Automatic dispensing, riveting and receiving equipment for rear cover of vehicle-mounted camera
Through the integrated automatic dispensing, riveting and material collection equipment for the rear cover of the vehicle camera, the automated assembly line production of the rear cover and electrical connector is realized, which solves the problem of frequent manual operations in the existing technology and improves production efficiency and the degree of automation of the equipment.
Patent Information
- Application Number
- CN202422448206.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-10
AI Technical Summary
During the existing assembly process of vehicle-mounted cameras, the riveting, gluing and material collection processes of the rear cover and electrical connector require manual switching, resulting in frequent operations and low efficiency.
An integrated automatic dispensing, riveting, and material collection equipment for the rear cover of an in-vehicle camera is designed. Automated assembly line production is achieved through a turntable assembly and multi-station design, including riveting, dispensing, and material collection stations. Precise operations are performed using a lifting and rotating assembly and an adjustment assembly to reduce manual intervention.
The system realizes the automated riveting, gluing and material collection of the rear cover of the vehicle camera and the electrical connector, reduces manual operations, improves production efficiency, reduces costs, and ensures the precise positioning of the workpiece and the quality of gluing.
Smart Images

Figure CN223393720U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vehicle-mounted camera assembly equipment, in particular to an automatic glue dispensing, riveting and material collecting equipment for a rear cover of a vehicle-mounted camera. Background Art
[0002] Car cameras include a housing, lens, back cover, electrical connector, circuit board, and other components. The assembly process of a car camera involves the assembly of the back cover and electrical connector. The electrical connector and back cover are first riveted and then glued together. After riveting and gluing, the workpieces need to be collected and placed on a tray. The current operation is that workers place the back cover and electrical connector on a riveting machine, then remove the riveted workpiece from the riveting machine, place the workpiece on a glue dispenser for glue application, and finally place the glued workpiece on a tray to wait for the glue to solidify. Workers frequently switch between the riveting machine, glue dispenser, and tray to move the workpiece, resulting in low efficiency. Utility Model Content
[0003] In response to the shortcomings of the existing technology, the utility model provides an automatic dispensing, riveting and material collection equipment for the back cover of a vehicle-mounted camera, which is used to rivet, dispense glue and collect the back cover and electrical connector of the vehicle-mounted camera. The riveting, dispensing and material collection processes are integrated into one device, reducing manual operations and improving production efficiency.
[0004] To achieve the above-mentioned purpose, the present invention is realized through the following technical solutions:
[0005] An automatic dispensing, riveting, and material collection device for a vehicle-mounted camera rear cover includes a workbench provided with a turntable assembly, the turntable assembly including a turntable and a drive device for driving the turntable to rotate, a plurality of positioning seats arranged at intervals on the turntable, each positioning seat being equipped with a stop pin for locking the corresponding positioning seat;
[0006] A loading station, a riveting station, a gluing station and a receiving station are provided on the workbench along the circumference of the turntable assembly. The riveting station, the gluing station and the receiving station are respectively provided with a riveting mechanism, a gluing mechanism and a receiving mechanism. The gluing mechanism is used to dispense glue on the workpiece formed by the riveting mechanism. A receiving tray assembly is provided below the receiving mechanism. The receiving mechanism is used to transfer the workpiece dispensed by the gluing mechanism to the material tray of the receiving tray assembly.
[0007] A lifting and rotating assembly is provided below the turntable at a position corresponding to the dispensing mechanism. The lifting and rotating assembly is used to lift the stop pin that moves with the turntable to the bottom of the dispensing mechanism to unlock the corresponding positioning seat and to rotate the unlocked positioning seat.
[0008] Furthermore, the jacking rotation assembly includes a fourth telescopic drive member, a second motor, a push rod and a positioning block. The push rod and the second motor are installed on the fourth telescopic drive member. The fourth telescopic drive member drives the push rod to rise and lifts the stop pin that rotates with the turntable above the jacking rotation assembly to release the lock of the stop pin on the corresponding positioning seat. The positioning block is installed on the output shaft of the second motor. The fourth telescopic drive member drives the second motor to rise so that the lower end of the positioning seat moved above it is inserted into the positioning block. The second motor drives the positioning block to rotate to make the positioning seat rotate.
[0009] Furthermore, the jack rod is a jacking bolt, the jacking bolt can adjust the height through a thread, and the fourth telescopic driving member is a cylinder.
[0010] Furthermore, the riveting mechanism includes a riveting bracket and a first telescopic driving member installed on the riveting bracket, the first telescopic driving member is connected to the riveting head, and the first telescopic driving member drives the riveting head to move up and down; two telescopic legs are also installed on the riveting bracket, and the two telescopic legs are respectively located on both sides of the space below the riveting head. The two telescopic legs are linked to the first telescopic driving member. When the first telescopic driving member drives the riveting head to move downward, the telescopic legs extend into the bottom of the turntable to support the turntable. When the first telescopic driving member drives the riveting head to move upward, the telescopic legs retract and leave the turntable.
