Dual magnetic separator

Through the design of double magnetic separator, combined with contact and non-contact iron removal components and smoothing plates, the problems of low efficiency and material thickness influence of existing quartz sand iron removal equipment are solved, and efficient double iron removal and simplified operation are achieved.

CN223393585UActive Publication Date: 2025-09-30ZHEJIANG JINGSI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521715565.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2025-09-30
Estimated Expiration
2035-08-13

AI Technical Summary

Technical Problem

Existing quartz sand iron removal equipment has low efficiency and requires multiple feedings. The material thickness of non-contact iron removal equipment affects the iron removal effect, and there is a lack of material thickness adjustment mechanism.

Method used

A double magnetic separator was designed, which included a No. 1 magnetic separation component and a No. 2 magnetic separation component. It adopted contact and non-contact iron removal methods, combined with a semi-magnetic drum and a full-magnetic drum for double iron removal, and a smoothing plate was set on the conveyor belt to adjust the material thickness.

Benefits of technology

It realizes efficient double iron removal, improves the iron removal efficiency, avoids the local excessive thickness of the material affecting the iron removal effect, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double magnetic separator which comprises a base, and a first magnetic separation assembly, a second magnetic separation assembly and a conveying and feeding assembly are arranged in the base. The first magnetic separation assembly comprises a semi-magnetic roller rotationally connected into the base, a first motor used for driving the semi-magnetic roller to rotate is installed in the base, and the second magnetic separation assembly comprises a full-magnetic roller. The first magnetic separation assembly and the second magnetic separation assembly are used for conducting iron removal work on materials, particularly quartz sand, in the conveying and feeding assembly, the multiple magnetic separation assemblies are arranged, double iron removal work can be conducted on the materials, the iron removal efficiency is high, and the iron removal effect is good; the flattening plate can be arranged above the first conveying belt, materials conveyed on the conveying belt can be flattened, and the situation that the iron removal effect is affected due to the fact that local areas of the materials are too thick is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz sand, in particular to a double magnetic separator. Background Art

[0002] Quartz sand is quartz particles made from quartz stone through crushing, screening and other processes.

[0003] Natural quartz sand generally contains iron impurities. The core value of quartz sand lies in its high-purity silicon dioxide, and iron is an impurity. The presence of iron will reduce the purity of quartz sand. Therefore, quartz sand usually needs to be deironed. The current deironing machines generally remove iron in one go. If multiple deironing operations are required, the staff will need to repeatedly feed the material, which is more cumbersome.

[0004] In addition, in non-contact iron removers, the thickness of the material laid on the conveyor belt will greatly affect the iron removal effect. Currently, there is generally no adjustment mechanism in the iron remover that acts on the material thickness. Improvements are needed to address the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present invention provides a double magnetic separator to solve the problems mentioned in the above background technology.

[0006] The utility model provides the following technical solution: a double magnetic separator, comprising a base, wherein a first magnetic separation component, a second magnetic separation component and a conveying and feeding component are installed in the base;

[0007] The first magnetic separation assembly includes a semi-magnetic roller rotatably connected to the base, and the base is equipped with a first motor for driving the semi-magnetic roller to rotate;

[0008] The conveying and feeding assembly includes a No. 1 mounting plate fixed to the base via a No. 1 bracket, a plurality of No. 1 rollers rotatably connected between the front and rear No. 1 mounting plates, a No. 1 conveyor belt connected between the No. 1 rollers, a No. 2 motor for driving the No. 1 conveyor belt to rotate mounted on the No. 1 mounting plate, and a right edge of the No. 1 conveyor belt not exceeding the right side of the semi-magnetic roller;

[0009] The No. 2 magnetic separation component includes a No. 2 mounting plate fixed on the No. 1 mounting plate, and the No. 2 mounting plate is rotatably connected with a full magnetic roller and a No. 2 rotating roller distributed on the left and right, and a No. 2 conveyor belt is connected between the full magnetic roller and the No. 2 rotating roller, and the No. 2 conveyor belt extends to the right side of the base, and the No. 2 mounting plate is equipped with a No. 3 motor for driving the No. 2 rotating roller to rotate.

