Concentration and crystallization device for potassium perchlorate production
By designing a concentration crystallization device with a stirring tube and a stirring rack, the problem of insufficient coolant fluidity was solved, and a continuous cooling effect was achieved during the potassium perchlorate production process.
Patent Information
- Application Number
- CN202422269084.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In the existing potassium perchlorate production process, the coolant inside the cooling main pipe and the mixing auxiliary pipe lacks fluidity, resulting in the inability to continuously update the cooling effect.
A concentration crystallization device consisting of a stirring chamber, a stirring tube, a drive unit and a solenoid valve was designed. By controlling the rotation of the stirring tube and the stirring frame, continuous replacement and reverse stirring of the coolant were achieved, thereby improving the cooling fluidity.
The continuity and high efficiency of the cooling effect are ensured. The rotation of the stirring tube and the reverse stirring of the stirring frame enhance the fluidity of the coolant and improve the cooling effect of the cooling main pipe.
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Figure CN223392934U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concentration crystallization devices, in particular to a concentration crystallization device for potassium perchlorate production. Background Art
[0002] Potassium perchlorate (KClO4) is an inorganic compound primarily used as an oxidant, smoke generator, and igniter. It is widely used in solid rocket fuel, the pharmaceutical industry, photography, and security. The concentration and crystallization stage of potassium perchlorate production is a critical step in the entire production process.
[0003] During the concentration and crystallization stage of the potassium perchlorate production process, the potassium perchlorate is generally cooled and stirred to promote crystallization. A search revealed that patent document CN218280625U discloses a concentration and crystallization device for potassium perchlorate production, comprising: a barrel; a sealing cover that snaps onto the top of the barrel; and a cooling main pipe rotatably mounted on the sealing cover, with the bottom end of the cooling main pipe extending into the barrel and the top end extending outside the sealing cover. Although this device improves the stirring and cooling effect by providing a cooling main pipe and a stirring auxiliary pipe, the coolant inside the cooling main pipe and the stirring auxiliary pipe lacks fluidity, which prevents the cooling effect of the cooling main pipe and the stirring auxiliary pipe from being improved. Therefore, a new concentration and crystallization device for potassium perchlorate production is needed to address the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to provide a concentration crystallization device to solve the problem that the coolant inside the cooling main pipe and the stirring auxiliary pipe has no fluidity, so that the cooling effect of the cooling main pipe and the stirring auxiliary pipe cannot be updated.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
[0006] A concentration and crystallization device for potassium perchlorate production comprises: a stirring chamber, a through hole is formed on the top of the stirring chamber, and a stirring tube is rotatably inserted into the through hole;
[0007] A liquid exchange port is provided at the bottom of the stirring chamber; the other end of the stirring tube is rotatably plugged into the inner wall of the liquid exchange port and is provided with a first solenoid valve, and a controller electrically connected to the first solenoid valve is fixedly installed on the surface of the stirring chamber, and also includes a driving unit, which is used to control the rotation of the stirring tube.
[0008] Furthermore, the stirring chamber includes a main chamber body, the through hole is opened at the top of the main chamber body, the top and bottom of the main chamber body are provided with conducting tubes, the two conducting tubes are provided with a second solenoid valve, and the two second solenoid valves are electrically connected to the controller.
[0009] Furthermore, the stirring tube includes a main body rotatably plugged into the inner wall of the through hole, a surface of the main body is provided with a plurality of stirring edges, and one end of the main body is rotatably plugged into the inner wall of the liquid exchange port.
[0010] Furthermore, the drive unit includes an installation bin fixedly installed on the top of the main bin body, a motor is fixedly installed on the surface of the installation bin, the motor is electrically connected to the controller, and also includes a transmission unit, the transmission unit is used to transmit the rotational motion trend of the output end of the motor to the main body, the surface of the installation bin is provided with a liquid injection port, and the liquid injection port is provided with a third solenoid valve.
[0011] Furthermore, the transmission unit includes a drive ring rotatably mounted on the inner wall of the through hole, the drive ring is fixedly mounted on one end of the main body and a tooth groove is provided on the inner wall, a small gear is rotatably mounted on the surface of the mounting chamber, the surface of the small gear is engaged with the surface of the tooth groove, the surface of the small gear is engaged with a large gear, one end of the large gear is rotatably inserted into the surface of the mounting chamber and fixedly mounted on the output end of the motor.