[0011] Furthermore, the retractable leg includes a second guide rail, a first roller, a second roller and a first spring, the second guide rail is horizontally arranged and provided with a slider, the first roller, the second roller and the first spring are mounted on the slider of the second guide rail, the second roller is tangent to the plane where the bottom surface of the turntable is located, and one end of the first spring is fixed to the riveted bracket;
[0012] The first telescopic driving member is connected to an inclined wedge, which drives the inclined wedge to move downward and abut against the side of the first roller away from the turntable. The inclined wedge and the first roller cooperate to drive the slider to move toward the turntable, thereby moving the second roller to the bottom of the turntable. At this time, the first spring is stretched, and when the inclined wedge moves upward, the first spring retracts to pull the slider on the second guide rail to reset and make the second roller leave the turntable.
[0013] Furthermore, the dispensing mechanism includes a second telescopic drive member, a third guide rail with a slider, an adjustment assembly and a dispensing valve. The third guide rail is arranged vertically, and the adjustment assembly includes a first-level adjustment mechanism, a second-level adjustment mechanism installed on the first-level adjustment mechanism, a third-level adjustment mechanism installed on the second-level adjustment mechanism, and a fourth-level adjustment mechanism installed on the third-level adjustment mechanism. The first-level adjustment mechanism is installed on the slider of the third guide rail, and the dispensing valve is installed on the fourth-level adjustment mechanism. The first-level adjustment mechanism is used to adjust the inclination angle of the dispensing valve relative to the turntable. The second-level adjustment mechanism, the third-level adjustment mechanism and the fourth-level adjustment mechanism adjust the position of the dispensing valve along the Y-axis, X-axis and Z-axis respectively. The second telescopic drive member is connected to the slider on the third guide rail to drive the adjustment assembly and the dispensing valve to move up and down.
[0014] Furthermore, the primary adjustment mechanism includes a first fixed plate, a first movable plate, a slot plate and a first adjusting bolt, the first fixed plate being fixed to the slider of the third guide rail, the first movable plate being located on the side of the first fixed plate close to the dispensing valve, the upper end of the first movable plate being hinged to the upper end of the first fixed plate, one end of the slot plate being mounted on the lower end of the movable plate by a bolt, the slot plate being provided with a through slot, the first adjusting bolt being passed through the through slot and locked on the lower end of the first fixed plate, the inclination angle of the first movable plate relative to the first fixed plate being adjustable by adjusting the position of the first adjusting bolt in the through slot, and the secondary adjustment mechanism being mounted on the first movable plate;
[0015] The secondary adjustment mechanism includes two spaced-apart mounting plates, two first guide posts, and a second adjusting bolt. The two mounting plates are fixed to the first movable plate, the two first guide posts are fixed to the two mounting plates, the second adjusting bolt is parallel to the two first guide posts and is arranged along the Y-axis, the first guide posts are covered with a plurality of guide sleeves, and the guide sleeves on the two first guide posts are connected by a plurality of connecting plates. The second adjusting bolt is mounted on one of the mounting plates and connected to one of the connecting plates. The third-stage adjustment mechanism is mounted on each connecting plate, and the third-stage adjustment mechanism can be driven to move along the Y-axis by adjusting the second adjusting bolt.
[0016] The three-stage adjustment mechanism includes a second fixed plate, a second movable plate, a plurality of second springs, and a third adjusting bolt. The second fixed plate is installed on each connecting plate of the secondary adjustment mechanism. The second movable plate is located on one side of the second fixed plate. The plurality of second springs are located between the second fixed plate and the second movable plate and are compressed to store energy. The second fixed plate is provided with a plurality of second guide posts. The second guide posts match with a plurality of guide sleeves installed on the second movable plate. The third adjusting bolt passes through the second fixed plate and the second movable plate and is locked with a nut. The third adjusting bolt is perpendicular to the second adjusting bolt. The dispensing valve is connected to the second movable plate. The gap between the second movable plate and the second fixed plate can be adjusted by adjusting the third adjusting bolt, thereby adjusting the position of the dispensing valve along the X-axis.
[0017] The four-stage adjustment mechanism includes a third spring, a third fixed plate, a third movable plate and a fourth adjusting bolt. The third fixed plate is connected to the second movable plate. Several third guide pillars are installed on the third fixed plate. The third movable plate is slidably sleeved on the third guide pillar. A third spring is provided between the third movable plate and the third fixed plate. The fourth adjusting bolt passes through the third movable plate and is locked on the third fixed plate. The dispensing valve is fixed on the third movable plate. The third guide pillar, the third spring and the fourth adjusting bolt are all arranged along the Z axis. The fourth adjusting bolt and the third spring cooperate to adjust the distance between the third movable plate and the third fixed plate, thereby realizing the adjustment of the height of the dispensing valve along the Z axis.
[0018] Furthermore, the material receiving mechanism includes a first linear module, a second linear module, a third telescopic drive member and a finger cylinder connected in sequence, the second linear module is perpendicular to the first linear module, the third telescopic drive member drives the finger cylinder to move up and down, and the finger cylinder is used to pick up the product on the positioning seat; the material receiving tray assembly includes a carrying tray, a material tray and a rotating drive member, at least two material trays are provided on the carrying tray, and the rotating drive member drives the carrying tray to rotate to change the position of the material tray.
