Toner ingredient stirring device
By designing a water injection mechanism and an automatic control system on the mixing tank, the problem of low cleaning efficiency of traditional mixing devices is solved, and efficient cleaning of the inner wall of the mixing tank and stability of product quality are achieved.
Patent Information
- Application Number
- CN202422743946.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Conventional mixing devices are inefficient at cleaning the inside of mixing tanks and can affect product quality.
A mixing tank with multiple water injection mechanisms is designed. The water injection mechanisms are tangent to the inner wall of the mixing tank through guide pipes and water outlets, so that water flows along the tank wall. Combined with an automatic control system, it ensures that the water source evenly covers the tank wall and automatically cleans it.
It improves the cleaning efficiency of the inner wall of the mixing tank, avoids cleaning dead corners, ensures product quality stability, and reduces manual operations and errors.
Smart Images

Figure CN223393293U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of stirring devices, in particular to a toner ingredient stirring device. Background Art
[0002] The toner ingredient mixing device is a key equipment in cosmetics production. It consists of a mixing container, a stirring paddle, a motor transmission system and a control system. The device is made of stainless steel to ensure corrosion resistance and easy cleaning. Through the shearing and dispersing action of the stirring paddle, various toner ingredients are evenly mixed, improving the stability and consistency of the product. Its automated control system enables remote monitoring and operation, improving production efficiency.
[0003] Currently, stirring devices play a vital role in the cosmetics industry. However, there is a problem in their daily operation. Specifically, after each stirring operation, a certain amount of cosmetics will always remain on the inner wall of the stirring tank. If these residues are not cleaned in time, they may have a negative impact on the quality of the new product during the stirring process of the next batch of cosmetics. Traditionally, the solution to this problem is usually to inject a certain amount of water into the stirring tank and then use the stirring function to clean the inner wall. Unfortunately, this cleaning method is not only labor-intensive but also inefficient. We urgently need to design a new stirring tank that can achieve efficient cleaning. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a toner ingredient stirring device to solve the technical problem of low cleaning efficiency of the inner wall of the traditional stirring tank.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a toner ingredient stirring device, comprising a stirring tank body, wherein a plurality of water injection mechanisms are arranged above the outer side of the stirring tank body, for providing water injection and cleaning mechanisms inside the stirring tank body, wherein the water injection mechanism comprises a water injection pipe, one side of the water injection pipe is connected to the interior of the stirring tank body through a guide pipe and a water outlet, the water outlet is tangent to the inner wall of the stirring tank body, and the water injection mechanism is an integrated die-cast stainless steel structure.
[0006] By adopting the above technical solution, when the water source is discharged into the mixing tank body through the guide tube and the water outlet, due to the special design of the water outlet, it forms a tangent relationship with the inner wall of the mixing tank body, allowing the water source to flow smoothly along the tank wall instead of directly hitting the bottom of the tank or splashing. In the process of flowing along the tank wall, the water source can effectively contact the cosmetic residue attached to the tank wall.
[0007] Furthermore, multiple groups of the water injection mechanisms are arranged in an equidistant ring along the central axis of the mixing tank body.
[0008] By adopting the above technical solution, it is ensured that the water source can evenly and comprehensively cover the inner wall of the mixing tank. When the water source is injected into the mixing tank through the water injection mechanism, due to the annular arrangement of the water injection mechanism, the water source can contact the tank wall from multiple directions at the same time, thereby avoiding the cleaning dead corners that may occur in traditional cleaning methods. This uniform water flow distribution not only improves the cleaning effect, but also ensures that the cosmetic residues on various parts of the tank wall can be effectively removed.
[0009] Furthermore, the water injection pipe is connected to an external water source storage device through a solenoid valve and a liquid pump.
[0010] By adopting the above technical solution, automatic control of the water source is achieved. During the cleaning process, no manual operation is required. The system can automatically start the solenoid valve and liquid pump to transport water from the storage device to the water injection pipe. This automatic control not only improves the cleaning efficiency, but also reduces the tediousness of manual operation and possible errors.
