap 9, so that the waste can be better blown into the waste collection box 3, and then the output mechanism 10 is continued to operate to enable the output mechanism 10 to output the molded soap 9 to the outside of the device.

[0030] Furthermore, the position adjustment component 2 includes a lifting component, a rotating component, a bracket 203, a visual sensor 210 and an adsorption component. The upper part of the lifting component is connected to the frame 1, the lower part of the lifting component is linearly driven and connected to the rotating component, the rotating component is rotationally driven and connected to the bracket 203, the adsorption components are provided on both sides of the bracket 203, and the visual sensor 210 is provided in the middle of the lower surface of the bracket 203.

[0031] As can be seen from the above description, when it is necessary to adaptively adjust the position of the soap 9, the output mechanism 10 transports the formed soap 9 to the bottom of the position adjustment component 2, and then senses the position of the soap 9 through the visual sensor 210. When the soap 9 moves to a suitable position, the lifting component can be operated to drive the adsorption component down to the soap 9, and then the adsorption component can be operated to adsorb the soap 9, and then the lifting component can be operated to drive the soap 9 to a certain height through the adsorption component, and then the waste originally blocked by the soap 9 is blown into the waste collection box 3 through the fan 5. When it is necessary to adjust the adsorption position of the adsorption component, the rotating component can be operated to drive the adsorption component to adjust the position through the bracket 203, so as to better adapt the position of the soap 9 and blow the waste into the waste collection box 3 better.

[0032] Furthermore, the adsorption assembly includes a suction cup 205 , an exhaust pipe 209 and a vacuum pump 204 . The suction cup 205 is disposed on the lower surface of the bracket 203 , and the suction cup 205 is connected to the vacuum pump 204 through the exhaust pipe 209 .

[0033] From the above description, it can be seen that when it is necessary to adsorb the soap 9, the lifting component can be operated to make the lifting component lower the suction cup 205 to above the soap 9, and then the vacuum pump 204 can be operated to make the vacuum pump 204 extract the air between the suction cup 205 and the soap 9 through the exhaust pipe 209, so that the suction cup 205 adsorbs the soap 9, and then the lifting component can be operated again to make the lifting component drive the soap 9 to be lifted, so that the waste blocked by the soap 9 can be better blown into the waste collection box 3.

[0034] Furthermore, the lifting assembly includes a first linear drive member 201, a lifting block 206 and a first slide bar 202. The lifting block 206 is slidably connected to the frame 1 through the first slide bar 202. The first linear drive member 201 is linearly driven and connected to the upper part of the lifting block 206. The lower part of the lifting block 206 is provided with the rotating assembly.

[0035] From the above description, it can be seen that when the soap 9 needs to be raised or lowered, the first linear drive member 201 can be operated to drive the suction cup 205 to descend through the lifting block 206, and then the vacuum pump 204 is operated to make the suction cup 205 absorb the soap 9, and then the first linear drive member 201 is operated to drive the soap 9 to rise through the suction cup 205, and then the waste blocked by the soap 9 is better blown into the waste collection box 3. After the waste is cleaned, the first linear drive member 201 can continue to be operated to drive the soap 9 from the bottom to the output mechanism 10 for continued transportation.

[0036] Furthermore, the rotating assembly includes a rotating drive member 207 and a turntable 208 . The upper portion of the bracket 203 is rotatably connected to the lifting block 206 via the turntable 208 . The rotating drive member 207 is drivingly connected to the turntable 208 .

[0037] From the above description, it can be seen that when the adsorption position of the suction cup 205 needs to be adjusted, the rotating driving member 207 can be operated to drive the bracket 203 to rotate through the turntable 208, thereby adjusting the position of the suction cup 205 of the bracket 203.