[0019] Furthermore, the turntable is provided with a first through hole corresponding to each positioning seat, and a second through hole corresponding to each anti-rotation pin is provided on the turntable, the positioning seat is inserted into the first through hole, the anti-rotation pin is inserted into the second through hole, and the side surface of the positioning seat is provided with a plurality of anti-rotation grooves cooperating with the anti-rotation pin;
[0020] The stop pin is partially narrowed to form a narrow section, and a limit ring is fixed at the lower end of the stop pin. A fourth spring is mounted on the stop pin, and the fourth spring pushes the limit ring and the turntable. The fourth spring drives the part above the narrow section of the stop pin into a stop groove of the positioning seat to lock the positioning seat. When the push rod rises to lift the stop pin until the narrow section is opposite to a stop groove of the positioning seat, the stop pin is unlocked.
[0021] Furthermore, the driving device is a cam divider equipped with a first motor.
[0022] The utility model has the following beneficial effects:
[0023] 1. When the automatic dispensing, riveting and receiving equipment for the rear cover of the vehicle-mounted camera is in use, the three positioning seats are moved to the bottom of the riveting, dispensing and receiving mechanisms to perform the corresponding riveting, dispensing and receiving operations. At the same time, the robot or the worker loads the positioning seats at the loading station. After loading, the positioning seats are transferred to the riveting, dispensing and receiving stations in turn, and finally returned to the loading station. The equipment realizes automatic riveting, dispensing and receiving operations, reducing manual operations.
[0024] 2. The riveting mechanism is provided with two retractable legs, which are mechanically linked to the riveting head and driven by a first retractable driving member. Only one driving member is required to realize the riveting action and the extension action of the two legs. There is no need to configure a driving member for each retractable leg, thus saving costs.
[0025] 3. The dispensing valve uses an adjustment component for fine-tuning the position. The adjustment component is a four-stage adjustment component. The common cylinder adjustment in the existing technology is replaced by bolt adjustment. There is no need to connect the air pipe and air pump. It is easy to assemble and can achieve fine-tuning of the dispensing valve position on the tilt, X-axis, Y-axis and Z-axis. It is convenient, fast and low-cost.
[0026] 4. A lifting and rotating assembly is provided below the turntable at the position corresponding to the dispensing mechanism, which is used to rotate the workpiece so that the dispensing mechanism can apply a circle of glue around the electrical connector. This lifting and rotating assembly is set on the workbench instead of the turntable to prevent the air pipe of the cylinder in the lifting and rotating assembly from getting entangled with the rotation of the turntable. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a diagram of the back cover, glue, and electrical connector of the car camera;
[0028] Figure 2 This is a structural diagram of the automatic dispensing, riveting and material collection equipment for the rear cover of a vehicle-mounted camera of the present invention;
[0029] Figure 3 yes Figure 2 A top view of the working area of the automatic dispensing, riveting and receiving equipment for the rear cover of an in-vehicle camera;
[0030] Figure 4 This is a partial structural diagram of the automatic dispensing, riveting and material collection equipment for the rear cover of a vehicle-mounted camera;
[0031] Figure 5 It is a schematic diagram of the riveting mechanism;
[0032] Figure 6 It is a schematic diagram of the dispensing mechanism;
[0033] Figure 7 It is an assembly diagram of the primary adjustment mechanism and the secondary adjustment mechanism;
[0034] Figure 8 This is a schematic diagram of the assembly of the three-stage adjustment mechanism and the dispensing valve;
[0035] Figure 9 It is a schematic diagram of the turntable assembly, jacking and rotating assembly, positioning seat and anti-rotation pin;
[0036] Figure 10 yes Figure 9 A partial enlarged view of . DETAILED DESCRIPTION
[0037] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0038] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the described features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0040] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, or mutual communication; direct connections or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0041] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0042] like Figures 1 to 10 As shown, this embodiment discloses an automatic gluing, riveting and material receiving equipment for the back cover of a vehicle-mounted camera, including a workbench, a turntable assembly is provided on the workbench, and a loading station, a riveting station, a gluing station and a material receiving station are provided along the circumference of the turntable assembly on the workbench. The riveting station, the gluing station and the material receiving station are respectively provided with a riveting mechanism, a gluing mechanism and a material receiving mechanism. The riveting mechanism 5 is used to rivet the back cover 100 and the electrical connector 200 of the vehicle-mounted camera, and the gluing mechanism 6 is used to gluing the gap between the back cover 100 and the electrical connector 200 of the vehicle-mounted camera. A material tray 400 is provided on the workbench, and the material receiving mechanism 7 is used to transfer the workpiece after riveting and gluing to the material tray 400.
[0043] The turntable assembly includes a turntable 1 and a drive device 2 for driving the turntable 1 to rotate. The turntable is provided with four positioning seats 3, each corresponding to one of the four workstations. During use, three of the positioning seats 3 are respectively moved to the bottom of the riveting, gluing, and receiving mechanisms 7 to perform the corresponding riveting, gluing, and receiving operations. At the same time, a robot or a worker loads the positioning seats 3 at the loading station and places the rear cover 100 and electrical connector 200 of the vehicle-mounted camera on the positioning seats 3. After loading, the positioning seats 3 are sequentially transferred to the riveting, gluing, and receiving stations. The positioning seat at the receiving station finally rotates back to the loading station after removing the workpiece. This achieves automatic riveting, gluing, and receiving operations, reducing manual operations.
