Comprehensive testing device for safety performance of battery

By designing a battery testing device with clamping components and protective components, the problem of battery movement and damage during testing is solved, and stable clamping and pressure monitoring are achieved to ensure battery safety and test accuracy.

CN223389779UActive Publication Date: 2025-09-26CHANGZHOU HEPU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422323170.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-09-26
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

Existing battery testing devices can easily cause batteries to move or fall off when clamping, cannot flexibly adapt to batteries of different shapes and sizes, and lack protective measures, which may damage the batteries and testing equipment.

Method used

A comprehensive testing device consisting of a clamping assembly and a protection assembly was designed. The clamping assembly uses a hydraulic rod and gear system to achieve stable clamping. The protection assembly uses springs and pressure sensors to prevent excessive pressure from damaging the battery and alarms when the pressure exceeds the limit.

Benefits of technology

It can firmly clamp batteries of different models, prevent batteries from rolling and being damaged, ensure test accuracy, and alarm when the pressure exceeds the limit to protect battery safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery testing, in particular to a comprehensive testing device for the safety performance of a battery, which comprises an operation table, a fixed plate assembly is fixedly connected to the top of the operation table and comprises a fixed plate body fixedly connected with the operation table, and a baffle is fixedly connected to the side face of the fixed plate body. A moving groove is formed in the side face of the baffle, a first sliding groove, a second sliding groove and a limiting groove are formed in the side face of the fixing plate body, a clamping assembly is arranged on the side face of the fixing plate body, protection assemblies are arranged on the side faces of the second long strip and the third long strip, and a control box is fixedly connected to the top of the operation table. And a display screen, an alarm and a button are arranged at the top of the control box, the display screen and the alarm are electrically connected with the pressure sensor, the button is electrically connected with the electric telescopic rod, the button is electrically connected with the hydraulic rod, and by arranging the clamping assembly and the protection assembly, clamping and fixing of different types of batteries and protection of the batteries are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery testing, in particular to a comprehensive testing device for battery safety performance. Background Art

[0002] Power batteries, with their excellent properties such as high operating voltage, high energy density, and low self-discharge, are a key development project in my country's new energy sector and are being rapidly promoted and applied in areas such as electric vehicles. As power batteries increase in size, energy density, and operating environments become more severe, battery safety risks are becoming increasingly serious. Consequently, numerous scholars at home and abroad have conducted research on battery thermal characteristics and thermal runaway to deepen their understanding of the root causes of thermal runaway and fires, and to identify the main causes of battery unsafety. Furthermore, quantitatively evaluating the thermal safety performance of battery cells and modules, and quantitatively clarifying the manifestations and hazards of special phenomena such as thermal runaway, provide guidance for the development of high-safety battery systems, reduce the likelihood of battery safety accidents, and provide theoretical basis and technical support for the industrial application of large-scale batteries.

[0003] The Chinese authorized publication number is CN 209311655 U, a comprehensive battery safety performance test device. The bottom of the test box is wedge-shaped, with slide grooves on both sides of the wedge-shaped bottom. The battery can be easily moved up the wedge-shaped bottom under the fixation of the battery clamp. After moving to the specified position, the positioning rod is inserted into the horizontal groove in the slide groove to prevent the battery from moving. After the test is completed, the positioning rod is removed, and the battery can be moved downward, reducing the trouble of manual battery handling.

[0004] However, this patent still has certain shortcomings when in use. When the current test device clamps the battery, since the battery shell is mostly curved, it is easy for the battery to move or fall off during the test, which may damage the test equipment, thereby causing the test equipment to be unable to accurately measure the battery parameters, and it cannot flexibly clamp batteries of different shapes and sizes, which brings great inconvenience to the testing work. In addition, the existing test device does not have a protective device for the battery, and the high pressure during clamping may cause damage to the battery. Utility Model Content

[0005] The purpose of the present invention is to provide a comprehensive test device for battery safety performance to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] 18. The repairing kit for automotive dents, according to claim 1, wherein a bottom of the foot stand comprises a through-hole, and the two foot pieces comprise two bosses, wherein the bosses comprise a through-hole, a screw bolt, and a nut. The through-hole comprises a first end, a second end, and a second end. The bosses comprise a through-hole, a second end, and a second end. The bosses comprise a through-hole, a second end, and a second end.

