High-voltage lead convergence device convenient for high-voltage cable installation

By using insulating silicone rubber cylinders and block designs in the high-voltage lead busbar, the problems of aging and corrosion of welding joints are solved, efficient and safe high-voltage cable installation is achieved, and system reliability is enhanced and service life is extended.

CN223390788UActive Publication Date: 2025-09-26RIZHAO HONGTAI ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202421663497.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-09-26
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing high-voltage lead-in busbar system is prone to aging, thermal stress damage and corrosion during long-term operation, which affects the reliability and service life of the system.

Method used

It uses multiple silicone rubber cylinders and clamping blocks equipped with insulating springs, combined with high-performance insulating materials. A secure connection is achieved by lightly pressing into the groove, and the hinge and clamping plate prevent the cable from falling off, ensuring convenient and safe installation.

Benefits of technology

It improves the reliability and service life of equipment in high-voltage environments, prevents leakage risks, ensures stable cable connections, eliminates loosening risks, and improves operational safety and continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-voltage lead convergence device convenient for high-voltage cable installation, which belongs to the technical field of electrical engineering and comprises a device body, a plurality of first grooves respectively arranged at two side ends of the device body, and a plurality of silicone rubber cylinders respectively fixedly connected to the inner walls of one sides of the plurality of first grooves. The plurality of clamping blocks are respectively arranged at one side ends of the plurality of first grooves, and particularly, all contact surfaces are made of high-quality insulating materials including the silicone rubber cylinders and the clamping blocks, so that the risk of electric leakage caused by high-voltage current is effectively blocked, and the operation safety is improved; compared with the problems of aging, thermal stress damage and corrosion possibly encountered by a welding joint in a traditional scheme, the device obviously enhances the reliability of a system and prolongs the service life by virtue of excellent material selection and structural design, and provides a reliable installation solution for equipment working in a high-pressure environment.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrical engineering, and in particular relates to a high-voltage lead converging device which is convenient for installing high-voltage cables. Background Art

[0002] High-voltage lead-in busbars are key components in electrical equipment used to connect and distribute high-voltage electrical energy. They are widely used in power transmission systems, high-voltage test equipment, power transformers, high-voltage switchgear, and various high-voltage test and measurement instruments. Their primary function is to safely and efficiently introduce high-voltage power to equipment or systems requiring electrical energy and ensure stable distribution of that energy.

[0003] In existing technologies, high-voltage lead-manifolds are often integrated into the internal frame of equipment or fixed in specific locations to facilitate the smooth transmission of electrical energy to the various terminals requiring it. Welding is often used as a fixing method to securely connect the high-voltage lead-manifold to the target structure. However, over long-term operation, welded joints may experience issues such as aging, thermal stress damage, and corrosion, which can affect the reliability and service life of the system. Therefore, a high-voltage lead-manifold that facilitates the installation of high-voltage cables is proposed. Utility Model Content

[0004] The purpose of the present utility model is to provide a high-voltage lead-in merging device that is convenient for the installation of high-voltage cables, aiming to solve the problem in the prior art that welding joints may face problems such as aging, thermal stress damage and corrosion during long-term operation, thereby affecting the reliability and service life of the system.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a high-voltage lead busbar device that facilitates the installation of high-voltage cables, comprising:

[0006] device body;

[0007] A plurality of first grooves, wherein the plurality of first grooves are respectively formed at both side ends of the device body;

[0008] A plurality of silicone rubber cylinders, each of which is fixedly connected to one side inner wall of the plurality of first grooves;

[0009] A plurality of clamping blocks are respectively arranged at one side end of the plurality of first grooves.

[0010] As a preferred solution of the present invention, one side end of the device body is fixedly connected to a drainage tube, and one side end of the drainage tube is provided with a drainage port.

[0011] As a preferred solution of the present invention, a second clamping plate is provided on the circumferential inner wall of the drainage tube, a first rotating shaft is provided on the circumferential surface of the second clamping plate, and a first turning handle is fixedly connected to the top end of the first rotating shaft.

