Mute type motor commutator auxiliary tool

Abstract

The utility model discloses an auxiliary tool for a mute motor commutator, which comprises an operation table, an adjusting table arranged in the operation table, an installation groove arranged on the inner side wall of the operation table, a motor fixedly installed in the installation groove, a screw rod installed at the output end of the side surface of the motor, and a side end of the screw rod movably connected to the inner side wall of the operation table through a bearing. A sliding seat is movably connected to the screw rod, the top wall of the sliding seat is fixedly connected to the bottom wall of the adjusting table, the motor is started to drive the screw rod to rotate, the screw rod rotates to drive the sliding seat to move, so that the adjusting table moves to the position under the pressing head, and a sliding groove is formed to be matched with a sliding block for use, so that the sliding seat is higher in moving stability; and by starting the electric push rod, the electric push rod downwards pushes the telescopic rod, and the telescopic rod downwards pushes the pressing head, the steering gear is rapidly pressed, convenience and rapidness are achieved, time and labor are saved, and the adjusting table is convenient to move, more convenient to operate by workers and higher in safety.

Description

Technical Field

[0001] The utility model relates to the technical field of motor assembly, in particular to a silent motor commutator auxiliary tooling. Background Art

[0002] The motor is one of the indispensable devices in mechanical operation. The motor is composed of many components. The motor commutator is one of the most important components and is the key to ensure the continuous rotation of the motor. In the existing technology, when assembling the motor commutator, the rotor needs to be manually positioned at an angle, and then the motor commutator is pressed onto the rotor by a punching mechanism or a blunt hammer.

[0003] In this regard, the Chinese invention patent with the authorization announcement number CN108233640A discloses a motor rotor commutator press-fitting tool, including an upper template, a lower template, and a guide rod, and a compression spring is also sleeved on the guide rod; a base is provided on the lower template, and a commutator positioning seat is provided on the top surface of the base, and a circular stepped hole is provided in the center, which is divided into an upper hole and a lower hole, and the diameter of the upper hole is larger than the diameter of the lower hole; the commutator positioning seat is installed with a plurality of rotor guide blocks next to the stepped hole, and the rotor guide blocks are evenly distributed in the circumferential direction around the center axis of the stepped hole, and each rotor guide block is provided with a first ridge with a shape adapted to the rotor slot along the longitudinal direction on the inner side wall facing the center axis of the stepped hole; a second ridge with a shape adapted to the commutator slot is provided on the inner side wall of the upper hole of the stepped hole; a mounting hole for inserting the rotor guide block is provided on the commutator positioning seat, and the shape of the mounting hole is adapted to the rotor guide block. The present invention has high pressing precision and low processing difficulty, can effectively reduce costs, improve production efficiency, and is also convenient for disassembly;

[0004] The existing press-fitting machine needs to be manually disassembled and assembled during use. The operation is dangerous and has low safety during the press-fitting process. In addition, the motor commutators are of different sizes and specifications. The clamping device in the press-fitting device is fixed in position and cannot be universally applied to a variety of commutators. For this reason, we propose a silent motor commutator auxiliary tooling to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a silent motor commutator auxiliary tooling to solve the problems raised in the above background technology.

[0006] A silent motor commutator auxiliary tooling includes an operating table, an adjustment table is placed inside the operating table, a mounting groove is opened on the inner side wall of the operating table, a motor is fixedly installed in the mounting groove, a screw is installed on the output end of the motor side, the side end of the screw is movably connected to the inner side wall of the operating table through a bearing, a slide is movably connected to the screw, and the top wall of the slide is fixedly connected to the bottom wall of the adjustment table;

[0007] A clamping assembly is provided in the adjustment table, and the clamping assembly contains a support plate, a support rod, a splint and a spring. A movable groove is symmetrically provided on the inner side wall of the adjustment table. The side wall of the support plate is fixedly connected to the movable groove. A plurality of groups of limiting holes are provided on the support plate. A support rod is movably inserted in the limiting hole. One end of the support rod is fixedly connected to the splint, and the other end of the support rod is fixedly connected to the baffle. The side wall of the baffle is movably abutted against the support plate. The side wall of the baffle is fixedly connected to the side end of the spring, and there are multiple groups of springs. The other end of the spring is fixedly connected to the inner side wall of the movable groove.

[0008] The spring includes a first fitting ring, a first fitting spring is fixedly connected to the outer wall of the first fitting ring, a main support spring is fixedly connected to the end of the first fitting spring, a second fitting spring is fixedly connected to the tail end of the main support spring, the second fitting spring is fixedly connected to the second fitting ring, the second fitting spring is tangent to the second fitting ring, and the second fitting ring and the first fitting ring are parallel to each other.