[0008] As a preferred solution of the present invention, sliding grooves are respectively provided on the sides of the first U-shaped block and the second U-shaped block corresponding to the positions of the first rack and the second rack, the second rack is slidably connected to the first U-shaped block, the first rack and the second U-shaped block are slidably connected, the bottom of the first rack is meshed with a gear, the bottom of the gear is meshed with the second rack, the sides of the first U-shaped block and the second U-shaped block are respectively fixedly connected with the second long strip and the third long strip, and the second long strip and the third long strip are both slidably connected to the movable groove.

[0009] As a preferred solution of the present invention, the sides of the second and third strips are provided with protection components, and the protection components include two fixing blocks fixedly connected to the sides of the second and third strips respectively.

[0010] As a preferred solution of the present invention, a spring is provided on the side surfaces of the two fixing blocks, one end of the spring is elastically connected to the fixing block, and the other end of the spring is elastically connected to the support seat.

[0011] As a preferred solution of the present invention, a damping rod is provided inside the spring, a positioning block is fixedly connected to the side of the left support seat, and a pressure sensor is fixedly connected to the side of the right support seat.

[0012] As a preferred solution of the present invention, the top of the operating table is fixedly connected to an electric telescopic rod, and the top of the electric telescopic rod is fixedly connected to a support block.

[0013] As a preferred solution of the present invention, a control box is fixedly connected to the top of the operating table, and a display screen, an alarm and buttons are respectively provided on the top of the control box.

[0014] As a preferred solution of the present invention, the display screen and the alarm are electrically connected to the pressure sensor, the button is electrically connected to the electric telescopic rod, and the button is electrically connected to the hydraulic rod.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. In the utility model, by setting a clamping assembly, it is possible to clamp batteries of different types. The groove set on the top of the support block can prevent the battery from rolling. The height is controlled by controlling the electric telescopic rod to extend and retract through the button. When the battery needs to be clamped, the hydraulic rod is first extended and the battery is placed on the top of the support block. The height of the support block is adjusted by the electric telescopic rod, and one end of the battery and the positioning block are aligned. The hydraulic rod is controlled to extend and retract, so that the hydraulic rod drives the first long strip to control the first U-shaped block to move. When the first U-shaped block moves, it drives the gear to rotate. The rotation of the gear drives the second rack and the second U-shaped block to move in the opposite direction, so that the second long strip and the third long strip move to the middle position, thereby achieving clamping of the battery.

[0017] 2. In the utility model, the protection of the battery is achieved by setting a protection component to avoid damage to the battery due to excessive pressure. When the second long strip and the third long strip move toward the middle, the battery is squeezed. During the clamping process, the spring buffers the battery to prevent damage to the battery. The pressure is then detected by the pressure sensor. When the pressure exceeds the limit value, the pressure sensor controls the alarm to sound an alarm. At the same time, the pressure value will be displayed on the display screen to prevent damage to the battery due to high pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an overall schematic diagram of the utility model;

[0019] Figure 2 It is an overall side schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the clamping assembly of the present utility model;

[0021] Figure 4 This is a schematic top view of the clamping assembly of the present invention;

[0022] Figure 5 This is a schematic diagram of a fixing plate of the present invention.

[0023] In the figure: 1. operating table; 2. fixed plate assembly; 3. baffle; 4. moving groove; 5. protection assembly; 6. clamping assembly; 7. control box; 8. display screen; 9. alarm; 10. button; 11. electric telescopic rod; 12. support block; 201. fixed plate body; 202. first sliding groove; 203. second sliding groove; 204. limiting groove; 501. fixed block; 502. spring; 503. damping rod; 504. support seat; 505. positioning block; 506. pressure sensor; 601. support plate; 602. hydraulic rod; 603. first long strip; 604. first U-shaped block; 605. first rack; 606. gear; 607. second U-shaped block; 608. second rack; 609. second long strip; 610. third long strip; 611. first T-shaped block; 612. second T-shaped block; 613. slide groove. DETAILED DESCRIPTION

[0024] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] For examples, see Figure 1-5 , the utility model provides a technical solution:

[0026] A comprehensive testing device for battery safety performance includes an operating table 1, wherein a fixed plate assembly 2 is fixedly connected to the top of the operating table 1, the fixed plate assembly 2 includes a fixed plate body 201 fixedly connected to the operating table 1, a baffle 3 is fixedly connected to the side of the fixed plate body 201, a movable groove 4 is provided on the side of the baffle 3, a first sliding groove 202, a second sliding groove 203 and a limit groove 204 are respectively provided on the side of the fixed plate body 201, a clamping assembly 6 is provided on the side of the fixed plate body 201, and a protection assembly 5 is provided on the side of the second long strip 609 and the third long strip 610, a control box 7 is fixedly connected to the top of the operating table 1, and a display screen 8, an alarm 9 and a button 10 are respectively provided on the top of the control box 7, the display screen 8 and the alarm 9 are electrically connected to the pressure sensor 506, the button 10 is electrically connected to the electric telescopic rod 11, and the button 10 is electrically connected to the hydraulic rod 602.