[0044] The riveting mechanism 5 includes a riveting bracket 51 and a first telescopic driving member 52 installed on the riveting bracket 51. The first telescopic driving member 52 is connected to a riveting head 53, and the first telescopic driving member 52 drives the riveting head 53 to move up and down; two telescopic legs are also installed on the riveting bracket 51, and the two telescopic legs are respectively located on both sides of the space below the riveting head 53. The two telescopic legs are linked with the first telescopic driving member 52. When the first telescopic driving member 52 drives the riveting head 53 to move downward, the telescopic legs extend into the bottom of the turntable 1 to support the turntable 1. When the first telescopic driving member 52 drives the riveting head 53 to move upward, the telescopic legs retract away from the turntable 1. When the riveting head 53 moves downward to perform the riveting action, the two retractable legs extend under the turntable 1 to support the turntable 1. At this time, one of the positioning seats 3 rotates with the turntable 1 to be located between the two retractable legs. The two retractable legs support the turntable 1 to prevent it from being deformed or flipped due to the downward pressing action of the riveting head 53, ensuring that the firmness of the installation of the turntable 1 is not affected.
[0045] In order to ensure the accuracy of the up and down movement of the riveting head 53, the riveting head 53 needs to be guided. Specifically, two first guide rails 54 with sliders are further provided on the riveting bracket 51. The first guide rails 54 are arranged vertically, and the riveting head 53 is connected to the sliders on the two first guide rails 54. The first telescopic driving member 52 drives the riveting head 53 to move along the first guide rails 54. The two first guide rails 54 guide the movement of the riveting head 53. In other embodiments, the number of first guide rails 54 can be increased or decreased. In other embodiments, the structure for guiding the movement of the riveting head 53 can also have other methods. For example, the riveting head 53 can also be guided by providing a vertical guide groove.
[0046] The retractable leg includes a horizontally arranged second guide rail 55 with a slider, and a first roller 56, a second roller 57 and a first spring (not shown) on the slider installed on the second guide rail 55. The second roller 57 is tangent to the plane where the bottom surface of the turntable 1 is located. One end of the first spring is fixed on the riveted bracket 51. The first telescopic drive member 52 is connected to the inclined wedge 59. The first telescopic drive member 52 drives the inclined wedge 59 to move downward and abut against the side of the first roller away from the turntable. The inclined wedge 59 and the first roller 56 cooperate to drive the slider toward the turntable, thereby moving the second roller 57 to the bottom of the turntable. At this time, the first spring is stretched, and when the inclined wedge 59 moves upward, the first spring retracts to pull the slider on the second guide rail to reset and make the second roller 57 leave the turntable.
[0047] The dispensing mechanism 6 includes a second telescopic drive member 61, a third guide rail 62 with a slider, an adjustment assembly and a dispensing valve 63. The third guide rail 62 is arranged upright, and the adjustment assembly includes a first-level adjustment mechanism 64, a second-level adjustment mechanism 65 installed on the first-level adjustment mechanism 64, a third-level adjustment mechanism 66 installed on the second-level adjustment mechanism 65, and a fourth-level adjustment mechanism 67 installed on the third-level adjustment mechanism 66. The first-level adjustment mechanism 64 is installed on the slider of the third guide rail, and the dispensing valve 63 is installed on the fourth-level adjustment mechanism 67. The first-level adjustment mechanism 64 is used to adjust the inclination angle of the dispensing valve 63 relative to the turntable 1. The second-level adjustment mechanism 65, the third-level adjustment mechanism and the fourth-level adjustment mechanism adjust the position of the dispensing valve 63 along the Y-axis, X-axis and Z-axis respectively. The second telescopic drive member 61 is connected to the slider on the third guide rail 62 to drive the adjustment assembly and the dispensing valve 63 to move up and down.
[0048] In the specific structure, the first-level adjustment mechanism 64 includes a first fixed plate 641, a first movable plate 642, a slot plate 643 and a first adjusting bolt 644. The first fixed plate 641 is fixed on the slider of the third guide rail 62. The first movable plate 642 is located on the side of the first fixed plate 641 close to the dispensing valve 63. The upper end of the first movable plate 642 is hinged to the upper end of the first fixed plate 641 (directly hinged or indirectly hinged). One end of the slot plate 643 is fixedly connected to the lower end of the first movable plate 642. A through slot is provided on the slot plate 643. The first adjusting bolt 644 is inserted into the through slot and locked at the lower end of the first fixed plate 641. The inclination angle of the first movable plate 642 relative to the first fixed plate 641 can be adjusted by adjusting the position of the first adjusting bolt 644 in the through slot. The secondary adjustment mechanism 65 is installed on the first movable plate 642 to adjust the inclination angle of the dispensing valve 63 relative to the turntable 1.