[0010] Preferably, a smoothing plate is further included, and the smoothing plate is close to the upper edge of the No. 1 conveyor belt and has a certain distance therefrom.

[0011] Preferably, a horizontal plate is fixed between the second mounting plates, and a vertical rod connected to the horizontal plate is installed on the upper side of the smoothing plate;

[0012] The No. 1 conveyor belt is a skirt conveyor belt, and the smoothing plate is located between two skirts in the No. 1 conveyor belt.

[0013] Preferably, the vertical rod passes through the horizontal plate upward and can slide up and down relative to the horizontal plate. A plurality of pin holes equidistantly distributed up and down are provided in the vertical rod, and pins inserted into the pin holes are screwed into the horizontal plate.

[0014] Preferably, the smoothing plate is tilted toward the lower left.

[0015] Preferably, the No. 1 mounting plate extends to the left side of the base and then tilts to the lower left. There are three No. 1 rotating rollers, which are respectively located on the rightmost side, the leftmost side and the bending part of the No. 1 mounting plate. The bending part of the No. 1 mounting plate is also rotatably connected to a receiving roller, and the receiving roller lifts the lower edge of the No. 1 conveyor belt.

[0016] Preferably, a plurality of No. 2 brackets are also installed at the lower edge of the No. 1 mounting plate on the left side of the base.

[0017] Preferably, a partition is further installed in the base, and the partition is inclined to the lower left and close to the semi-magnetic roller.

[0018] The utility model provides a double magnetic separator, which has the following beneficial effects:

[0019] The utility model is provided with a first magnetic separation component and a second magnetic separation component, which can perform double iron removal on the material, with high iron removal efficiency and good iron removal effect;

[0020] The utility model can be provided with a smoothing plate above the No. 1 conveyor belt, which can smooth the material transmitted on the conveyor belt and prevent the local area of ​​the material from being too thick, thereby affecting the iron removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the appearance of the utility model;

[0022] Figure 2 This is a schematic diagram of the appearance of the utility model from another perspective;

[0023] Figure 3 yes Figure 2 A magnified schematic diagram of point A in the middle;

[0024] Figure 4 It is a main structural diagram of the present invention.

[0025] In the picture:

[0026] 11. Base; 12. Semi-magnetic roller; 13. Motor No. 1; 21. Mounting plate No. 1; 22. Conveyor belt No. 1; 23. Motor No. 2; 31. Mounting plate No. 2; 32. Full-magnetic roller; 33. Conveyor belt No. 2; 35. Motor No. 3; 41. Smoothing plate; 42. Horizontal plate; 43. Rotary cap; 51. Partition. DETAILED DESCRIPTION

[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0030] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0031] Reference Figure 1-Figure 4According to an embodiment of a double magnetic separator of the present invention, it includes a base 11, in which a No. 1 magnetic separation component, a No. 2 magnetic separation component and a conveying and feeding component are installed. The No. 1 magnetic separation component and the No. 2 magnetic separation component are used to remove iron from the material in the conveying and feeding component, specifically quartz sand.

[0032] In this embodiment, the No. 1 magnet assembly adopts a contact type iron removal method. Specifically, the No. 1 magnetic separation assembly includes a semi-magnetic roller 12 rotatably connected to the base 11, and the base 11 is equipped with a No. 1 motor 13 for driving the semi-magnetic roller 12 to rotate. The No. 1 motor 13 is connected to the semi-magnetic roller 12 through a reducer.

[0033] The conveying and feeding assembly includes a No. 1 mounting plate 21 fixed to the base 11 through a No. 1 bracket, and a plurality of No. 1 rollers are rotatably connected between the front and rear No. 1 mounting plates 21, and a No. 1 conveyor belt 22 is connected between the No. 1 rollers. The No. 1 mounting plate 21 is provided with a No. 2 motor 23 for driving the No. 1 conveyor belt 22 to rotate, and the right edge of the No. 1 conveyor belt 22 does not exceed the right side of the semi-magnetic roller 12, so that the material on the No. 1 conveyor belt 22 can be delivered to the semi-magnetic roller 12 and de-ironed.

