Quantitative butter filling device
By designing a butter quantitative oiling device and using a valve mechanism driven by a time relay and an air pressure pump, quantitative oiling is achieved, which solves the problem of time-consuming and low efficiency of manual oiling, improves product quality and production efficiency, and reduces oil pollution.
Patent Information
- Application Number
- CN202422880761.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In the existing technology, manual oiling methods are time-consuming, inefficient, and costly. The amount of oil applied is difficult to control, resulting in unstable product assembly quality, easy oil contamination, and difficulty in cleaning.
A butter quantitative oiling device was designed, which adopted a quantitative oil outlet system controlled by a time relay, combined with a pneumatic pump and a valve mechanism driven by a servo motor or an electric cylinder to achieve quantitative extrusion of butter. It was equipped with a replaceable gun nozzle to meet different needs.
It realizes semi-automatic quantitative oiling, improves product assembly quality, reduces defective rate, reduces oil pollution and cleaning difficulty, and improves production efficiency and quantitative accuracy.
Smart Images
Figure CN223388356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of butter beating equipment, in particular to a butter quantitative beating device. Background Art
[0002] During the production process in the assembly workshop, workpieces often need to be oiled. For example, the assembly process of a paper shredder mechanism requires three oiling processes. Workers use brushes to manually oil the shredder mechanism as it moves along the assembly line. This manual oiling method requires three oiling stations on the production line, resulting in high labor costs. Furthermore, manual oiling has the following disadvantages: it is time-consuming and inefficient; the amount of oil applied is difficult to control, making it easy to over- or under-apply, affecting product assembly quality; manual oiling can easily cause oil contamination on site, making it difficult to clean; and the product is prone to oil contamination. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a butter quantitative oiling device to achieve semi-automatic oiling, quantitative oil output, reduce the travel of oil pollution, and improve the assembly quality of the product.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a butter quantitative oiling device, comprising a mobile trolley, a control box, a butter barrel, a valve mechanism and an oil gun, the butter barrel is placed on the mobile trolley, the top sealing cover of the butter barrel is provided with a barrel cover, and the barrel cover is provided with a high-pressure oil squeezing mechanism; the valve mechanism is fixedly installed on the mobile trolley, and a high-pressure butter pipe is connected between the input end of the valve mechanism and the high-pressure oil squeezing mechanism; the oil gun and the output end of the valve mechanism are connected through another section of the high-pressure butter pipe, and a button switch is provided on the side of the oil gun; the control box is fixed on the mobile trolley, and the control box is provided with a time relay; the button switch and the valve mechanism are electrically connected to the time relay respectively, and constitute a quantitative oil output control module.
[0005] In a further technical solution, the high-pressure oil squeezing mechanism includes an air pressure pump, a pressure controller and an oil outlet pipe. The air pressure pump is installed on the barrel cover, the mobile trolley or the control box, and the output end of the air pressure pump is connected to the butter barrel; the pressure controller is fixedly installed on the barrel cover, one end of the pressure controller is connected to the oil outlet pipe, and the other end is connected to the high-pressure butter pipe; the oil outlet pipe is fixed on the inner side of the barrel cover, the top end of the oil outlet pipe is connected to the pressure controller, and the lower end extends downward to the bottom of the inner cavity of the butter barrel; the air pressure pump and the pressure controller are electrically connected to the control box respectively.
[0006] In a further technical solution, a funnel with an opening facing downward is provided at the bottom of the inner cavity of the butter barrel, the top of the funnel is connected to the bottom end of the oil outlet pipe, and the outer diameter of the funnel is smaller than the inner diameter of the butter barrel.
[0007] In a further technical solution, the valve mechanism includes an oil outlet valve and an oil outlet trigger device, the oil outlet trigger device and the oil outlet valve are respectively fixed on the mobile trolley, the input end and output end of the oil outlet valve are respectively connected to the corresponding high-pressure butter pipe, and a pressure handle is installed on one side of the oil outlet valve through an elastic hinge; the oil outlet trigger device is located on the side of the oil outlet valve where the pressure handle is provided, and the oil outlet trigger device has a top abutment, which contacts the pressure handle, and the oil outlet trigger device is electrically connected to the time relay.
[0008] In a further technical solution, the oil outlet trigger device includes a servo motor and a contact cam. The servo motor is fixed to the mobile trolley and electrically connected to the time relay. The cam is fixed to the output shaft of the servo motor and movably connected to the pressure handle.