[0049] In a specific structure, the secondary adjustment mechanism 65 includes two spaced-apart mounting plates 651, two first guide posts 652, and a second adjustment bolt 653. The two mounting plates 651 are fixed to the first movable plate 642, and the two first guide posts 652 are fixed to the two mounting plates 651. The second adjustment bolt 653 and the two first guide posts 652 are parallel and arranged along the Y-axis. The first guide posts 652 are sleeved with a plurality of guide bushings, and the guide bushings on the two first guide posts 652 are connected by a plurality of connecting plates 654. The second adjustment bolt 653 is mounted on one of the mounting plates 651 and connected to one of the connecting plates 654. The tertiary adjustment mechanism 66 is mounted on each connecting plate 654. Adjusting the second adjustment bolt 653 can drive the tertiary adjustment mechanism 66 to move axially along the first guide posts 652. Preferably, each first guide post 652 is provided with two or more guide bushings, and accordingly, there are two or more connecting plates 654 connected to the tertiary adjustment mechanism 66. By adjusting the second adjusting bolt 653, the three-stage adjustment mechanism 66 moves axially along the first guide column 652, that is, the dispensing valve 63 is displaced tangentially relative to the turntable 1, that is, the dispensing valve 63 moves along the front-to-back direction (Y axis) of the workbench.
[0050] In the specific structure, the three-stage adjustment mechanism 66 includes a second fixed plate 661, a second movable plate 662, a plurality of second springs 663, and a third adjusting bolt 664. The second fixed plate 661 is installed on each connecting plate 654 of the secondary adjustment mechanism 65. The second movable plate 662 is located on one side of the second fixed plate 661. The plurality of second springs 663 are located between the second fixed plate 661 and the second movable plate 662 and are compressed to store energy. The second fixed plate 661 is provided with a plurality of second guide posts 665. The second guide posts 665 are provided on the second fixed plate 661. Matching with several guide sleeves installed on the second movable plate 662, the third adjusting bolt 664 passes through the second fixed plate 661 and the second movable plate 662 and is locked with a nut. The third adjusting bolt 664 is perpendicular to the second adjusting bolt 653. The dispensing valve 63 is connected to the second movable plate 662. By adjusting the third adjusting bolt 664, the gap between the second movable plate 662 and the second fixed plate 661 can be adjusted, thereby adjusting the position of the dispensing valve 63 along the X-axis, that is, the dispensing valve 63 moves left and right (X-axis) along the workbench.
[0051] The four-stage adjustment mechanism includes a third spring 666, a third fixed plate 667, a third movable plate 668 and a fourth adjusting bolt 669. The third fixed plate 667 is connected to the second movable plate 66. A plurality of third guide pillars 670 are installed on the third fixed plate 667. The third movable plate 668 is slidably sleeved on the third guide pillars 670. A third spring 666 is provided between the third movable plate 668 and the third fixed plate 667. The fourth adjusting bolt 669 passes through the third movable plate 668 and is locked on the third fixed plate 667. The dispensing valve is fixed on the third movable plate 668. The third guide pillar 670, the third spring 666 and the fourth adjusting bolt 669 are all arranged along the Z-axis. The fourth adjusting bolt 669 and the third spring 666 cooperate to adjust the distance between the third movable plate 668 and the third fixed plate 667, thereby adjusting the height of the dispensing valve along the Z-axis. The second telescopic driving member 61 drives the adjustment component to move up and down, and the adjustment component enables the dispensing valve 63 to move in the tilting, tangential, radial and vertical directions relative to the turntable 1, so as to facilitate the calibration of the dispensing position of the dispensing valve 63.
[0052] The dispensing mechanism also includes a glue cartridge 671, which is connected to the dispensing valve. A glue cartridge fixing plate 672 is mounted on the second movable plate 66. The glue cartridge fixing plate 672 has an open slot, into which the glue cartridge 671 is inserted. A fifth adjusting bolt 673 is mounted on the second movable plate 66. One end of the fifth adjusting bolt 673 abuts against the side of the glue cartridge to secure it. By loosening the fifth adjusting bolt 673, the height of the glue cartridge can be adjusted. The height of the glue cartridge is adjustable and located close to the dispensing valve, shortening the path between the glue cartridge and the dispensing valve to avoid wasting glue. In other embodiments, the glue cartridge can also be mounted on other components.
[0053] The turntable 1 is provided with four workstations, each of which is provided with a positioning seat 3 and a locking pin 4. Specifically, the turntable 1 is provided with a first through-hole and a second through-hole at each workstation. The positioning seat 3 is inserted into the first through-hole, and the locking pin 4 is inserted into the second through-hole. The side of the positioning seat 3 is provided with a plurality of locking grooves 31 that cooperate with the locking pins.
[0054] A jacking and rotating assembly 8 is provided on the workbench. The jacking and rotating assembly 8 is located below the turntable 1 and corresponds to the dispensing mechanism 6. The jacking and rotating assembly 8 includes a fourth telescopic driving member 81, a second motor 82, a push rod and a positioning block 83. The push rod and the second motor 82 are installed on the fourth telescopic driving member. The fourth telescopic driving member 81 drives the push rod to rise and lift the stop pin 4 above the jacking and rotating assembly 8 with the turntable 1 to release the lock of the stop pin 4 on the corresponding positioning seat 3. The positioning block 83 is installed on the output shaft of the second motor. The fourth telescopic driving member 81 drives the second motor 82 to rise so that the lower end of the positioning seat 3 moved above it is inserted into the positioning block. The second motor drives the positioning block to rotate to make the positioning seat rotate. In this embodiment, preferably, the push rod is a lifting bolt 83, the height of which can be adjusted through a thread. The lifting bolt 83 is used to lift the stop pin 4 that rotates with the turntable 1 to above the lifting rotation component 8 to release the lock on the corresponding positioning seat 3, and the second motor 82 is used to drive the positioning seat 3 moved above it to rotate along the axis of the electrical connector 200.