[0012] Furthermore, the main pipe body is a hollow structure and a stirring frame is fixedly mounted on the surface of the large gear, and the stirring frame is slidably inserted into the inner wall of the main pipe body.
[0013] Furthermore, the stirring frame includes a secondary pipe body rotatably inserted into the interior of the main pipe body, and a plurality of stirring rings are fixedly mounted on the surface of the secondary pipe body.
[0014] Furthermore, a temperature sensor is fixedly connected to the top of the main compartment body, and the temperature sensor is electrically connected to the controller.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. In the utility model, a stirring chamber with a through hole on the top is provided, and a stirring tube is rotatably inserted into the through hole. When in use, the user pours potassium perchlorate liquid into the stirring chamber and then introduces low-temperature gas or water into the stirring tube. The stirring tube can be controlled to rotate by a driving unit to stir and crystallize the potassium perchlorate liquid inside the stirring chamber. During this process, the user can open a first solenoid valve on the surface of the stirring tube through a controller to replace the low-temperature gas or water inside the stirring tube, thereby ensuring the continuity of its refrigeration.
[0017] 2. In the present invention, a stirring rack is fixedly installed on the surface of the large gear, so that when in use, the user can control the output end of the motor to rotate through the controller, thereby driving the large gear, the small gear, and the drive ring to rotate in sequence. Because the rotation directions of the large gear and the drive ring are opposite at this time, the rotation directions of the main body and the stirring rack are also opposite. That is, when the main body stirs the refrigerant inside the main chamber, the stirring rack will rotate in the opposite direction inside the main body to achieve stirring of the refrigerant, effectively improving the fluidity of the refrigerant inside the cooling main body. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 It is a half-section view of the utility model;
[0020] Figure 3 It is a partial schematic diagram of a half-section view of the present invention;
[0021] Figure 4 This is another partial schematic diagram of a half-section view of the present invention from another angle.
[0022] In the figure: 1. stirring chamber; 11. main chamber body; 12. conducting pipe; 13. second solenoid valve; 2. through hole; 3. stirring tube; 31. main body; 32. stirring edge; 4. liquid exchange port; 5. first solenoid valve; 6. controller; 7. drive unit; 71. mounting chamber; 72. motor; 73. transmission unit; 731. drive ring; 732. tooth groove; 733. small gear; 734. large gear; 74. liquid filling port; 75. third solenoid valve; 8. stirring rack; 81. auxiliary tube body; 82. stirring ring; 9. temperature sensor. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
[0024] This embodiment provides a concentrated crystallization device for potassium perchlorate production, which is mainly used to solve the problem that the coolant inside the cooling main pipe and the stirring auxiliary pipe has no fluidity, so that the cooling effect of the cooling main pipe and the stirring auxiliary pipe cannot be updated, and provides the following technical solutions. Figure 1-Figure 4 Give detailed instructions:
[0025] A concentration crystallization device for potassium perchlorate production comprises: a stirring chamber 1 with a through hole 2 on the top, a stirring tube 3 rotatably inserted into the through hole 2, a liquid exchange port 4 on the bottom of the stirring chamber 1, and the other end of the stirring tube 3 rotatably inserted into the inner wall of the liquid exchange port 4 and provided with a first electromagnetic valve 5. The user can control the closing state of the first electromagnetic valve 5 through a controller 6 fixedly mounted on the surface of the stirring chamber 1. That is, in actual use, the user adds potassium perchlorate to the inside of the stirring chamber 1, and then introduces a refrigerant into the inside of the stirring tube 3, and then drives the stirring through the driving unit 7. The mixing tube 3 rotates to stir and crystallize potassium perchlorate. During use, the temperature of the refrigerant will continue to rise. The user can open the solenoid valve at the bottom of the mixing tube 3 through the controller 6 to discharge the refrigerant for replacement. The main components of the mixing chamber 1 are: a main chamber body 11 with a conducting pipe 12 at the top and bottom, a through hole 2 is opened at the top of the main chamber body 11, and both conducting pipes 12 are provided with a second solenoid valve 13. The user can control the conduction state of the two second solenoid valves 13 through the controller 6 to achieve the injection and removal of potassium perchlorate inside the main chamber body 11. Discharge, wherein the main components of the stirring tube 3 are: a main body 31 that is rotatably plugged into the inner wall of the through hole 2, and a plurality of stirring edges 32 are provided on the surface of the main body 31. Because one end of the main body 31 is rotatably plugged into the inner wall of the liquid exchange port 4, the user can control the main body 31 to rotate on the inner wall of the liquid exchange port 4 through the drive unit 7 to achieve stirring of potassium perchlorate inside the main chamber 11. In this process, the plurality of stirring edges 32 can improve the stirring effect. The main components of the drive unit 7 are: a mounting bin 71 fixedly mounted on the top of the main chamber 11, During use, the user can introduce refrigerant into the interior of the main body 31 through the liquid injection port 74 on the surface of the installation bin 71. At the same time, the user can control the third solenoid valve 75 of the liquid injection port 74 through the controller 6 to realize control of the conduction state of the liquid injection port 74. When it is necessary to control the rotation of the injection tube body, the output end of the motor 72 fixedly installed on the surface of the installation bin 71 can be controlled by the controller 6 to rotate, and the rotation movement trend of the output end of the motor 72 is transmitted to the main body 31 through the transmission unit 73, so that the main body 31 can be driven synchronously to realize stirring of the material inside the main bin body 11.