[0009] In a further technical solution, the oil outlet trigger device includes a servo electric cylinder, which is vertically arranged downward and electrically connected to a time relay; the servo electric cylinder has a piston rod, and a top block is provided at the end of the piston rod, which contacts the pressure handle.
[0010] In a further technical solution, the oil outlet trigger device includes a trigger cylinder, which is arranged vertically downward and connected to a time relay; the trigger cylinder has another piston rod, and a top block is provided at the end of the piston rod, which contacts the pressure handle.
[0011] In a further technical solution, the oil gun includes a handle and a barrel, the handle is mounted on the middle and rear section of the barrel, and the button switch is located on one side of the handle; the rear end of the barrel is connected to a high-pressure grease tube, and the front end of the barrel is threaded with a replaceable nozzle.
[0012] In a further technical solution, gun nozzles of different specifications have muzzles with different aperture sizes to adjust the oil output.
[0013] In a further technical solution, a PCB board is provided inside the control box, and the button switch, time relay and valve mechanism are electrically connected to the PCB board respectively; a timing selection switch and a power switch are provided on the surface of the control box, and the timing selection switch and the power switch are electrically connected to the PCB board respectively.
[0014] After adopting the above structure, the advantages of the present invention compared with the prior art are: the present invention provides a butter quantitative greasing device, which uses a time relay to stably extrude the butter for a preset time, thereby realizing quantitative greasing, so that batch-produced workpieces can be subjected to relatively fixed greasing treatment, avoiding the situation of excessive or insufficient greasing, improving the assembly quality of the product, and reducing the defective rate; the oil outlet pipe provided with a funnel can reduce the formation of bubbles during the sinking process of the upper butter, avoid oiling explosion, and can further improve the greasing quality and quantitative accuracy; the oil gun is provided with a replaceable gun nozzle, and the operator can replace the gun nozzles of different calibers according to actual production needs to be suitable for greasing processing of more equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Figure 1 It is a structural diagram of the present utility model.
[0017] Figure 2 It is a cross-sectional view of the butter barrel of the present invention.
[0018] Figure 3 It is a connection diagram of the quantitative oil output control module in the utility model. DETAILED DESCRIPTION
[0019] The following are merely preferred embodiments of the present invention and do not limit the scope of protection of the present invention.
[0020] like Figures 1 to 3 As shown, a butter quantitative oiling device includes a mobile trolley 9, a control box 90, a butter barrel 8, a valve mechanism and an oil gun 5. The butter barrel 8 is placed on the mobile trolley 9, and the top sealing cover of the butter barrel 8 is provided with a barrel cover 81, and the barrel cover 81 is provided with a high-pressure oil squeezing mechanism; the valve mechanism is fixedly installed on the mobile trolley 9, and a high-pressure butter pipe 31 is connected between the input end of the valve mechanism and the high-pressure oil squeezing mechanism; the oil gun 5 and the output end of the valve mechanism are connected through another section of the high-pressure butter pipe 31, and a button switch 51 is provided on the side of the oil gun 5; the control box 90 is fixed to the mobile trolley 9, and the control box 90 is provided with a time relay 12; the button switch 51 and the valve mechanism are respectively electrically connected to the time relay 12, and form a quantitative oil output control module.
[0021] The utility model provides a quantitative butter greasing device, which uses a time relay 12 to stably extrude butter for a preset time, thereby achieving quantitative buttering, so that batch-produced workpieces can be greased in a relatively fixed manner, avoiding the situation of over-greasing or under-greasing, improving the assembly quality of the product, and reducing the defective rate.
[0022] Specifically, rollers 91 are provided at the bottom of the mobile trolley 9, so that the operator can conveniently move the equipment to different positions according to needs and work at different processing positions, thereby further improving the flexibility of the equipment.
[0023] Specifically, the high-pressure oil squeezing mechanism includes an air pressure pump, a pressure controller 82 and an oil outlet pipe 83. The air pressure pump is arranged on the barrel cover 81, the mobile trolley 9 or the control box 90, and the output end of the air pressure pump is connected to the butter barrel 8; the pressure controller 82 is fixedly installed on the barrel cover 81, one end of the pressure controller 82 is connected to the oil outlet pipe 83, and the other end is connected to the high-pressure butter pipe 31; the oil outlet pipe 83 is fixed on the inner side of the barrel cover 81, the top end of the oil outlet pipe 83 is connected to the pressure controller 82, and the lower end extends downward to the bottom of the inner cavity of the butter barrel 8; the air pressure pump and the pressure controller 82 are electrically connected to the control box 90 respectively.