[0011] Furthermore, the cross-section of the guide tube and the water outlet is a straight groove structure, which is used to increase the cross-sectional area between the water outlet and the interior of the mixing tank body.
[0012] By adopting the above technical solution, the water source can maintain a stable flow direction and flow rate when flowing through, reducing the turbulence and vortex of the water flow, thereby ensuring that the water source can be smoothly discharged into the main body of the mixing tank, which helps to improve the cleaning effect because the stable water flow can more effectively flush the tank wall and take away residual cosmetics.
[0013] Furthermore, a motor is provided at the top center axis of the mixing tank body and is electrically connected to an external power supply through a controller;
[0014] The output end of the motor is connected to the stirring frame through a speed reducer.
[0015] By adopting the above technical solution, the motor can be stably supported on the top of the mixing tank and provide power for it. The position selection of the motor helps to optimize the overall structure of the mixing tank and ensure stability and balance during the mixing process. At the same time, as a power source, the efficient operation of the motor can drive the mixing frame to stir quickly and evenly, thereby improving the mixing efficiency of cosmetic ingredients.
[0016] Furthermore, a feeding port is provided on one side of the top of the stirring tank body, and a discharging port is provided on the bottom of the stirring tank body.
[0017] By adopting the above technical solution, it is convenient to add various cosmetic ingredients into the tank during the stirring process. The position of the feeding port is reasonably selected, which not only facilitates the operator's feeding work, but also avoids splashing or spilling of ingredients during the addition process, thereby ensuring the neatness and efficiency of the production process. Through the feeding port, the addition amount and time of the ingredients can be accurately controlled to ensure that the ingredient ratio is accurate each time it is stirred, thereby ensuring the quality and stability of the cosmetic products.
[0018] Furthermore, the water outlet has two but not limited to two length size structural forms, for adaptability to different working conditions.
[0019] By adopting the above technical solution and selecting water outlets of different lengths, adaptability can be selected for different operating conditions, making it more environmentally applicable and further improving the practicality of the mixing tank in this application.
[0020] In summary, the present invention has the following beneficial effects:
[0021] The utility model uses a water injection mechanism to guide water to the water outlet through a guide pipe. Since the water outlet is tangential to the inner wall of the mixing tank body, the water can flow smoothly along the tank wall, ensuring that the water can evenly and comprehensively cover the tank wall, thereby effectively contacting any cosmetics that may remain on the tank wall. As the water source is continuously injected, it gradually flows along the tank wall to the bottom of the mixing tank. In this process, the water source plays a carrying role, taking away the cosmetics residues on the tank wall. At the same time, this cleaning method avoids the need to rely on stirring to assist cleaning in traditional methods. Traditional methods often require adding a certain amount of water to the mixing tank and using the stirring function to clean the inner wall, which not only increases the workload but also may result in poor cleaning effect due to uneven stirring. The utility model allows the water source to complete the cleaning work during the flow process, greatly improving the cleaning efficiency of the inner wall of the mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0024] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;
[0025] Figure 4 It is a structural diagram of the water injection mechanism of the utility model.
[0026] In the figure: 1. mixing tank body; 2. water injection mechanism; 201. water injection pipe; 202. guide pipe; 203. water outlet; 3. motor; 4. feeding port; 5. discharging port; 6. mixing frame. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0028] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] The following describes an embodiment of the present invention based on its overall structure.