[0026] A stirring chamber 1 with a through hole 2 at the top is provided, and a stirring tube 3 is rotatably inserted into the through hole 2. When in use, the user pours potassium perchlorate liquid into the stirring chamber 1 and then introduces low-temperature gas or water into the stirring tube 3. The stirring tube 3 can be controlled to rotate by a driving unit 7, thereby stirring and crystallizing the potassium perchlorate liquid in the stirring chamber 1. During this process, the user can open the first solenoid valve 5 on the surface of the stirring tube 3 through a controller 6 to replace the low-temperature gas or water inside it, thereby ensuring the continuity of its refrigeration.
[0027] By fixing a stirring rack 8 on the surface of the large gear 734, the user can control the output end of the motor 72 to rotate through the controller 6 during use, thereby driving the large gear 734, the small gear 733, and the drive ring 731 to rotate in sequence. Because the rotation directions of the large gear 734 and the drive ring 731 are opposite at this time, the rotation directions of the main body 31 and the stirring rack 8 are also opposite. That is, when the main body 31 stirs the refrigerant inside the main chamber 11, the stirring rack 8 will rotate in the opposite direction inside the main body 31 to stir the refrigerant, thereby effectively improving the fluidity of the refrigerant inside the cooling main body.
[0028] like Figure 4 As shown, in some embodiments, the main components of the transmission unit 73 are: a driving ring 731 fixedly mounted on one end of the main body 31, and the driving ring 731 is rotatably mounted on the inner wall of the through hole 2. When in use, the user controls the output end of the motor 72 to rotate through the controller 6, which can drive the large gear 734 fixedly mounted on the output end of the motor 72 to rotate, and drive the small gear 733 engaged with the large gear 734 to rotate. Because the small gear 733 is rotatably mounted on the surface of the mounting bin 71 and engages with the tooth groove 732 opened on the inner ring of the driving ring 731, the driving ring 731 and the large gear 734 rotate synchronously, but the rotation directions are different. The driving ring 731 further drives the main body 31 to rotate, thereby achieving the purpose of stirring.
[0029] like Figure 2 and Figure 4 As shown, in some embodiments, the main body 31 is a cavity structure and a stirring rack 8 is fixedly installed on the surface of the large gear 734. Because the stirring rack 8 is rotatably inserted into the interior of the cavity structure of the main body 31, the stirring rack 8 will be driven to rotate inside the main body 31 when the large gear 734 rotates, and the rotation direction is opposite to that of the main body 31, thereby achieving stirring of the refrigerant inside the main body 31, allowing it to flow fully and ensuring the continuity of its refrigeration effect. The main components of the stirring chamber 1 are: a sub-tube body 81 with several stirring rings 82 fixedly installed on the surface, and one end of the sub-tube body 81 is fixedly installed on the surface of the large gear 734. Therefore, when the large gear 734 rotates, the sub-tube body 81 will rotate synchronously, and several stirring rings 82 will rotate inside several stirring edges respectively.
[0030] like Figure 1 and Figure 3 As shown, in some embodiments, the controller 6 can receive the internal temperature of the main bin body 11 sensed by the temperature sensor 9 fixedly plugged into the surface of the main bin body 11, thereby controlling the replacement of the refrigerant.