[0027] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the clamping assembly 6 includes a support plate 601 located on the side of the fixed plate body 201, the side of the support plate 601 is fixedly connected to a hydraulic rod 602, the side of the hydraulic rod 602 is fixedly connected to a first long strip 603, the first long strip 603 and the limiting groove 204 are slidably connected, the first sliding groove 202 is slidably connected with a first T-shaped block 611, the second sliding groove 203 is slidably connected with a second T-shaped block 612, the side of the first T-shaped block 611 is fixedly connected to a first U-shaped block 604, the side of the first U-shaped block 604 is fixedly connected to a first rack 605, the side of the second T-shaped block 612 is fixedly connected to a second U-shaped block 607, the side of the second U-shaped block 607 is fixedly connected to a second rack 608, the first U-shaped The sides of the block 604 and the second U-shaped block 607 are respectively provided with sliding grooves 613 corresponding to the positions of the first rack 605 and the second rack 608. The second rack 608 and the first U-shaped block 604 are slidably connected. The first rack 605 and the second U-shaped block 607 are slidably connected. The bottom of the first rack 605 is meshed with the gear 606. The bottom of the gear 606 is meshed with the second rack 608. The sides of the first U-shaped block 604 and the second U-shaped block 607 are respectively fixedly connected with the second long strip 609 and the third long strip 610. The second long strip 609 and the third long strip 610 are both slidably connected to the movable groove 4. The top of the operating table 1 is fixedly connected with the electric telescopic rod 11, and the top of the electric telescopic rod 11 is fixedly connected with the support block 12.

[0028] Among them, by setting up the clamping component 6, it is possible to clamp batteries of different types. The groove set on the top of the support block 12 can prevent the battery from rolling. The button 10 is used to control the electric telescopic rod 11 to extend and retract to control the height. When the battery needs to be clamped, the hydraulic rod 602 is first extended and the battery is placed on the top of the support block 12. The height of the support block 12 is adjusted by the electric telescopic rod 11, and one end of the battery and the positioning block 505 are aligned. The hydraulic rod 602 is controlled to extend and retract, so that the hydraulic rod 602 drives the first long strip 603 to control the first U-shaped block 604 to move. When the first U-shaped block 604 moves, it drives the gear 606 to rotate. The gear 606 rotates and drives the second rack 608 and the second U-shaped block 607 to move in the opposite direction, so that the second long strip 609 and the third long strip 610 move to the middle position, thereby achieving clamping of the battery.

[0029] In this embodiment, Figure 1 、 Figure 3 and Figure 4As shown, the protection component 5 includes two fixed blocks 501 fixedly connected to the sides of the second long strip 609 and the third long strip 610 respectively, and a spring 502 is provided on the sides of the two fixed blocks 501. One end of the spring 502 is elastically connected to the fixed block 501, and the other end of the spring 502 is elastically connected to the support seat 504. A damping rod 503 is provided inside the spring 502, and a positioning block 505 is fixedly connected to the side of the left support seat 504, and a pressure sensor 506 is fixedly connected to the side of the right support seat 504.

[0030] Among them, by setting up the protection component 5, the battery is protected to avoid damage to the battery due to excessive pressure. When the second long strip 609 and the third long strip 610 move toward the middle, the battery is squeezed. During the clamping process, the spring 502 buffers the battery to prevent damage to the battery. The pressure is then detected by the pressure sensor 506. When the pressure exceeds the limit value, the pressure sensor 506 controls the alarm 9 to issue an alarm prompt. At the same time, the pressure value will be displayed on the display screen 8 to prevent damage to the battery due to high pressure.