[0031] Example 1:
[0032] A toner ingredient stirring device, such as Figure 1-Figure 4As shown, it includes a mixing tank body 1, and a plurality of water injection mechanisms 2 are arranged on the upper outer side of the mixing tank body 1. The water injection mechanism 2 includes a water injection pipe 201. One side of the water injection pipe 201 is connected to the interior of the mixing tank body 1 through a guide pipe 202 and a water outlet 203. When the water source is discharged into the mixing tank body 1 through the guide pipe 202 and the water outlet 203, due to the special design of the water outlet 203, it forms a tangent relationship with the inner wall of the mixing tank body 1, so that the water source can flow smoothly along the tank wall instead of directly impacting the bottom of the tank or splashing. In the process of the water source flowing along the tank wall, It can effectively contact the cosmetic residues adhering to the tank wall. At the same time, as the water source continues to flow in and along the tank wall, it not only moistens the tank wall, but also gradually carries down the cosmetic residues adhering to the inner wall. These residues fall to the bottom of the mixing tank along with the water flow, thereby avoiding the cosmetics adhering to the tank wall for a long time and causing adverse effects on the next stirring operation. This cleaning method not only eliminates the step of stirring to assist cleaning in traditional methods, but also greatly improves the cleaning efficiency of the inner wall of the mixing tank, ensuring the continuity of cosmetics production and the stability of product quality.
[0033] See Figure 1 、 Figure 2 、 Figure 3 , multiple groups of water injection mechanisms 2 are arranged in an equidistant ring along the central axis of the mixing tank body 1, ensuring that the water source can evenly and comprehensively cover the inner wall of the mixing tank. When the water source is injected into the mixing tank through the water injection mechanism 2, due to the annular arrangement of the water injection mechanism 2, the water source can contact the tank wall from multiple directions at the same time, thereby avoiding the cleaning dead corners that may appear in traditional cleaning methods. This uniform water flow distribution not only improves the cleaning effect, but also ensures that the cosmetic residues on various parts of the tank wall can be effectively removed. At the same time, the annular arrangement of the water injection mechanism 2 also helps to improve the cleaning efficiency. In traditional cleaning methods, it is often necessary to rely on the stirring function to assist cleaning, which not only increases the workload, but may also lead to poor cleaning effect due to uneven stirring. The utility model arranges multiple groups of water injection mechanisms 2 in an annular manner, so that the water source can form a comprehensive and uniform water flow during the injection process, so that the cleaning work can be completed without additional stirring operation.
[0034] See Figure 1 、 Figure 2 、 Figure 3 、 Figure 4The water injection pipe 201 is connected to the external water source storage device through the electromagnetic valve and the liquid pump, realizing the automatic control of the water source. During the cleaning process, the system can automatically start the electromagnetic valve and the liquid pump without manual operation to transport the water source from the storage device to the water injection pipe 201. This automatic control not only improves the cleaning efficiency, but also reduces the tediousness and possible errors of manual operation. At the same time, through the control of the electromagnetic valve and the liquid pump, the flow and pressure of the water source can be accurately adjusted, which means that during the cleaning process, the injection speed and intensity of the water source can be adjusted according to actual needs to achieve the best cleaning effect. This precise control capability not only helps to save water resources, but also avoids incomplete cleaning or waste due to excessive or small water flow.
[0035] Example 2:
[0036] See Figure 1 、 Figure 4 The cross-section of the guide tube 202 and the water outlet 203 is a straight groove structure, and the water outlet 203 is tangent to the inner wall of the mixing tank body 1, so that the water source can maintain a stable flow direction and flow rate when flowing through, reducing the turbulence and vortex of the water flow, thereby ensuring that the water source can be smoothly discharged into the interior of the mixing tank body 1, which helps to improve the cleaning effect, because the stable water flow can more effectively flush the tank wall and take away the residual cosmetics. At the same time, the water outlet 203 is tangent to the inner wall of the mixing tank body 1, so that the water source can flow close to the tank wall when flowing out and gradually slide to the bottom of the mixing tank. This flow mode not only increases the contact area between the water source and the tank wall and improves the cleaning efficiency, but also ensures that the cosmetic residues on various parts of the tank wall can be effectively removed, avoiding cleaning dead corners.