[0031] The workflow of this utility model:
[0032] First, the user introduces the refrigerant through the liquid inlet on the surface of the installation chamber 71 and potassium perchlorate through the conducting pipe 12 at the top of the main chamber body 11. Then, the controller 6 controls the output end of the motor 72 to rotate, which can drive the main body 31 to rotate, thereby achieving stirred crystallization of potassium perchlorate.
[0033] Secondly, after the cooling effect of the refrigerant decreases, the user can control the first solenoid valve 5 through the controller 6 to discharge the refrigerant and add new refrigerant. At the same time, when the main body 31 rotates, the stirring rack 8 inside its cavity will rotate synchronously and in the opposite direction of its rotation. Therefore, the refrigerant inside it will have strong fluidity, ensuring its continuous cooling effect.
[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A concentration crystallization device for potassium perchlorate production, characterized in that: include: A stirring chamber (1), wherein a through hole (2) is provided on the top of the stirring chamber (1), and a stirring tube (3) is rotatably inserted into the interior of the through hole (2); A liquid exchange port (4) is provided at the bottom of the stirring chamber (1); the other end of the stirring tube (3) is rotatably plugged into the inner wall of the liquid exchange port (4) and is provided with a first electromagnetic valve (5); a controller (6) electrically connected to the first electromagnetic valve (5) is fixedly mounted on the surface of the stirring chamber (1), and further comprises a driving unit (7), wherein the driving unit (7) is used to control the rotation of the stirring tube (3).
2. A concentration and crystallization device for potassium perchlorate production according to claim 1, characterized in that: The stirring chamber (1) comprises a main chamber body (11), the through hole (2) is opened at the top of the main chamber body (11), the top and bottom of the main chamber body (11) are both provided with a conducting pipe (12), the two conducting pipes (12) are both provided with a second solenoid valve (13), and the two second solenoid valves (13) are both electrically connected to the controller (6).
3. A concentration and crystallization device for potassium perchlorate production according to claim 2, characterized in that: The stirring tube (3) comprises a main body (31) rotatably plugged into the inner wall of the through hole (2), a surface of the main body (31) is provided with a plurality of stirring edges (32), and one end of the main body (31) is rotatably plugged into the inner wall of the liquid exchange port (4).
4. A concentration and crystallization device for potassium perchlorate production according to claim 3, characterized in that: The driving unit (7) includes a mounting chamber (71) fixedly mounted on the top of the main chamber body (11), a motor (72) fixedly mounted on the surface of the mounting chamber (71), the motor (72) being electrically connected to the controller (6), and a transmission unit (73) for transmitting the rotational motion trend of the output end of the motor (72) to the main body (31), and a liquid injection port (74) being provided on the surface of the mounting chamber (71), the liquid injection port (74) being provided with a third solenoid valve (75).
5. A concentration and crystallization device for potassium perchlorate production according to claim 4, characterized in that: The transmission unit (73) includes a driving ring (731) rotatably mounted on the inner wall of the through hole (2); the driving ring (731) is fixedly mounted on one end of the main body (31) and has a tooth groove (732) on the inner wall; a small gear (733) is rotatably mounted on the surface of the mounting chamber (71); the surface of the small gear (733) is meshed with the surface of the tooth groove (732); the surface of the small gear (733) is meshed with a large gear (734); one end of the large gear (734) is rotatably plugged into the surface of the mounting chamber (71) and fixedly mounted on the output end of the motor (72).
6. A concentration and crystallization device for potassium perchlorate production according to claim 5, characterized in that: The main pipe body (31) is a cavity structure, and a stirring frame (8) is fixedly mounted on the surface of the large gear (734), and the stirring frame (8) is slidably plugged into the inner wall of the main pipe body (31).
7. A concentration and crystallization device for potassium perchlorate production according to claim 6, characterized in that: The stirring frame (8) comprises a secondary pipe body (81) rotatably inserted into the interior of the primary pipe body (31), and a plurality of stirring rings (82) are fixedly mounted on the surface of the secondary pipe body (81).
8. A concentration and crystallization device for potassium perchlorate production according to claim 2, characterized in that: A temperature sensor (9) is fixedly connected to the top of the main compartment (11), and the temperature sensor (9) is electrically connected to the controller (6).
Citation Information
Patent Citations
Concentration and crystallization device for potassium perchlorate production
CN218280625U