[0009] Preferably, the inner wall of the operating table is symmetrically provided with sliding grooves, and both side walls of the slide seat are fixedly connected with sliders, and the side ends of the sliders are movably engaged in the sliding grooves.

[0010] Preferably, multiple groups of control keys are fixedly mounted on the outer wall of the operating table.

[0011] Preferably, the top wall of the operating table is fixedly connected to a support frame, the top wall of the support frame is fixedly connected to a fixed shell, and an electric push rod is fixedly installed in the fixed shell.

[0012] Preferably, a telescopic rod is installed at the output end of the bottom of the electric push rod, the bottom end of the telescopic rod movably passes through the support frame and extends downward, and a pressure head is fixedly installed at the bottom end of the telescopic rod.

[0013] Preferably, the splint is arranged in an arc-shaped structure, and an anti-slip pad is fixedly connected to the inner wall of the splint.

[0014] Preferably, the first fitting ring and the second fitting ring are made of carbon spring steel wire.

[0015] Preferably, the first fitting ring and the second fitting ring have the same caliber; the first fitting spring and the second fitting spring have the same caliber.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model places the steering gear in the adjustment table, and fixes the position by arranging a clamping assembly. By arranging multiple groups of springs, the springs push the baffle to move, the baffle pushes the support rod to move, and the support rod pushes the clamping plate close to the steering gear, so that the side wall of the clamping plate abuts against the outer wall of the steering gear. By arranging two groups of clamping plates, the steering gear is fully clamped, and the position of the steering gear is quickly fixed, which saves time and effort, is convenient and fast, and the steering gear is easy to disassemble and assemble, and has a high degree of humanization. By arranging anti-slip pads, the clamping stability of the clamping plate is stronger, and by starting The motor drives the screw to rotate, the screw rotation drives the slide to move, and the slide drives the adjustment table to move, so that the adjustment table moves to just below the pressure head, which saves time and effort, is convenient and fast. The slide groove is provided to cooperate with the slider to make the slide movement more stable, so that the adjustment table moves more smoothly and has stronger support. By starting the electric push rod, the electric push rod pushes the telescopic rod downward, and the telescopic rod pushes the pressure head downward to quickly press the steering gear. It is convenient and fast, saves time and effort, and the adjustment table is easy to move, more convenient for workers to operate, and safer.

[0018] The spring in the present invention is provided with a support spring, a first contact spring, a first contact ring, and the components cooperate with each other. At the same time, because the ring diameter of the first contact spring is large and the ring spacing is short, the force-bearing area of ​​the single spring is expanded, and the spring is accelerated to transmit pressure under the action of external force. By providing a main support spring, due to the ring diameter of the main support spring being small and the ring spacing being long, a vertical force can be formed between the rings when subjected to force, thereby resisting the impact of external pressure on the spring and increasing the spring's rebound work distance, thereby shortening the distance the spring rebounds under force and shortening the rebound feedback time.

[0019] By providing a second fitting spring, when the force reaches the second fitting spring, the force-bearing surface becomes narrower from wide, which can reasonably reverse the force focus point of the pressure, so that the force of the spring is transmitted according to the designed line, reducing the resonance caused by the spring being stressed, thereby reducing the generation of noise, and gathering force to the bottom of the spring to recover the external impact pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the external front view structure of the operating table in the utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the operating table in the utility model from a top view;

[0023] Figure 4 This is a schematic diagram of the internal structure of the adjustment platform in the utility model from a top view.

[0024] Figure 5It is a structural diagram of the spring in the utility model. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1

[0026] See also Figure 1-5 The utility model provides a technical solution: a silent motor commutator auxiliary tooling, comprising an operating table 1, an adjusting table 2 is placed in the operating table 1, an installation slot 101 is opened on the inner side wall of the operating table 1, a motor 3 is fixedly installed in the installation slot 101, a screw 301 is installed on the side output end of the motor 3, the side end of the screw 301 is movably connected to the inner side wall of the operating table 1 through a bearing, a slide 4 is movably connected to the screw 301, and the top wall of the slide 4 is fixedly connected to the bottom wall of the adjusting table 2. By starting the motor 3 to drive the screw 301 to rotate, the rotation of the screw 301 drives the slide 4 to move, and the slide 4 drives the adjusting table 2 to move, so that the adjusting table 2 moves to just below the pressure head 9, which saves time and effort and is convenient and fast;