[0038] Furthermore, the stamping mechanism 6 includes a second linear drive member 601, a second slide bar 602, a first cavity 604 and a second cavity 603. The first cavity 604 is fixedly connected to the side of the frame 1 close to the waste collection box 3. The second cavity 603 is slidingly connected to the side of the frame 1 close to the fan 5 through the second slide bar 602. The second linear drive member 601 is linearly driven to one side of the second cavity 603, and the other side of the second cavity 603 is movably connected to the first cavity 604.

[0039] From the above description, it can be seen that when the soap bar 8 needs to be embossed, the soap bar 8 is transported between the first cavity 604 and the second cavity 603 through the input mechanism 7, and then the second linear drive 601 is operated, so that the second linear drive 601 drives the second cavity 603 to move toward the first cavity 604, so that the soap bar 8 is molded under the extrusion of the first cavity 604 and the second cavity 603, and the excess waste is squeezed out of the cavity. When the soap 9 is molded, the second linear drive 601 can be operated, so that the second linear drive 601 drives the second cavity 603 to separate from the first cavity 604, and then the molded soap 9 and the waste fall onto the output mechanism 10, and the waste and soap 9 are transported to the sorting mechanism position for sorting through the output mechanism 10.

[0040] Furthermore, it also includes a finished product collection box 4, which is arranged at one end of the output mechanism 10 away from the stamping mechanism 6.

[0041] As can be seen from the above description, it is beneficial for the formed soap 9 to be transported to the finished product collection box 4 through the transport mechanism for collection.

[0042] Furthermore, a PLC controller is included, and the PLC controller is electrically connected to the input mechanism 7, the stamping mechanism 6, the output mechanism 10 and the sorting mechanism respectively.

[0043] From the above description, it can be seen that it is more convenient for operators to control the device through the PLC controller.

[0044] Example 1

[0045] Please refer to Figures 1 to 5 A stamping device for processing soap 9 includes a frame 1, an input mechanism 7, a stamping mechanism 6, an output mechanism 10 and a sorting mechanism. The stamping mechanism 6 is connected to the frame 1. The input mechanism 7 is provided on one side of the stamping mechanism 6, and the output mechanism 10 is provided on the other side of the stamping mechanism 6. The sorting mechanism is provided above the output mechanism 10 and is connected to the frame 1.

[0046] The output mechanism 10 adopts a belt conveyor;

[0047] The input mechanism 7 uses a roller to convey;

[0048] The sorting mechanism includes a fan 5, a waste collection box 3 and a position adjustment component 2. The fan 5 is provided on the side of the frame 1 away from the input mechanism 7, and the waste collection box 3 is provided on the other side of the frame 1 away from the input mechanism 7. The position adjustment component 2 is provided between the waste collection box 3 and the fan 5, and the position adjustment component 2 is connected to the frame 1;

[0049] The position adjustment assembly 2 includes a lifting assembly, a rotating assembly, a bracket 203, a visual sensor 210, and an adsorption assembly. The upper portion of the lifting assembly is connected to the frame 1, the lower portion of the lifting assembly is linearly driven by the rotating assembly, and the rotating assembly is rotationally driven by the bracket 203. The adsorption assemblies are provided on both sides of the bracket 203, and the visual sensor 210 is provided in the middle of the lower surface of the bracket 203.

[0050] The adsorption assembly includes a suction cup 205, an exhaust pipe 209 and a vacuum pump 204. The suction cup 205 is provided on the lower surface of the bracket 203, and the suction cup 205 is connected to the vacuum pump 204 through the exhaust pipe 209.

[0051] The lifting assembly includes a first linear drive member 201, a lifting block 206 and a first slide bar 202. The lifting block 206 is slidably connected to the frame 1 via the first slide bar 202. The first linear drive member 201 is linearly driven in connection with the upper portion of the lifting block 206. The lower portion of the lifting block 206 is provided with the rotating assembly.

[0052] The rotating assembly includes a rotating drive member 207 and a turntable 208. The upper portion of the bracket 203 is rotatably connected to the lifting block 206 via the turntable 208. The rotating drive member 207 is drivingly connected to the turntable 208.