[0037] See Figure 1 、 Figure 2 、 Figure 3 A motor 3 is provided at the top central axis of the stirring tank body 1, and a stirring frame 6 is provided at the output end of the motor 3, so that the motor 3 can be stably supported on the top of the stirring tank and provide power for it. The position selection of the motor 3 helps to optimize the overall structure of the stirring tank and ensure stability and balance during the stirring process. At the same time, the motor 3 serves as a power source, and its efficient operation can drive the stirring frame 6 to stir quickly and evenly, thereby improving the mixing efficiency of the cosmetic ingredients. At the same time, a stirring frame 6 is provided at the output end of the motor 3. Under the drive of the motor 3, the stirring frame 6 can fully stir and mix the cosmetic ingredients in the stirring tank to ensure the uniformity and consistency of the ingredients.
[0038] See Figure 1 、 Figure 2 、 Figure 3The top side of the mixing tank body 1 is provided with a feeding port 4, and the bottom of the mixing tank body 1 is provided with a discharging port 5, which is convenient for adding various cosmetic ingredients into the tank during the stirring process. The position of the feeding port is reasonably selected, which is convenient for the operator to add ingredients and avoids splashing or spilling of ingredients during the addition process, thereby ensuring the neatness and efficiency of the production process. Through the feeding port 4, the addition amount and time of the ingredients can be accurately controlled to ensure that the ratio of ingredients stirred each time is accurate, thereby ensuring the quality and stability of the cosmetic products. At the same time, the bottom of the mixing tank body 1 is provided with a discharging port 5, so that the cosmetics after stirring can be conveniently discharged out of the tank. The position of the discharging port 5 at the bottom is conducive to the complete discharge of the cosmetics in the tank, avoiding residue and waste.
[0039] The implementation principle of the present invention is as follows: when the stirring operation of the previous batch of cosmetics is completed, first, the water source in the external water source storage device is transported to the inside of the water injection pipe 201 through the electromagnetic valve and the liquid pump, and then the water source is discharged into the interior of the stirring tank body 1 through the guide pipe 202 and the water outlet 203. At this time, since the water outlet 203 is tangent to the inner wall of the stirring tank body 1, the water source cuts the inner wall of the stirring tank body 1 and gradually falls to the inner bottom of the stirring tank body 1, thereby carrying the cosmetic residue attached to the inner wall of the stirring tank body 1, avoiding the cosmetic residue from adhering to the inner wall for a long time and affecting the next stirring operation of the cosmetics, thereby replacing the stirring and cleaning process required in the traditional cleaning process, and improving the efficiency of cleaning the inner wall of the stirring tank.
[0040] Parts not involved in the present invention are the same as those in the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0041] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A toner mixing device, characterized by: It includes a stirring tank body, and multiple water injection mechanisms are arranged on the upper outer side of the stirring tank body, which are used to provide water injection and cleaning mechanisms inside the stirring tank body. The water injection mechanism includes a water injection pipe, one side of the water injection pipe is connected to the interior of the stirring tank body through a guide pipe and a water outlet, and the water outlet is tangent to the inner wall of the stirring tank body. The water injection mechanism is an integrated die-cast stainless steel structure.
2. The toner mixing device according to claim 1, characterized in that: The plurality of water injection mechanisms are arranged in an equidistant ring pattern along the central axis of the mixing tank body.
3. The toner mixing device according to claim 1, characterized in that: The water injection pipe is connected to an external water source storage device through a solenoid valve and a liquid pump.
4. The toner mixing device according to claim 1, characterized in that: The cross section of the guide pipe and the water outlet is a straight groove structure, which is used to increase the cross-sectional area between the water outlet and the interior of the mixing tank body.
5. The toner mixing device according to claim 1, characterized in that: A motor is provided at the top center axis of the stirring tank body and is electrically connected to an external power supply through a controller.
6. The toner mixing device according to claim 5, characterized in that: The output end of the motor is connected to the stirring frame through a speed reducer.
7. The toner mixing device according to claim 1, characterized in that: A feeding port is provided on one side of the top of the stirring tank body, and a discharging port is provided on the bottom of the stirring tank body.
8. The toner mixing device according to claim 1, characterized in that: The water outlet has two but not limited to two length size structural forms, which are used for adaptability in different working conditions.