Toughness detection equipment for textile materials

Through the design of the support frame and fixed shaft, the textile material is evenly wound. Combined with the force sensor and distance sensor, the problem of uneven force at the clamping point in the toughness test of textile materials is solved, and the detection precision and accuracy of the results are improved.

CN223389561UActive Publication Date: 2025-09-26FOSHAN QUALITY MEASUREMENT SUPERVISION & TESTING CENT
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Patent Information

Application Number
CN202422515629.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-26
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

In existing methods for testing the toughness of textile materials, the clamping point is subjected to greater force and is prone to breaking first, resulting in inaccurate test results.

Method used

A stretching mechanism is adopted, and through the design of a support frame and a fixed shaft, the textile material is evenly wound around the fixed shaft. Combined with a force sensor and a distance sensor, the force and deformation of the textile material are monitored in real time, and a load-elongation curve is drawn.

Benefits of technology

It achieves uniform force on all parts of the textile material, makes the test results more accurate, prevents errors caused by loose fixation or uneven force, and meets the high-standard quality control and product development needs of the modern textile industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses toughness detection equipment for textile materials, which comprises a machine base and the textile materials, and further comprises a stretching mechanism and a control mechanism, the stretching mechanism comprises two supporting frames, the inner walls of the two supporting frames are rotationally connected with fixing shafts, the outer walls of the fixing shafts are hinged with fixing covers, one ends of the fixing shafts are provided with limiting blocks, and the limiting blocks are arranged on the supporting frames; limiting holes which are uniformly distributed are formed in the circumferential outer wall of the limiting block, a fixing block is arranged on the outer wall of one side of the supporting frame, a circular hole is formed in the top of the fixing block, and an inserting rod is inserted into the circular hole. The toughness detection equipment for the textile material, provided by the utility model, has the technical effects that the stress of each part of the textile material is the same, the detection result is more accurate, and the large error of the detection result caused by loose fixation or non-uniform stress of the textile material is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile material detection, in particular to a toughness detection device for textile materials. Background Art

[0002] Textile materials refer to fibers and fiber products, specifically fibers, yarns, fabrics and their composites. They are characterized by tiny individual fibers. Through artificial methods and utilizing the properties of fibers, the fibers are arranged and constructed into materials with practical structures, properties and shapes.

[0003] In the textile industry, a material's toughness is a key indicator for evaluating its quality and suitability. Toughness not only affects a textile's durability and resistance to breakage, but also directly impacts wearing comfort and overall product performance. With the continuous advancement of textile technology and increasing consumer demand for products, accurate testing of textile material toughness has become increasingly important.

[0004] The existing method for testing the toughness of textile materials involves clamping the two ends of the textile material and pulling it in opposite directions. Although the test results are more accurate than hand-pulling tests or simple mechanical tensile tests, the clamping points are subjected to greater force and often break first, which is not conducive to accurately testing the actual toughness of the textile material. Utility Model Content

[0005] The utility model discloses a toughness testing device for textile materials, aiming to solve the technical problem that the clamping part of the existing textile material toughness testing is subjected to large force and often breaks first, which is not conducive to accurately testing the actual toughness of the textile material.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A toughness testing device for textile materials, comprising a machine base and textile materials, and further comprising:

[0008] Stretching mechanism: It includes two support frames, the inner walls of the two support frames are rotatably connected to fixed shafts, the outer walls of the fixed shafts are hinged with fixed covers, a limit block is provided at one end of the fixed shaft, and the circumferential outer wall of the limit block is provided with evenly distributed limit holes, a fixed block is provided on the outer wall of one side of the support frame, a circular hole is provided on the top of the fixed block, and a rod is inserted into the circular hole.

[0009] In this solution, one end of the textile material is placed between the fixed cover and the fixed shaft, the fixed cover is rotated to press the textile material, and then the fixed shaft and the fixed cover are rotated as a whole so that the textile material is wrapped around the outer wall of the fixed shaft and the fixed cover, and then wrapped around one more circle to ensure that the textile material is firmly wound on the fixed shaft. The force applied to each part of the textile material is the same, and the test results are more accurate, which prevents large errors in the test results caused by the textile material being loosely fixed or unevenly stressed.

[0010] In a preferred embodiment, a gantry is provided on the top of the machine base, and electric slide rails are provided on the left and right inner walls of the gantry, and a slide rod is slidably connected to the electric slide rail, and a distance measuring sensor is provided on one outer wall of the slide rod, and a scale is provided on one inner wall of the gantry, and a mounting bracket is fixed to the bottom of the slide rod, and a mounting block is fixed to the bottom of the mounting bracket, and a pad is provided between the mounting block and the mounting bracket, and a first connecting rod is provided at the bottom of the mounting block, and a force sensor is provided inside the mounting block, the upper support frame is fixed to the bottom of the first connecting rod, the top of the machine base is fixed with a fixing seat, the top of the fixing seat is fixed with a second connecting rod, and the lower support frame is fixed to the top of the second connecting rod, a control system is provided in the machine base, and the control system is electrically connected to the distance measuring sensor and the force sensor, and a display screen and control keys are respectively provided on one outer wall of the machine base.