[0053] The rotating drive member 207 uses a servo motor, which is conducive to better controlling the rotation angle of the turntable 208 and better adjusting the position of the suction cup 205;

[0054] The first linear driving member 201 is a cylinder;

[0055] The stamping mechanism 6 includes a second linear drive member 601, a second slide bar 602, a first cavity 604, and a second cavity 603. The first cavity 604 is fixedly connected to a side of the frame 1 close to the waste collection box 3. The second cavity 603 is slidably connected to a side of the frame 1 close to the fan 5 via the second slide bar 602. The second linear drive member 601 is linearly driven to one side of the second cavity 603. The other side of the second cavity 603 is movably connected to the first cavity 604.

[0056] The second linear driving member 601 is a hydraulic cylinder;

[0057] It also includes a finished product collection box 4, which is arranged at one end of the output mechanism 10 away from the stamping mechanism 6;

[0058] It also includes a PLC controller, which is electrically connected to the input mechanism 7, the stamping mechanism 6, the output mechanism 10 and the sorting mechanism respectively;

[0059] The PLC controller model is DATA-7311, and the PLC controller is electrically connected to the first linear drive 201, the second linear drive 601, the rotation drive 207, the fan 5, the visual sensor 210, the vacuum pump 204, the input mechanism 7 and the output mechanism 10 respectively.

[0060] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0061] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A stamping device for soap processing, characterized in that: The system comprises a frame, an input mechanism, a stamping mechanism, an output mechanism and a sorting mechanism, wherein the stamping mechanism is connected to the frame, the input mechanism is provided on one side of the stamping mechanism, the output mechanism is provided on the other side of the stamping mechanism, and the sorting mechanism is provided above the output mechanism and connected to the frame; The sorting mechanism includes a fan, a waste collection box and a position adjustment component. The fan is provided on the side of the frame away from the input mechanism, and the waste collection box is provided on the other side of the frame away from the input mechanism. The position adjustment component is provided between the waste collection box and the fan, and the position adjustment component is connected to the frame.

2. The soap processing stamping device according to claim 1, characterized in that: The position adjustment component includes a lifting component, a rotating component, a bracket, a visual sensor and an adsorption component. The upper part of the lifting component is connected to the frame, the lower part of the lifting component is linearly driven by the rotating component, the rotating component is rotationally driven by the bracket, the adsorption components are arranged on both sides of the bracket, and the visual sensor is arranged in the middle of the lower surface of the bracket.

3. The soap processing stamping device according to claim 2, wherein: The adsorption assembly includes a suction cup, an exhaust pipe and a vacuum pump. The suction cup is arranged on the lower surface of the bracket, and the suction cup is connected to the vacuum pump through the exhaust pipe.

4. The soap processing stamping device according to claim 2, wherein: The lifting assembly includes a first linear drive member, a lifting block and a first slide bar. The lifting block is slidably connected to the frame through the first slide bar. The first linear drive member is linearly driven and connected to the upper part of the lifting block. The rotating assembly is provided at the lower part of the lifting block.

5. The stamping device for soap processing according to claim 4, characterized in that: The rotating assembly includes a rotating driving member and a turntable. The upper portion of the bracket is rotatably connected to the lifting block through the turntable. The rotating driving member is drivingly connected to the turntable.

6. The stamping device for soap processing according to claim 1, characterized in that: The stamping mechanism includes a second linear drive member, a second slide rod, a first cavity and a second cavity. The first cavity is fixedly connected to a side of the frame close to the waste collection box. The second cavity is slidingly connected to a side of the frame close to the fan through the second slide rod. The second linear drive member is linearly driven to one side of the second cavity, and the other side of the second cavity is movably connected to the first cavity.

7. The stamping device for soap processing according to claim 1, characterized in that: It also includes a finished product collection box, which is arranged at one end of the output mechanism away from the stamping mechanism.

8. The stamping device for soap processing according to claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to the input mechanism, the stamping mechanism, the output mechanism and the sorting mechanism respectively.

Images