[0027] It should be noted that a clamping assembly 5 is provided in the adjustment platform 2, and the clamping assembly 5 contains a support plate 51, a support rod 53, a clamping plate 54 and a spring 57. The inner side wall of the adjustment platform 2 is symmetrically provided with a movable groove 201, and the side wall of the support plate 51 is fixedly connected to the movable groove 201. A plurality of groups of limiting holes 52 are provided on the support plate 51, and a support rod 53 is movably inserted in the limiting hole 52. One end of the support rod 53 is fixedly connected to the clamping plate 54, and the other end of the support rod 53 is fixedly connected to the baffle 56, and the side wall of the baffle 56 is movably in contact with the support plate 51. The side wall of the baffle 56 is fixedly connected to the side end of the spring 57, and the spring There are multiple groups of springs 57, and the other end of the spring 57 is fixedly connected to the inner wall of the movable groove 201. The steering gear is placed in the adjustment platform 2 and is fixed in position by providing a clamping assembly 5. By providing multiple groups of springs 57, the spring 57 pushes the baffle 56 to move, and the baffle 56 pushes the support rod 53 to move, and the support rod 53 pushes the splint 54 close to the steering gear, so that the side wall of the splint 54 abuts against the outer wall of the steering gear. The steering gear is fully clamped by providing two groups of splints 54, and the position of the steering gear is quickly fixed, which saves time and effort, is convenient and fast, and the steering gear is easy to disassemble and assemble, and is highly user-friendly.

[0028] like Figure 5As shown, the spring 57 includes a first fitting ring 91, a first fitting spring 92 is fixedly connected to the outer wall of the first fitting ring 91, a main support spring 93 is fixedly connected to the end of the first fitting spring 92, a second fitting spring 94 is fixedly connected to the end of the main support spring 93, and the second fitting spring 94 is fixedly connected to a second fitting ring 95. The second fitting spring 94 is tangent to the second fitting ring 95, and the second fitting ring 95 is parallel to the first fitting ring 91.

[0029] The first fitting ring 91 and the second fitting ring 95 are made of carbon spring steel wire, which has the characteristics of high strength and good performance.

[0030] The main support spring 93, the first contact spring 92 and the second contact spring 94 are all made of oil-quenched and tempered silicon-manganese spring steel wire. The oil-quenched and tempered silicon-manganese spring steel wire has high strength, good elasticity, is easy to decarburize, and is used for springs with higher loads.

[0031] like Figure 5 As shown, the first fitting ring 91 and the second fitting ring 95 have the same caliber, the first fitting spring 92 and the second fitting spring 94 have the same caliber, the main support spring 93 has the same caliber as the first fitting ring 91 and the second fitting ring 95, the size ratio of the first fitting ring 91, the second fitting ring 95, the main support spring 93 and the first fitting spring 92, the second fitting spring 94 is 1:1.24-1.25, and the pitch ratio between the first fitting spring 92, the second fitting spring 94 and the main support spring 93 is 1.5:1.5:1. Example 2

[0032] See also Figure 3 and Figure 4 , which is the second embodiment of the present utility model, and this embodiment is based on the previous embodiment;

[0033] Specifically, the top wall of the operating table 1 is fixedly connected to a support frame 6 , the top wall of the support frame 6 is fixedly connected to a fixed shell 7 , and an electric push rod 8 is fixedly installed in the fixed shell 7 .

[0034] It should be noted that a telescopic rod 801 is installed at the bottom output end of the electric push rod 8. The bottom end of the telescopic rod 801 is movable through the support frame 6 and extends downward. A pressure head 9 is fixedly installed at the bottom end of the telescopic rod 801. By starting the electric push rod 8, the electric push rod 8 pushes the telescopic rod 801 downward, and the telescopic rod 801 pushes the pressure head 9 downward, so that the steering gear is quickly pressed. It is convenient and fast, saves time and effort, and the adjustment platform 2 is easy to move, which is more convenient for workers to operate and has higher safety.

[0035] It should be noted that the clamping plate 54 is arranged in an arc-shaped structure, and an anti-slip pad 55 is fixedly connected to the inner wall of the clamping plate 54. The provision of the anti-slip pad 55 makes the clamping stability of the clamping plate 54 stronger.

[0036] In addition, the inner wall of the operating table 1 is symmetrically provided with a slide groove 102, and the two side walls of the slide seat 4 are fixedly connected with a slider 401, and the side end of the slider 401 is movably engaged in the slide groove 102. By providing the slide groove 102 in conjunction with the slider 401, the movement stability of the slide seat 4 is higher, thereby making the movement of the adjustment table 2 more stable and the support of the adjustment table 2 stronger.

[0037] Specifically, multiple groups of control keys 103 are fixedly mounted on the outer wall of the operating console 1 .