[0024] Specifically, a high-pressure one-way air valve 86 is provided on the top of the barrel cover 81, and the butter barrel 8 is connected to the air pressure pump through the high-pressure one-way air valve 86.
[0025] The butter quantitative oiling device in this embodiment maintains the internal pressure of the barrel within a set working internal pressure range, so that the amount of butter squeezed out per unit time remains relatively stable, with small errors and low costs.
[0026] Specifically, a downward-facing funnel 84 is provided at the bottom of the inner cavity of the butter barrel 8. The top end of the funnel 84 is connected to the bottom end of the oil outlet pipe 83. The outer diameter of the funnel 84 is smaller than the inner diameter of the butter barrel 8. The oil outlet pipe 83 equipped with the funnel 84 can reduce the formation of bubbles during the sinking of the upper butter, avoid gas explosion during oil pumping, and further improve the quality of oil pumping and the accuracy of quantitative measurement.
[0027] Specifically, the valve mechanism includes an oil outlet valve 3 and an oil outlet trigger device 2. The oil outlet trigger device 2 and the oil outlet valve 3 are respectively fixed to the mobile trolley 9. The input end and the output end of the oil outlet valve 3 are respectively connected to the corresponding high-pressure butter pipe 31. A pressure handle is installed on one side of the oil outlet valve 3 through an elastic hinge; the oil outlet trigger device 2 is located on the side of the oil outlet valve 3 where the pressure handle is provided. The oil outlet trigger device 2 has a top abutment, which contacts the pressure handle. The oil outlet trigger device 2 is electrically connected to the time relay 12.
[0028] In this embodiment, the oil discharge trigger device 2 uses a trigger cylinder, which is vertically downwardly arranged and connected to the time relay 12. The trigger cylinder has another piston rod, and the end of the piston rod is provided with a push block, which contacts the pressure handle. This has the advantage of fast triggering action, meeting production requirements.
[0029] In addition, the oil discharge trigger device 2 can also be powered by a servo motor or a servo electric cylinder.
[0030] The oil discharge trigger device 2 composed of a servo motor includes a servo motor and a contact cam. The servo motor is fixed to the mobile trolley 9 and is electrically connected to the time relay 12; the cam is fixed to the output shaft of the servo motor, and the cam is movably connected to the pressure handle; the oil discharge trigger device 2 composed of a servo electric cylinder includes a servo electric cylinder, which is vertically arranged downward and electrically connected to the time relay 12; the servo electric cylinder has a piston rod, and a top block is provided at the end of the piston rod, and the top block contacts the pressure handle.
[0031] The oil outlet valve 3 is improved and automated by the oil outlet trigger device 2, and the cost is low to meet the technical requirements of quantitative oil pumping.
[0032] In addition to the oil discharge triggering device 2 shown above, other types of oil discharge triggering devices 2 may also be used, which will not be described in detail here.
[0033] Specifically, the grease gun 5 comprises a handle and a barrel. The handle is mounted on the middle and rear end of the barrel, and a push button switch 51 is located on one side of the handle. The rear end of the barrel is connected to the high-pressure grease hose 31, and the front end of the barrel is threaded with a replaceable nozzle. The grease gun 5 has a replaceable nozzle, allowing the operator to replace nozzles of different calibers according to actual production needs, thereby adapting to a wider range of equipment for oiling processes.
[0034] Specifically, gun nozzles of different specifications have muzzles with different aperture sizes to adjust the oil output.
[0035] Specifically, a PCB board is provided inside the control box 90, and the button switch 51, the time relay 12 and the valve mechanism are electrically connected to the PCB board respectively; a timing selection switch 102 and a power switch 101 are provided on the surface of the control box 90, and the timing selection switch 102 and the power switch 101 are electrically connected to the PCB board respectively.
[0036] The operator can turn on the equipment through the power switch 101 according to actual production needs, and use the timing selection switch 102 to determine whether to start quantitative oiling. If the timing selection switch 102 is turned off, the equipment will continue to oil.
[0037] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.