[0055] In a specific structure, such as Figure 10 The stop pin 4 is partially narrowed to form a narrow section 41. A limit ring 42 is fixed to the lower end of the stop pin 4. A fourth spring 43 is sleeved on the stop pin 4. The fourth spring 43 pushes against the limit ring 42 and the turntable 1. Under normal conditions, under the action of the fourth spring 43, the portion above the narrow section 41 of the stop pin 4 enters a stop groove 31 of the positioning seat to lock the positioning seat 3 and prevent the positioning seat 3 from rotating. When the push rod rises and lifts the stop pin 4 until the narrow section 41 is aligned with a stop groove of the positioning seat 3, the stop pin 4 is unlocked and the positioning seat 3 can rotate. The portion above the narrow section 41 is provided with a chamfer 44. The chamfer 44 facilitates the stop pin to move downward to its portion (the portion above the narrow section 41) and enter the stop groove 31. When the fourth telescopic drive member retracts, it drives the lifting bolt and the second motor downward. The positioning seat falls back and resets under the action of gravity. The stop pin, under the action of the fourth spring 43, partially enters a stop groove of the positioning seat.
[0056] The jacking bolt 83 is height-adjustable via a thread. A positioning block 83 is mounted on the output shaft of the second motor 82. The positioning block 83 has a positioning slot opening upward, which matches the lower end of the positioning seat 3. When the positioning seat 3 rotates with the turntable 1 to the bottom of the dispensing valve 63, the fourth telescopic drive member 81 drives the second motor 82 and the jacking bolt 83 to rise synchronously. The jacking bolt 83 lifts the anti-rotation pin 4 so that the anti-rotation pin 4 disengages from the anti-rotation slot 31, thereby releasing the lock on the positioning seat 3. Then, the second motor 82 drives the positioning seat 3 to rotate through the cooperation of the positioning slot and the lower end of the positioning seat 3. In this way, the product to be dispensed rotates, allowing the dispensing valve to apply a circle of glue around the electrical connector 200 of the vehicle-mounted camera on the positioning seat 3, so that the back cover 100 of the vehicle-mounted camera and the electrical connector 200 are riveted and firmly bonded by the glue 300. When the fourth telescopic driving member 81 retracts, the lifting bolt 83 and the second motor 82 descend, and the anti-rotation pin 4 automatically falls back into one of the anti-rotation grooves 31 under the action of gravity, re-locking the positioning seat 3.
[0057] The lower end of the positioning seat 3 of the present embodiment is square, and the positioning groove has two opposite groove walls. In other embodiments, the lower end of the positioning seat 3 can also adopt other non-circular shapes, such as pentagonal, elliptical, special-shaped, etc., and the positioning groove on the positioning block 83 adopts a corresponding shape to drive the positioning seat 3 to rotate. There are four anti-rotation grooves 31 evenly distributed on the side of the positioning seat 3 of the present embodiment. Every time the positioning seat 3 rotates 90°, the anti-rotation pin 4 corresponds to the next anti-rotation groove 31. In other embodiments, the number of anti-rotation grooves 31 is not limited to this, and the distance between the anti-rotation grooves 31 can be adjusted according to actual needs. As shown in the figure, the positioning seat 3 of the present embodiment is composed of multiple parts. In other embodiments, the positioning seat 3 can also be integrally formed.
[0058] In this embodiment, the driving device 2 for driving the turntable 1 to rotate is a cam divider 22 equipped with a first motor 21. In other embodiments, the driving device 2 is not limited thereto, for example, a motor and a gear pair can also drive the turntable to rotate.
[0059] In this embodiment, the material receiving mechanism 7 comprises a first linear module 71, a second linear module 72, a third telescopic drive element 73, and a finger cylinder 74, which are connected in sequence. The first linear module 71 is positioned to one side of the turntable 1, while the second linear module 72 is perpendicular to the first linear module 71. The third telescopic drive element 73 drives the finger cylinder 74 up and down. Products coated with glue 300 move along the turntable 1 to the bottom of the material receiving mechanism 7. The finger cylinder 74 is used to pick up the glued products 300 from the positioning seat 3. The material receiving mechanism 7 removes the products from the positioning seat 3 and places them in the material tray 400. The workbench is also equipped with a magazine 500 for defective products, a storage area 600 for unprocessed products, and a storage area 700 for finished products.
[0060] If only one tray 400 is placed on the workbench, when the tray 400 is full, the equipment needs to be stopped to replace the tray 400, which wastes time. Therefore, preferably, a receiving tray assembly is provided below the receiving mechanism 7 of this embodiment. The receiving tray assembly includes a carrier tray 9, a tray 400, and a rotary drive 10. At least two trays 400 are placed on the carrier tray 9. The rotary drive 10 drives the carrier tray 9 to rotate to replace the tray 400. When one of the trays 400 is full of products, the rotary drive 10 promptly rotates the tray 400 turntable 1, avoiding the need to wait for the tray 400 to be replaced. The rotary drive 10 can be a rotary cylinder, a servo motor, etc.