[0034] The No. 2 magnetic separation component is a non-contact iron removal method. Specifically, the No. 2 magnetic separation component includes a No. 2 mounting plate 31 fixed on the No. 1 mounting plate 21. The No. 2 mounting plate 31 is rotatably connected with a full magnetic roller 32 and a No. 2 roller distributed on the left and right. A No. 2 conveyor belt 33 is connected between the full magnetic roller 32 and the No. 2 roller. The No. 2 conveyor belt 33 extends to the right side of the base 11 so that the iron material attracted by the full magnetic roller 32 can be sent out. The No. 2 mounting plate 31 is equipped with a No. 3 motor 35 for driving the No. 2 roller to rotate.

[0035] When removing iron from materials, the staff energizes the No. 2 motor 23, the No. 1 motor 13, and the No. 3 motor 35. At this time, the upper edges of the No. 2 conveyor belt 33 and the No. 1 conveyor belt 22 move to the right, and the semi-magnetic roller 12 rotates clockwise.

[0036] After that, the staff puts the material on the No. 1 conveyor belt 22. When the material passes under the No. 1 conveyor belt 22 and continues to the right, it will undergo iron removal. That is, the iron in the material will be attracted by the full-magnetic roller 32 and transported to the right by the No. 2 conveyor belt 33. Finally, the iron will be unloaded at the right edge of the No. 2 conveyor belt 33.

[0037] After the material has been iron-removed once, it continues to move to the right on the No. 1 conveyor belt 22 until it is dumped onto the semi-magnetic roller 12. The clockwise rotating semi-magnetic roller 12 will absorb the iron material, and the iron material will fall after it is away from the magnetic area in the semi-magnetic roller 12, thereby performing a secondary iron removal. The iron material falling from the semi-magnetic roller 12 and the material falling after being dumped onto the semi-magnetic roller 12 will be distributed left to right. In order to further separate the two, a partition 51 is also provided in the base 11. The partition 51 is inclined to the lower left and close to the semi-magnetic roller 12. The iron material and the material will fall on the left and right sides of the partition 51 respectively.

[0038] It should be noted that the No. 1 conveyor belt 22 is a skirt conveyor belt (not shown in the figure) to prevent material from spilling. The staff can connect other conveyor belts or hoppers to independently collect the material after iron removal and the iron material thrown out on the left and right sides of the material. This is a conventional setting in the prior art and will not be repeated here.

[0039] In the second embodiment of the double magnetic separator, it also includes a smoothing plate 41, which is close to the upper edge of the No. 1 conveyor belt 22 and has a certain distance therefrom. The function of the smoothing plate 41 is to smooth the material being transported on the No. 1 conveyor belt 22 to prevent its local area from being too thick, which affects the iron removal effect.

[0040] The installation method of the smoothing plate 41 is as follows: a horizontal plate 42 is fixed between the second mounting plate 31, and a vertical rod connected to the horizontal plate 42 is installed on the upper side of the smoothing plate 41. In this embodiment, the smoothing plate 41 is located between the two skirts inside the first conveyor belt 22 to avoid interference with the skirts.

[0041] In addition, in order to make the spacing between the smoothing plate 41 and the No. 1 conveyor belt 22 adjustable, the vertical rod is designed to pass through the horizontal plate 42 upward and be able to slide up and down relative to the horizontal plate 42. In addition, a plurality of pin holes equidistantly distributed up and down are provided in the vertical rod, and pins inserted into the pin holes are screwed into the horizontal plate 42. The staff can unscrew the pins and adjust the upper and lower positions of the vertical rod and the smoothing plate 41, and then screw the pins into the sockets at the corresponding positions. The pins are threadedly connected to the horizontal plate 42.

[0042] In this embodiment, the latch is a bolt for ease of use.

[0043] The smoothing plate 41 is tilted downward to the left to smooth the material and avoid jamming.