[0012] As a preferred solution of the present invention, a plurality of diversion tubes are fixedly connected to the other side end of the device body, and a diversion port is formed at one side end of each of the plurality of diversion tubes.

[0013] As a preferred solution of the present invention, the circumferential inner walls of the multiple diversion ports are provided with a first clamping plate, the circumferential surfaces of the multiple first clamping plates are provided with a second rotating shaft, and the top ends of the multiple second rotating shafts are fixedly connected with a second handle.

[0014] As a preferred solution of the present invention, the material of the device body is epoxy resin, polyimide, and ceramic insulator from the inside to the outside, and a second groove is opened on one side end of the device body.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. This device innovatively integrates a design that enhances safety and facilitates installation, employing sophisticated engineering strategies to ensure efficient operation and long-term durability. Its core components are multiple silicone rubber cylinders equipped with insulating springs. These cylinders not only possess excellent resilience, but are also supplemented by high-performance insulating springs along their circumference, effectively enhancing both insulation and elasticity. During installation, the user simply applies pressure to one end of the intelligently designed latches, causing them to cleverly snap into place within the pre-set first groove. This allows the device to be precisely positioned. Once the pressure is released, the elastic force within the silicone rubber cylinders, combined with the support of the surrounding springs, allows the latches to snap securely into the target mounting surface, ensuring a secure connection. Operation is simple and quick. Crucially, all contact surfaces, including the silicone rubber cylinders and latches, are constructed from high-quality insulating materials. This design effectively prevents the risk of electrical leakage caused by high-voltage currents, enhancing operational safety. Compared to traditional solutions where welded joints may be subject to aging, thermal stress damage, and corrosion, this device, through its superior material selection and structural design, significantly enhances system reliability and extends service life, providing a reliable installation solution for equipment operating in high-voltage environments.

[0017] 2. In this solution, the cable to be drained is placed through the drainage port, and then the first handle is rotated. This action not only drives the drainage tube to rotate flexibly, but also prompts the first rotating shaft to move downward precisely vertically, thereby tightening and limiting the cable. This design effectively prevents the cable from accidentally falling off due to external interference, ensuring the continuity and stability of the operation. Following the same principle, when the cable to be diverted is placed in place through the diversion port, the operator turns the second handle. This operation not only causes the second rotating shaft to start rotating, but also simultaneously guides the first clamping plate to move downward, accurately locking the diversion cable. This once again reflects the high attention paid to the stability of the cable, eliminating any potential risk of cable loosening during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 It is a side view of the present utility model;

[0021] Figure 3 This is a first-perspective cutaway perspective diagram of the present invention;

[0022] Figure 4 for Figure 1 Enlarged view of point A in the middle.

[0023] In the figure: 1. Device body; 2. Drainage port; 3. First groove; 4. Block; 5. First handle; 6. Drainage tube; 7. First rotating shaft; 8. Diverter tube; 9. Diverter port; 10. First clamping plate; 11. Second rotating shaft; 12. Second handle; 13. Second clamping plate; 14. Silicone rubber cylinder; 15. Second groove; 16. Epoxy resin; 17. Polyimide; 18. Ceramic insulator. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example

[0026] For details, please refer to Figure 1-Figure 4 A high-voltage lead busbar device for facilitating the installation of high-voltage cables, comprising:

[0027] Device body 1;

[0028] A plurality of first grooves 3, wherein the plurality of first grooves 3 are respectively formed on both sides of the device body 1;

[0029] A plurality of silicone rubber cylinders 14, wherein the plurality of silicone rubber cylinders 14 are respectively fixedly connected to one side inner wall of the plurality of first grooves 3;

[0030] The plurality of clamping blocks 4 are respectively disposed at one side end of the plurality of first grooves 3 .