[0061] A plurality of columns 11 are provided on the workbench below the turntable 1 and the supporting plate 9 , and a roller is installed on the top of each column 11 , and the circumference of these rollers is used to support the turntable 1 or the supporting plate 9 .
[0062] It is understood that the first telescopic drive member 52, the second telescopic drive member 61, the third telescopic drive member 73 and the fourth telescopic drive member 81 can be push rod cylinders, slide cylinders, electric cylinders, etc. The turntable of this embodiment is provided with four positioning seats, and in other embodiments, the number of positioning seats is not limited to this.
[0063] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate from the spirit and scope of the technical solutions of the embodiments of the present invention. Therefore, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present invention.
Claims
1. An automatic dispensing, riveting and material receiving equipment for the rear cover of a vehicle-mounted camera, characterized in that: The workbench comprises a turntable assembly, the turntable assembly comprising a turntable and a driving device for driving the turntable to rotate, a plurality of positioning seats are arranged at intervals on the turntable, each positioning seat is equipped with a stop pin, and the stop pin is used to lock the corresponding positioning seat; A loading station, a riveting station, a gluing station and a receiving station are provided on the workbench along the circumference of the turntable assembly. The riveting station, the gluing station and the receiving station are respectively provided with a riveting mechanism, a gluing mechanism and a receiving mechanism. The gluing mechanism is used to dispense glue on the workpiece formed by the riveting mechanism. A receiving tray assembly is provided below the receiving mechanism. The receiving mechanism is used to transfer the workpiece dispensed by the gluing mechanism to the material tray of the receiving tray assembly. A lifting and rotating assembly is provided below the turntable at a position corresponding to the dispensing mechanism. The lifting and rotating assembly is used to lift the stop pin that moves with the turntable to the bottom of the dispensing mechanism to unlock the corresponding positioning seat and to rotate the unlocked positioning seat.
2. The automatic dispensing, riveting and material collecting equipment for the rear cover of a vehicle-mounted camera according to claim 1 is characterized in that: The jacking and rotating assembly includes a fourth telescopic drive member, a second motor, a push rod and a positioning block. The push rod and the second motor are installed on the fourth telescopic drive member. The fourth telescopic drive member drives the push rod to rise and lifts the stop pin that rotates with the turntable above the jacking and rotating assembly to release the lock of the stop pin on the corresponding positioning seat. The positioning block is installed on the output shaft of the second motor. The fourth telescopic drive member drives the second motor to rise so that the lower end of the positioning seat moved above it is inserted into the positioning block. The second motor drives the positioning block to rotate to make the positioning seat rotate.
3. The automatic dispensing, riveting and material collecting equipment for the rear cover of a vehicle-mounted camera according to claim 2 is characterized in that: The jack rod is a jacking bolt, the jacking bolt can be adjusted in height through a thread, and the fourth telescopic driving member is a cylinder.
4. The automatic dispensing, riveting and material collecting equipment for the rear cover of a vehicle-mounted camera according to claim 1 is characterized in that: The riveting mechanism includes a riveting bracket and a first telescopic driving member installed on the riveting bracket, the first telescopic driving member is connected to the riveting head, and the first telescopic driving member drives the riveting head to move up and down; two telescopic legs are also installed on the riveting bracket, and the two telescopic legs are respectively located on both sides of the space below the riveting head. The two telescopic legs are linked to the first telescopic driving member. When the first telescopic driving member drives the riveting head to move downward, the telescopic legs extend under the turntable to support the turntable. When the first telescopic driving member drives the riveting head to move upward, the telescopic legs retract and leave the turntable.
5. The automatic dispensing, riveting and material collecting equipment for the rear cover of a vehicle-mounted camera according to claim 4 is characterized in that: The retractable leg includes a second guide rail, a first roller, a second roller and a first spring. The second guide rail is horizontally arranged and provided with a slider. The first roller, the second roller and the first spring are mounted on the slider of the second guide rail. The second roller is tangent to the plane where the bottom surface of the turntable is located. One end of the first spring is fixed to the riveted bracket. The first telescopic driving member is connected to an inclined wedge, which drives the inclined wedge to move downward and abut against the side of the first roller away from the turntable. The inclined wedge and the first roller cooperate to drive the slider to move toward the turntable, thereby moving the second roller to the bottom of the turntable. At this time, the first spring is stretched, and when the inclined wedge moves upward, the first spring retracts to pull the slider on the second guide rail to reset and make the second roller leave the turntable.
6. The automatic dispensing, riveting and material collecting equipment for the rear cover of a vehicle-mounted camera according to claim 1, characterized in that: The dispensing mechanism includes a second telescopic drive member, a third guide rail with a slider, an adjustment assembly and a dispensing valve. The third guide rail is arranged vertically, and the adjustment assembly includes a first-level adjustment mechanism, a second-level adjustment mechanism installed on the first-level adjustment mechanism, a third-level adjustment mechanism installed on the second-level adjustment mechanism, and a fourth-level adjustment mechanism installed on the third-level adjustment mechanism. The first-level adjustment mechanism is installed on the slider of the third guide rail, and the dispensing valve is installed on the fourth-level adjustment mechanism. The first-level adjustment mechanism is used to adjust the inclination angle of the dispensing valve relative to the turntable. The second-level adjustment mechanism, the third-level adjustment mechanism and the fourth-level adjustment mechanism adjust the position of the dispensing valve along the Y-axis, X-axis and Z-axis respectively. The second telescopic drive member is connected to the slider on the third guide rail to drive the adjustment assembly and the dispensing valve to move up and down.