[0038] See also Figures 1 to 4 When the present invention is in use, the steering gear is placed in the adjustment platform 2 and is fixed in position by providing a clamping assembly 5. By providing multiple sets of springs 57, the springs 57 push the baffle 56 to move, and the baffle 56 pushes the support rod 53 to move. The support rod 53 pushes the clamping plate 54 close to the steering gear, so that the side wall of the clamping plate 54 abuts against the outer wall of the steering gear. By providing two sets of clamping plates 54, the steering gear is fully clamped, and the position of the steering gear is quickly fixed, which saves time and effort, is convenient and fast, and the steering gear is easy to disassemble and assemble, and has a high degree of humanization. By providing an anti-slip pad 55, the clamping stability of the clamping plate 54 is stronger, and by starting the motor 3 drives the screw 301 to rotate, and the rotation of the screw 301 drives the slide 4 to move, and the slide 4 drives the adjusting platform 2 to move, so that the adjusting platform 2 moves to just below the pressure head 9, which saves time and effort, is convenient and fast. By providing the slide groove 102 for use with the slider 401, the movement stability of the slide 4 is higher, thereby making the movement of the adjusting platform 2 more stable, and the support of the adjusting platform 2 is stronger. By starting the electric push rod 8, the electric push rod 8 pushes the telescopic rod 801 downward, and the telescopic rod 801 pushes the pressure head 9 downward, and the steering gear is quickly pressed. It is convenient and fast, saves time and effort, and the adjusting platform 2 is easy to move, more convenient for workers to operate, and safer.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A silent motor commutator auxiliary tooling, comprising an operating table (1), characterized in that: An adjustment table (2) is placed in the operating table (1), an installation groove (101) is provided on the inner side wall of the operating table (1), a motor (3) is fixedly installed in the installation groove (101), a screw (301) is installed on the side output end of the motor (3), the side end of the screw (301) is movably connected to the inner side wall of the operating table (1) through a bearing, a slide (4) is movably connected to the screw (301), and the top wall of the slide (4) is fixedly connected to the bottom wall of the adjustment table (2); The adjusting platform (2) is provided with a clamping assembly (5), the clamping assembly (5) contains a support plate (51), a support rod (53), a clamping plate (54) and a spring (57), the inner side wall of the adjusting platform (2) is symmetrically provided with a movable groove (201), the side wall of the support plate (51) is fixedly connected to the movable groove (201), the support plate (51) is provided with a plurality of groups of limiting holes (52), the limiting holes (52) are movably plugged with a support rod (53), one end of the support rod (53) is fixedly connected to the clamping plate (54), the other end of the support rod (53) is fixedly connected to the baffle (56), and the side wall of the baffle (56) is movably abutted against the supporting plate (51), the side wall of the baffle (56) is fixedly connected to the side end of the spring (57), and the spring (57) is provided with a plurality of groups, and the other end of the spring (57) is fixedly connected to the inner side wall of the movable groove (201); The spring (57) includes a first fitting ring (91), a first fitting spring (92) is fixedly connected to the outer wall of the first fitting ring (91), a main support spring (93) is fixedly connected to the end of the first fitting spring (92), a second fitting spring (94) is fixedly connected to the end of the main support spring (93), the second fitting spring (94) is fixedly connected to a second fitting ring (95), the second fitting spring (94) is tangent to the second fitting ring (95), and the second fitting ring (95) and the first fitting ring (91) are parallel to each other.

2. The silent motor commutator auxiliary tooling according to claim 1, characterized in that: The top wall of the operating table (1) is fixedly connected to a support frame (6), the top wall of the support frame (6) is fixedly connected to a fixed shell (7), and an electric push rod (8) is fixedly installed in the fixed shell (7).

3. The silent motor commutator auxiliary tooling according to claim 2, characterized in that: A telescopic rod (801) is installed at the bottom output end of the electric push rod (8), and the bottom end of the telescopic rod (801) movably penetrates the support frame (6) and extends downward. A pressure head (9) is fixedly installed at the bottom end of the telescopic rod (801).

4. The silent motor commutator auxiliary tooling according to claim 1, characterized in that: The clamping plate (54) is provided in an arc-shaped structure, and an anti-slip pad (55) is fixedly connected to the inner wall of the clamping plate (54).

5. The silent motor commutator auxiliary tooling according to claim 1, characterized in that: The inner wall of the operating table (1) is symmetrically provided with sliding grooves (102), and both side walls of the slide seat (4) are fixedly connected with sliders (401), and the side ends of the sliders (401) are movably engaged in the sliding grooves (102).

6. The silent motor commutator auxiliary tooling according to claim 1, characterized in that: Multiple groups of control keys (103) are fixedly mounted on the outer wall of the operating table (1).

7. The silent motor commutator auxiliary tooling according to claim 1, characterized in that: The first fitting ring (91) and the second fitting ring (95) are made of carbon spring steel wire.

8. The silent motor commutator auxiliary tooling according to claim 1, characterized in that: The first fitting ring (91) and the second fitting ring (95) have the same caliber; the first fitting spring (92) and the second fitting spring (94) have the same caliber.

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