[0031] In this embodiment: In this device, the circumferential surfaces of multiple silicone rubber cylinders 14 are supplemented with insulating springs, and the multiple silicone rubber cylinders 14 themselves have elastic force. This device innovatively integrates the design of enhanced safety and convenient installation, and adopts a sophisticated engineering strategy to ensure efficient operation and long-term durability. The core components are multiple silicone rubber cylinders 14 equipped with insulating springs. These silicone rubber cylinders 14 not only have excellent resilience, but their circumferential surfaces are supplemented with high-performance insulating springs. The two-pronged approach strengthens the insulation and elastic properties. During installation, the user only needs to gently apply pressure to one end of the multiple intelligently designed card blocks 4 to prompt the card blocks 4 to cleverly embed into the preset first groove 3, and then the device can be installed. The device is precisely positioned. Once the pressure is released, the built-in elastic force of the silicone rubber cylinder 14 and the assistance of the outer spring enable the clamping block 4 to immediately and firmly engage the target installation surface to ensure a stable connection. The whole operation is simple and fast. What is particularly critical is that all contact surfaces are made of high-quality insulating materials, including the silicone rubber cylinder 14 and the clamping block 4. This design effectively blocks the risk of leakage caused by high-voltage current and improves operational safety. Compared with the aging, thermal stress damage and corrosion problems that may be encountered by welding joints in traditional solutions, this device, with its excellent material selection and structural design, significantly enhances the reliability of the system and extends its service life, providing a reliable installation solution for equipment working in high-voltage environments.

[0032] For details, please refer to Figure 1-Figure 4 One side end of the device body 1 is fixedly connected to a drainage tube 6 , and one side end of the drainage tube 6 is provided with a drainage port 2 .

[0033] In this embodiment, personnel can place external cables that need to be drained into the drainage port 2 opened at one side of the drainage tube 6 and then drain them in the device.

[0034] For details, please refer to Figure 1-Figure 4 A second clamping plate 13 is provided on the inner circumferential wall of the drainage tube 6 , and a first rotating shaft 7 is provided on the circumferential surface of the second clamping plate 13 . The top end of the first rotating shaft 7 is fixedly connected to the first turning handle 5 .

[0035] In this embodiment: In this device, a limiting device is provided at the contact portion between the first rotating shaft 7 and the second clamping plate 13 to prevent the first rotating shaft 7 from driving the second clamping plate 13 to rotate when rotating. When the personnel puts the drainage cable into the drainage port 2, the personnel turns the first handle 5 to drive the drainage tube 6 to rotate, and at the same time drives the first rotating shaft 7 to move downward and then limit the cable that needs to be drained to prevent the cable from falling off due to external force factors during work.

[0036] For details, please refer to Figure 1-Figure 4 The other side end of the device body 1 is fixedly connected with a plurality of diversion tubes 8 , and one side end of each of the plurality of diversion tubes 8 is provided with a diversion port 9 .

[0037] In this embodiment, personnel can put the diverted cables into the diversion ports 9 opened at one side of the plurality of diversion tubes 8, and then divert them in the device.

[0038] For details, please refer to Figure 1-Figure 4 The inner circumferential walls of the plurality of diversion ports 9 are each provided with a first clamping plate 10 , the circumferential surfaces of the plurality of first clamping plates 10 are each provided with a second rotating shaft 11 , and the top ends of the plurality of second rotating shafts 11 are each fixedly connected with a second turning handle 12 .

[0039] In this embodiment: In this device, a limiting device is provided at the contact portion between the second rotating shaft 11 and the first clamping plate 10 to prevent the second rotating shaft 11 from driving the first clamping plate 10 to rotate when rotating. When the personnel puts the drainage cable into the diversion port 9, the personnel turns the second handle 12 to drive the second rotating shaft 11 to rotate, and at the same time drives the first clamping plate 10 to move downward and then limit the cables that need to be diverted to prevent the cables from falling off due to external force factors during work.

[0040] For details, please refer to Figure 1-Figure 4 The material of the device body 1 is epoxy resin 16, polyimide 17, and ceramic insulator 18 from the inside to the outside. A second groove 15 is opened at one side of the device body 1.