7. The automatic dispensing, riveting and material collecting equipment for the rear cover of a vehicle-mounted camera according to claim 6, characterized in that: The first-level adjustment mechanism includes a first fixed plate, a first movable plate, a slot plate and a first adjusting bolt, the first fixed plate is fixed to the slider of the third guide rail, the first movable plate is located on the side of the first fixed plate close to the dispensing valve, the upper end of the first movable plate is hinged to the upper end of the first fixed plate, one end of the slot plate is mounted on the lower end of the movable plate by a bolt, the slot plate is provided with a through slot, the first adjusting bolt is inserted into the through slot and locked at the lower end of the first fixed plate, the inclination angle of the first movable plate relative to the first fixed plate can be adjusted by adjusting the position of the first adjusting bolt in the through slot, and the second-level adjustment mechanism is mounted on the first movable plate; The secondary adjustment mechanism includes two spaced-apart mounting plates, two first guide posts, and a second adjusting bolt. The two mounting plates are fixed to the first movable plate, the two first guide posts are fixed to the two mounting plates, the second adjusting bolt is parallel to the two first guide posts and is arranged along the Y-axis, the first guide posts are covered with a plurality of guide sleeves, and the guide sleeves on the two first guide posts are connected by a plurality of connecting plates. The second adjusting bolt is mounted on one of the mounting plates and connected to one of the connecting plates. The third-stage adjustment mechanism is mounted on each connecting plate, and the third-stage adjustment mechanism can be driven to move along the Y-axis by adjusting the second adjusting bolt. The three-stage adjustment mechanism includes a second fixed plate, a second movable plate, a plurality of second springs, and a third adjusting bolt. The second fixed plate is installed on each connecting plate of the secondary adjustment mechanism. The second movable plate is located on one side of the second fixed plate. The plurality of second springs are located between the second fixed plate and the second movable plate and are compressed to store energy. The second fixed plate is provided with a plurality of second guide posts. The second guide posts match with a plurality of guide sleeves installed on the second movable plate. The third adjusting bolt passes through the second fixed plate and the second movable plate and is locked with a nut. The third adjusting bolt is perpendicular to the second adjusting bolt. The dispensing valve is connected to the second movable plate. The gap between the second movable plate and the second fixed plate can be adjusted by adjusting the third adjusting bolt, thereby adjusting the position of the dispensing valve along the X-axis. The four-stage adjustment mechanism includes a third spring, a third fixed plate, a third movable plate and a fourth adjusting bolt. The third fixed plate is connected to the second movable plate. Several third guide pillars are installed on the third fixed plate. The third movable plate is slidably sleeved on the third guide pillar. A third spring is provided between the third movable plate and the third fixed plate. The fourth adjusting bolt passes through the third movable plate and is locked on the third fixed plate. The dispensing valve is fixed on the third movable plate. The third guide pillar, the third spring and the fourth adjusting bolt are all arranged along the Z axis. The fourth adjusting bolt and the third spring cooperate to adjust the distance between the third movable plate and the third fixed plate, thereby realizing the adjustment of the height of the dispensing valve along the Z axis.
8. The automatic dispensing, riveting and material collecting equipment for the rear cover of a vehicle-mounted camera according to claim 1, characterized in that: The material receiving mechanism includes a first linear module, a second linear module, a third telescopic drive member and a finger cylinder connected in sequence. The second linear module is perpendicular to the first linear module. The third telescopic drive member drives the finger cylinder to move up and down. The finger cylinder is used to pick up the product on the positioning seat; the material receiving tray assembly includes a carrying tray, a material tray and a rotating drive member. At least two material trays are provided on the carrying tray. The rotating drive member drives the carrying tray to rotate to change the position of the material tray.
9. The automatic dispensing, riveting and material collecting equipment for the rear cover of a vehicle-mounted camera according to claim 1, characterized in that: The turntable is provided with a first through hole corresponding to each positioning seat, and a second through hole corresponding to each anti-rotation pin. The positioning seat is inserted into the first through hole, and the anti-rotation pin is inserted into the second through hole. The side of the positioning seat is provided with a plurality of anti-rotation grooves that cooperate with the anti-rotation pins. The stop pin is partially narrowed to form a narrow section, and a limit ring is fixed at the lower end of the stop pin. A fourth spring is mounted on the stop pin, and the fourth spring pushes the limit ring and the turntable. The fourth spring drives the part above the narrow section of the stop pin into a stop groove of the positioning seat to lock the positioning seat. When the push rod rises to lift the stop pin until the narrow section is opposite to a stop groove of the positioning seat, the stop pin is unlocked.
10. The automatic dispensing, riveting and material collecting equipment for the rear cover of a vehicle-mounted camera according to claim 1, characterized in that: The driving device is a cam divider equipped with a first motor.