[0011] By adopting the above scheme, the force exerted on the textile material is converted into an electrical signal through a force sensor, and the load value and breaking strength are displayed on the display screen. At the same time, a digital pulse proportional to the deformation of the textile material is measured by a distance sensor, and the deformation of the sample is displayed on the display screen. A load-elongation curve can also be drawn to display the mechanical properties of the textile material during the entire force change process, thereby improving the detection accuracy of the textile material and facilitating comprehensive and objective monitoring and analysis of the mechanical behavior of the textile material during the stretching process, thereby meeting the high standards of the modern textile industry for quality control and product development.

[0012] As can be seen from the above, a toughness testing device for textile materials includes a machine base and textile materials, and also includes:

[0013] The stretching mechanism comprises two support frames, the inner walls of the two support frames are rotatably connected to fixed shafts, the outer walls of the fixed shafts are hinged with fixed covers, a fixed block is provided on one outer wall of the support frame, a limit block is provided at one end of the fixed shaft, the circumferential outer wall of the limit block is provided with evenly distributed limit holes, a fixed block is provided on one outer wall of the support frame, the top of the fixed block is provided with a circular hole, and a rod is inserted into the circular hole. The toughness testing device for textile materials provided by the utility model has the technical effect of making the force applied to the textile material uniform, making the test results more accurate, and preventing large errors in the test results caused by loose fixation or uneven force on the textile material. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a toughness testing device for textile materials proposed in the present utility model.

[0015] Figure 2The present invention provides a schematic structural diagram of a stretching mechanism for a toughness testing device for textile materials.

[0016] Figure 3 This is a schematic diagram of the support frame structure of a toughness testing device for textile materials proposed in the present invention.

[0017] Figure 4 This is a schematic diagram of the fixed shaft structure of a toughness testing device for textile materials proposed by the present invention.

[0018] In the accompanying drawings: 1. Distance measuring sensor; 2. Gantry; 3. Scale; 4. Control key; 5. Sliding bar; 6. Textile material; 7. Machine base; 8. Display screen; 9. Mounting frame; 10. Mounting block; 11. Support frame; 12. Fixed shaft; 13. Fixed seat; 14. Pad; 15. First connecting rod; 16. Insert rod; 17. Fixed block; 18. Limit block; 19. Limit hole; 20. Fixed cover. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0021] The utility model discloses a toughness testing device for textile materials, which is mainly used in scenarios where the clamping parts of existing textile material toughness testing are subjected to large forces and often break first, which is not conducive to accurately testing the actual toughness of the textile material.

[0022] Reference Figure 1 、 Figure 3 and Figure 4 , a toughness testing device for textile materials, comprising a machine base 7 and a textile material 6, and further comprising:

[0023] Stretching mechanism: It includes two support frames 11, the inner walls of the two support frames 11 are rotatably connected to the fixed shaft 12, the outer wall of the fixed shaft 12 is hinged with a fixed cover 20, one end of the fixed shaft 12 is provided with a limit block 18, the circumferential outer wall of the limit block 18 is provided with evenly distributed limit holes 19, one side outer wall of the support frame 11 is provided with a fixed block 17, the top of the fixed block 17 is provided with a circular hole, and the circular hole is inserted with an insertion rod 16.

[0024] Specifically, fix the position of the fixed shaft 12, flip the fixed cover 20 upward, put one end of the textile material 6 between the fixed cover 20 and the fixed shaft 12, rotate the fixed cover 20 to press the textile material 6, and then rotate the fixed shaft 12 and the fixed cover 20 as a whole, so that the textile material 6 is wrapped around the outer wall of the fixed shaft 12 and the fixed cover 20, and wrap it one more circle to ensure that the textile material 6 is firmly wound on the fixed shaft 12, move the insertion rod 16 downward and insert it into the limiting hole 19 to limit the rotation of the fixed shaft 12, and the other end of the textile material 6 is also wrapped and fixed, so that the two ends of the textile material 6 can be fixed tightly, and then the toughness of the textile material 6 is tested by stretching. The force applied to each part of the textile material 6 is the same, and the test result is more accurate, which prevents the textile material 6 from being loosely fixed or unevenly stressed, resulting in large errors in the test results.