[0031] The working process of the utility model is as follows: when the comprehensive test device for battery safety performance designed by the present invention is in operation, when it is necessary to clamp the battery, the hydraulic rod 602 is first extended, the battery is placed on the top of the support block 12, the height of the support block 12 is adjusted by the electric telescopic rod 11, and one end of the battery is aligned with the positioning block 505, the hydraulic rod 602 is controlled to be extended and retracted, so that the hydraulic rod 602 drives the first long strip 603 to control the first U-shaped block 604 to move, and when the first U-shaped block 604 moves, it drives the gear 606 to rotate, and the gear 606 rotates to drive the second rack 608 and the first rack 609. The second U-shaped block 607 moves in the opposite direction, so that the second long strip 609 and the third long strip 610 move to the middle position, thereby clamping the battery. When the second long strip 609 and the third long strip 610 move to the middle, the battery is squeezed. During the clamping process, the spring 502 buffers the battery to prevent damage to the battery. The pressure is then detected by the pressure sensor 506. When the pressure exceeds the limit value, the pressure sensor 506 controls the alarm 9 to sound an alarm. At the same time, the pressure value will be displayed on the display screen 8 to prevent damage to the battery due to high pressure.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A comprehensive test device for battery safety performance, comprising an operating table (1), characterized in that: The top of the operating table (1) is fixedly connected to a fixed plate assembly (2), the fixed plate assembly (2) includes a fixed plate body (201) fixedly connected to the operating table (1), a baffle (3) is fixedly connected to the side of the fixed plate body (201), a movable groove (4) is provided on the side of the baffle (3), a first sliding groove (202), a second sliding groove (203) and a limit groove (204) are respectively provided on the side of the fixed plate body (201), a clamping assembly (6) is provided on the side of the fixed plate body (201), the clamping assembly (6) includes a support plate (601) located on the side of the fixed plate body (201), and the side of the support plate (601) is fixedly connected to a hydraulic The hydraulic rod (602) is fixedly connected to a first long strip (603) on a side surface of the hydraulic rod (602), the first long strip (603) is slidably connected to a limiting groove (204), a first T-shaped block (611) is slidably connected in the first sliding groove (202), a second T-shaped block (612) is slidably connected in the second sliding groove (203), a first U-shaped block (604) is fixedly connected to a side surface of the first T-shaped block (611), a first rack (605) is fixedly connected to a side surface of the first U-shaped block (604), a second U-shaped block (607) is fixedly connected to a side surface of the second T-shaped block (612), and a second rack (608) is fixedly connected to a side surface of the second U-shaped block (607).

2. A comprehensive battery safety performance testing device according to claim 1, characterized in that: The sides of the first U-shaped block (604) and the second U-shaped block (607) are respectively provided with sliding grooves (613) at the positions corresponding to the first rack (605) and the second rack (608); the second rack (608) and the first U-shaped block (604) are slidably connected; the first rack (605) and the second U-shaped block (607) are slidably connected; the bottom of the first rack (605) is meshedly connected with a gear (606); the bottom of the gear (606) is meshedly connected with the second rack (608); the sides of the first U-shaped block (604) and the second U-shaped block (607) are respectively fixedly connected with a second long strip (609) and a third long strip (610); the second long strip (609) and the third long strip (610) are both slidably connected to the movable groove (4).

3. A comprehensive battery safety performance testing device according to claim 2, characterized in that: A protection assembly (5) is provided on the side surfaces of the second long strip (609) and the third long strip (610), and the protection assembly (5) comprises two fixing blocks (501) fixedly connected to the side surfaces of the second long strip (609) and the third long strip (610), respectively.

4. A comprehensive battery safety performance testing device according to claim 3, characterized in that: A spring (502) is provided on the side of each of the two fixing blocks (501), one end of the spring (502) is elastically connected to the fixing block (501), and the other end of the spring (502) is elastically connected to the support seat (504).

5. A comprehensive battery safety performance testing device according to claim 4, characterized in that: A damping rod (503) is provided inside the spring (502), a positioning block (505) is fixedly connected to the side of the left support seat (504), and a pressure sensor (506) is fixedly connected to the side of the right support seat (504).

6. The comprehensive battery safety performance testing device according to claim 1, characterized in that: The top of the operating table (1) is fixedly connected to an electric telescopic rod (11), and the top of the electric telescopic rod (11) is fixedly connected to a support block (12).

7. The comprehensive battery safety performance testing device according to claim 1, characterized in that: A control box (7) is fixedly connected to the top of the operating table (1), and a display screen (8), an alarm (9) and a button (10) are respectively provided on the top of the control box (7).

8. A comprehensive battery safety performance testing device according to claim 7, characterized in that: The display screen (8) and the alarm (9) are electrically connected to the pressure sensor (506), the button (10) is electrically connected to the electric telescopic rod (11), and the button (10) is electrically connected to the hydraulic rod (602).

Citation Information

Patent Citations

  • Comprehensive testing device for battery safety performance

    CN209311655U