Claims
1. A butter quantitative oiling device, characterized by: It includes a mobile trolley (9), a control box (90), a butter barrel (8), a valve mechanism and a grease gun (5). The butter barrel (8) is placed on a mobile trolley (9), and the top sealing cover of the butter barrel (8) is provided with a barrel cover (81), and the barrel cover (81) is provided with a high-pressure oil squeezing mechanism; The valve mechanism is fixedly mounted on the mobile trolley (9), and a high-pressure butter pipe (31) is connected between the input end of the valve mechanism and the high-pressure oil squeezing mechanism; The oil gun (5) is connected to the output end of the valve mechanism via another section of a high-pressure butter pipe (31), and a button switch (51) is provided on the side of the oil gun (5); The control box (90) is fixed to the mobile trolley (9), and the control box (90) is provided with a time relay (12); The button switch (51) and the valve mechanism are electrically connected to the time relay (12) respectively, and form a quantitative oil output control module.
2. The butter quantitative oiling device according to claim 1, characterized in that: The high-pressure oil squeezing mechanism includes an air pressure pump, a pressure controller (82) and an oil outlet pipe (83). The air pressure pump is arranged on the barrel cover (81), the mobile trolley (9) or the control box (90), and the output end of the air pressure pump is connected to the butter barrel (8); The pressure controller (82) is fixedly mounted on the barrel cover (81), one end of the pressure controller (82) is connected to the oil outlet pipe (83), and the other end is connected to the high-pressure butter pipe (31); The oil outlet pipe (83) is fixed to the inner side of the barrel cover (81), the top end of the oil outlet pipe (83) is connected to the pressure controller (82), and the bottom end extends downward to the bottom of the inner cavity of the butter barrel (8); The air pressure pump and the pressure controller (82) are electrically connected to the control box (90) respectively.
3. The butter quantitative oiling device according to claim 2, characterized in that: A funnel (84) with an opening facing downward is provided at the bottom of the inner cavity of the butter barrel (8), the top end of the funnel (84) is connected to the bottom end of the oil outlet pipe (83), and the outer diameter of the funnel (84) is smaller than the inner diameter of the butter barrel (8).
4. The butter quantitative oiling device according to claim 1, characterized in that: The valve mechanism comprises an oil outlet valve (3) and an oil outlet trigger device (2). The oil outlet trigger device (2) and the oil outlet valve (3) are respectively fixed to the mobile trolley (9). The input end and the output end of the oil outlet valve (3) are respectively connected to the corresponding high-pressure butter pipe (31). A pressure handle is installed on one side of the oil outlet valve (3) through an elastic hinge. The oil outlet trigger device (2) is located on the side of the oil outlet valve (3) where the pressure handle is provided. The oil outlet trigger device (2) has an abutment top that contacts the pressure handle. The oil outlet trigger device (2) is electrically connected to the time relay (12).
5. The butter quantitative oiling device according to claim 4, characterized in that: The oil discharge trigger device (2) comprises a servo motor and a contact cam, wherein the servo motor is fixed to the mobile trolley (9) and electrically connected to the time relay (12); the cam is fixed to the output shaft of the servo motor and movably connected to the pressure handle.
6. The butter quantitative oiling device according to claim 4, characterized in that: The oil discharge trigger device (2) comprises a servo electric cylinder, which is arranged vertically downward and electrically connected to the time relay (12); the servo electric cylinder has a piston rod, and the end of the piston rod is provided with a push block, which contacts the pressure handle.
7. The butter quantitative oiling device according to claim 4, characterized in that: The oil discharge trigger device (2) comprises a trigger cylinder, which is arranged vertically downward and connected to the time relay (12); the trigger cylinder has another piston rod, and the end of the piston rod is provided with a push block, which contacts the pressure handle.
8. The butter quantitative oiling device according to claim 1, characterized in that: The oil gun (5) comprises a handle and a barrel, wherein the handle is sleeved on the middle and rear section of the barrel, and the button switch (51) is arranged on one side of the handle; the rear end of the barrel is connected to the high-pressure grease pipe (31), and the front end of the barrel is threadedly mounted with a replaceable nozzle.
9. The butter quantitative oiling device according to claim 8, characterized in that: The gun nozzles of different specifications have gun muzzles with different aperture sizes to adjust the oil output.
10. The butter quantitative oiling device according to claim 1, characterized in that: A PCB board is provided inside the control box (90), and the button switch (51), the time relay (12), and the valve mechanism are electrically connected to the PCB board respectively; a timing selection switch (102) and a power switch (101) are provided on the surface of the control box (90), and the timing selection switch (102) and the power switch (101) are electrically connected to the PCB board respectively.