[0025] Reference Figure 1 and Figure 2 In a preferred embodiment, a gantry 2 is provided on the top of the machine base 7, and electric slide rails are provided on the inner walls on the left and right sides of the gantry 2. A slide rod 5 is slidably connected in the electric slide rails. A distance sensor 1 is provided on one outer wall of the slide rod 5, and a scale 3 is provided on one inner wall of the gantry 2. A mounting bracket 9 is fixed to the bottom of the slide rod 5, and a mounting block 10 is fixed to the bottom of the mounting bracket 9. A pad 14 is provided between the mounting block 10 and the mounting bracket 9, and a first connecting rod 15 is provided at the bottom of the mounting block 10. A force sensor is provided inside the mounting block 10, and an upper support frame 11 is fixed to the bottom of the first connecting rod 15. A fixing seat 13 is fixed to the top of the fixing seat 13, and a second connecting rod is fixed to the top of the second connecting rod. A control system is provided in the machine base 7, and the control system is electrically connected to the distance sensor 1 and the force sensor. A display screen 8 and a control key 4 are respectively provided on one outer wall of the machine base 7.

[0026] Specifically, after fixing the textile material 6, the starting device moves the slide bar 5 slowly upward, pulling the textile material 6 until it breaks. The force applied to the textile material 6 is converted into an electrical signal by the force sensor, and the load value and breaking strength are displayed on the display screen 8. At the same time, a digital pulse proportional to the deformation of the textile material 6 is measured by the distance sensor 1, and the deformation of the sample is displayed on the display screen 8. The load-elongation curve can also be drawn to display the mechanical properties of the textile material 6 during the entire force change process, thereby improving the detection accuracy of the textile material 6 and facilitating comprehensive and objective monitoring and analysis of the mechanical behavior of the textile material during the stretching process, thereby meeting the high standards of the modern textile industry for quality control and product development.

[0027] Working principle: When in use, fix the position of the fixed shaft 12, flip the fixed cover 20 upwards, place one end of the textile material 6 between the fixed cover 20 and the fixed shaft 12, rotate the fixed cover 20 to press the textile material 6, and then rotate the fixed shaft 12 and the fixed cover 20 as a whole, so that the textile material 6 is wrapped around the outer wall of the fixed shaft 12 and the fixed cover 20, and wrap it one more circle to ensure that the textile material 6 is firmly wound on the fixed shaft 12, move the insertion rod 16 downward and insert it into the limit hole 19 to limit the rotation of the fixed shaft 12. The other end of the textile material 6 is also wrapped and fixed. After fixing the textile material 6, start the device to make the slide bar 5 move slowly upward, pulling the textile material 6 until it breaks. The force applied to the textile material 6 is converted into an electrical signal by the force sensor, and the load value and breaking strength are displayed on the display screen 8. At the same time, the digital pulse proportional to the deformation of the textile material 6 is measured by the distance sensor 1, and the deformation of the sample is displayed on the display screen 8.

[0028] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A toughness testing device for textile materials, comprising a machine base (7) and textile material (6), characterized in that: Also includes: The stretching mechanism comprises two support frames (11), the inner walls of the two support frames (11) are rotatably connected to a fixed shaft (12), the outer wall of the fixed shaft (12) is hinged with a fixed cover (20), one end of the fixed shaft (12) is provided with a limit block (18), the circumferential outer wall of the limit block (18) is provided with evenly distributed limit holes (19), one side outer wall of the support frame (11) is provided with a fixed block (17), the top of the fixed block (17) is provided with a circular hole, and an insertion rod (16) is inserted into the circular hole.

2. The toughness testing device for textile materials according to claim 1, characterized in that: A gantry (2) is provided on the top of the machine base (7), and electric slide rails are provided on the inner walls on the left and right sides of the gantry (2).

3. The toughness testing device for textile materials according to claim 2, characterized in that: A slide rod (5) is slidably connected in the electric slide rail, a distance measuring sensor (1) is provided on one outer wall of the slide rod (5), and a scale (3) is provided on one inner wall of the gantry (2).

4. The toughness testing device for textile materials according to claim 3, characterized in that: A mounting frame (9) is fixed to the bottom of the slide bar (5), a mounting block (10) is fixed to the bottom of the mounting frame (9), and a cushion block (14) is provided between the mounting block (10) and the mounting frame (9).

5. The toughness testing device for textile materials according to claim 4, characterized in that: A first connecting rod (15) is provided at the bottom of the mounting block (10), a force sensor is provided inside the mounting block (10), and the upper support frame (11) is fixed to the bottom of the first connecting rod (15).

6. The toughness testing device for textile materials according to claim 5, characterized in that: A fixing seat (13) is fixed on the top of the machine base (7), a second connecting rod is fixed on the top of the fixing seat (13), and the support frame (11) below is fixed to the top of the second connecting rod. A control system is provided in the machine base (7), and the control system is electrically connected to the distance sensor (1) and the force sensor.

7. The toughness testing device for textile materials according to claim 1, characterized in that: A display screen (8) and control keys (4) are respectively provided on one side outer wall of the machine base (7).