[0041] In this embodiment, the epoxy resin 16 is enhanced in mechanical strength and thermal stability by adding glass fiber or other reinforcing materials, the polyimide 17 has extremely high thermal stability and mechanical strength, and the ceramic insulator 18 can withstand adverse weather conditions and maintain long-term electrical performance.

[0042] The working principle and usage process of the utility model: In this device, the circumferential surfaces of multiple silicone rubber cylinders 14 are supplemented with insulating springs. At the same time, the multiple silicone rubber cylinders 14 themselves have elastic force. This device innovatively integrates the design of enhanced safety and convenient installation, and adopts a sophisticated engineering strategy to ensure efficient operation and long-term durability. The core components are multiple silicone rubber cylinders 14 equipped with insulating springs. These silicone rubber cylinders 14 not only have excellent resilience, but their circumferential surfaces are supplemented with high-performance insulating springs. The two-pronged approach strengthens the insulation and elastic properties. During installation, the user only needs to gently apply pressure to one end of the multiple intelligently designed card blocks 4, prompting the card blocks 4 to cleverly embed into the preset first groove 3. The device can then be precisely positioned. Once the pressure is released, the built-in elastic force of the silicone rubber cylinder 14 and the assistance of the outer spring enable the block 4 to immediately and firmly engage the target installation surface to ensure a stable connection. The entire operation is simple and quick. What is particularly critical is that all contact surfaces are made of high-quality insulating materials, including the silicone rubber cylinder 14 and the block 4. This design effectively blocks the risk of leakage caused by high-voltage current and improves operational safety. Compared with the aging, thermal stress damage and corrosion problems that may be encountered by welding joints in traditional solutions, this device, with its excellent material selection and structural design, significantly enhances the reliability of the system and extends its service life, providing a reliable installation solution for equipment working in high-voltage environments.

[0043] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A high-voltage lead busbar device that facilitates the installation of high-voltage cables, characterized in that: include: Device body(1); A plurality of first grooves (3), wherein the plurality of first grooves (3) are respectively provided at both side ends of the device body (1); A plurality of silicone rubber cylinders (14), wherein the plurality of silicone rubber cylinders (14) are respectively fixedly connected to one side inner wall of the plurality of first grooves (3); A plurality of clamping blocks (4) are respectively arranged at one side end of the plurality of first grooves (3).

2. A high-voltage lead busbar assembly for facilitating high-voltage cable installation according to claim 1, characterized in that: A drainage tube (6) is fixedly connected to one side end of the device body (1), and a drainage port (2) is provided at one side end of the drainage tube (6).

3. A high-voltage lead busbar assembly for facilitating high-voltage cable installation according to claim 2, characterized in that: A second clamping plate (13) is provided on the circumferential inner wall of the drainage tube (6), a first rotating shaft (7) is provided on the circumferential surface of the second clamping plate (13), and a first turning handle (5) is fixedly connected to the top end of the first rotating shaft (7).

4. A high-voltage lead busbar assembly for facilitating high-voltage cable installation according to claim 3, characterized in that: A plurality of diversion pipes (8) are fixedly connected to the other side end of the device body (1), and a diversion port (9) is provided at one side end of each of the plurality of diversion pipes (8).

5. A high-voltage lead busbar assembly for facilitating high-voltage cable installation according to claim 4, characterized in that: The circumferential inner walls of the plurality of diversion ports (9) are each provided with a first clamping plate (10), the circumferential surfaces of the plurality of first clamping plates (10) are each provided with a second rotating shaft (11), and the top ends of the plurality of second rotating shafts (11) are each fixedly connected with a second turning handle (12).

6. A high-voltage lead busbar assembly for facilitating high-voltage cable installation according to claim 5, characterized in that: The material of the device body (1) is epoxy resin (16), polyimide (17), and ceramic insulator (18) from the inside to the outside. A second groove (15) is provided at one side end of the device body (1).