[0044] In the third embodiment of the double magnetic separator, in order to facilitate the loading work, the conveying and feeding assembly is of a climbing machine style, that is, the No. 1 mounting plate 21 extends to the left to the left side of the base 11 and then tilts to the lower left. There are three No. 1 rotating rollers, which are respectively arranged on the rightmost, leftmost and bending part of the No. 1 mounting plate 21. The bending part of the No. 1 mounting plate 21 is also rotatably connected to a receiving roller, and the receiving roller lifts the lower edge of the No. 1 conveyor belt 22 to avoid the No. 1 conveyor belt 22 being triangular.

[0045] In addition, a plurality of No. 2 brackets are installed at the lower edge of the No. 1 mounting plate 21 on the left side of the base 11.

[0046] It should be noted that when the semi-magnetic roller 12 rotates, the magnetic area therein remains unchanged compared to the base 11 to perform iron removal. This is a prior art and will not be described in detail here.

[0047] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by any technician in this field within the scope of the present invention are included in the patent scope of the present invention.

Claims

1. A double magnetic separator, comprising a base (11), characterized in that: The base (11) is equipped with a No. 1 magnetic separation component, a No. 2 magnetic separation component and a conveying and feeding component; The first magnetic separation assembly includes a semi-magnetic roller (12) rotatably connected to the base (11), and the base (11) is equipped with a first motor (13) for driving the semi-magnetic roller (12) to rotate; The conveying and feeding assembly includes a No. 1 mounting plate (21) fixed to the base (11) through a No. 1 bracket, a plurality of No. 1 rollers are rotatably connected between the front and rear No. 1 mounting plates (21), a No. 1 conveyor belt (22) is connected between the No. 1 rollers, and a No. 2 motor (23) for driving the No. 1 conveyor belt (22) to rotate is installed on the No. 1 mounting plate (21), and the right edge of the No. 1 conveyor belt (22) does not exceed the right side of the semi-magnetic roller (12); The No. 2 magnetic separation assembly includes a No. 2 mounting plate (31) fixed on the No. 1 mounting plate (21), and the No. 2 mounting plate (31) is rotatably connected to a full magnetic roller (32) and a No. 2 rotating roller distributed on the left and right, and a No. 2 conveyor belt (33) is connected between the full magnetic roller (32) and the No. 2 rotating roller, and the No. 2 conveyor belt (33) extends to the right side of the base (11), and the No. 2 mounting plate (31) is equipped with a No. 3 motor (35) for driving the No. 2 rotating roller to rotate.

2. A double magnetic separator according to claim 1, characterized in that: It also includes a smoothing plate (41), which is close to the upper edge of the No. 1 conveyor belt (22) and has a certain distance therefrom.

3. A double magnetic separator according to claim 2, characterized in that: A horizontal plate (42) is fixed between the second mounting plates (31), and a vertical rod connected to the horizontal plate (42) is installed on the upper side of the smoothing plate (41); The No. 1 conveyor belt (22) is a skirt conveyor belt, and the smoothing plate (41) is located between two skirts in the No. 1 conveyor belt (22).

4. A double magnetic separator according to claim 3, characterized in that: The vertical rod passes through the horizontal plate (42) upwards and can slide up and down relative to the horizontal plate (42). A plurality of latch holes equidistantly distributed up and down are provided in the vertical rod, and latches inserted into the latch holes are screwed into the horizontal plate (42).

5. A double magnetic separator according to claim 2, characterized in that: The smoothing plate (41) is tilted toward the lower left.

6. A double magnetic separator according to claim 1, characterized in that: The No. 1 mounting plate (21) extends to the left side of the base (11) and then tilts downward to the left. Three No. 1 rotating rollers are provided, which are respectively arranged at the rightmost side, the leftmost side and the bending part of the No. 1 mounting plate (21). The bending part of the No. 1 mounting plate (21) is also rotatably connected to a receiving roller, and the receiving roller lifts the lower edge of the No. 1 conveyor belt (22).

7. A double magnetic separator according to claim 6, characterized in that: A plurality of No. 2 brackets are also installed at the lower edge of the No. 1 mounting plate (21) on the left side of the base (11).

8. A double magnetic separator according to claim 1, characterized in that: A partition (51) is also installed in the base (11), and the partition (51) is inclined to the lower left and close to the semi-magnetic roller (12).