Full-automatic sawing machine for metal products
By installing dust suction and protective devices on the metal sawing machine, the problem of debris accumulation during the cutting process is solved, the cutting accuracy and operation safety are improved, and the difficulty of equipment maintenance is reduced.
Patent Information
- Application Number
- CN202422750904.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing metal sawing machines generate a large amount of iron chips during the cutting process, resulting in reduced cutting accuracy and increased maintenance burden.
A dust suction device and protective device are used to collect debris through the suction generated by the air pump and the cylinder is fixed with a magnet to prevent debris from splashing. A transparent plastic sheet is set as a protective barrier.
Keep the work area clean, reduce debris accumulation interference, improve the working environment, protect the health of operators, and reduce the risk of occupational diseases.
Smart Images

Figure CN223394427U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal product processing, in particular to a full-automatic sawing machine for metal products. Background Art
[0002] Metal saws are machines used for cutting metal materials, enabling efficient metalworking. Cutting parameters, including speed and length, are controlled through a precise control system. Their high-quality, strong blades are capable of handling metals of varying hardness. Widely used in the metalworking industry, they significantly improve the efficiency and quality of metal cutting, meeting diverse production needs.
[0003] The prior art includes a utility model with publication number CN204235638U. The utility model relates to the field of sawing machines, specifically a sawing machine, including a base, a workbench, a saw blade and a motor; the base is provided with a swing frame that slides back and forth, and the workbench is installed on the swing frame; a saw blade groove is provided on the workbench, the saw blade is fixedly arranged on the base, the saw blade extends out of a part of the saw blade groove, the saw blade is connected to the motor through a transmission mechanism, and the motor is fixed on the base; a limiting device is provided on the workbench, the limiting device is arranged on one side of the dividing line with the cutting trajectory of the saw blade as the dividing line, the limiting device includes a first strip limit block, a clamping piece and a limit block, one end of the first strip limit block is close to the dividing line, and the limit block is fixedly clamped on the side of the first strip limit block facing the saw blade by the clamping piece. The utility model has a simple structure and is easy to operate. It can accurately position the angle and length required for cutting the material, significantly improving the cutting efficiency. However, during the cutting process, a large amount of iron filings are generated, which accumulate on the surface of the machine body, affecting the cutting accuracy of the equipment and increasing the maintenance burden of the equipment.
[0004] In order to solve the problem that a large amount of iron chips are generated during the cutting process and accumulate on the surface of the machine body, affecting the cutting accuracy of the equipment and increasing the maintenance burden of the equipment, the existing technology adopts the method of shutdown maintenance to deal with it, but it increases the difficulty of operating the equipment, which in turn leads to the problem of inconvenience in equipment maintenance. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art that a large amount of iron chips are generated during the cutting process, the iron chips accumulate on the surface of the machine body, affecting the cutting accuracy of the equipment and increasing the maintenance burden of the equipment, and to propose a fully automatic sawing machine for metal products.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a fully automatic sawing machine for metal products, comprising a body and a dust suction device, a cutting tool is provided on the surface of the body, and the dust suction device is arranged on one side of the body, and the dust suction device comprises a bracket, which is fixedly connected to the body, an air pipe is fixedly connected to the surface of the bracket, a suction head is fixedly connected to one side of the air pipe, an air pump is fixedly connected to the surface of the bracket, a driving end of the air pump is fixedly connected to the air pipe, and a cylinder is inserted into the side of the air pipe away from the suction head. By setting up the dust suction device, a large amount of debris will be generated when cutting metal products, and the debris can be collected into the cylinder through the suction head and the air pipe in time through the suction force generated by the air pump, thereby keeping the working area clean and reducing the interference of debris accumulation on subsequent processing. At the same time, it effectively prevents debris from flying in the air, improves the working environment, protects the respiratory health of the operator, and reduces the risk of occupational diseases caused by inhaling metal debris.
[0007] Preferably, the surface of the cylinder is provided with an air outlet, and a magnet is fixedly connected to the side of the air pipe near the cylinder. The magnet is provided to fix the cylinder. Under normal working conditions, the magnet stably fixes the cylinder in a corresponding position, ensuring that the cylinder is in a stable position during the process of filtering debris, so that the entire dust collection and filtration process can proceed smoothly. When it is necessary to clean the debris in the cylinder, the cylinder is pulled to overcome the suction force of the magnet, so that the cylinder and the magnet are separated, and the cylinder can be easily removed for cleaning.
[0008] Preferably, the magnet is magnetically connected to the cylinder, and the bracket is set in an "L" shape. By setting the cylinder, the air pump brings the debris into the cylinder through the suction head and the air pipe. The cylinder serves as a collection container, which can concentrate the debris generated by cutting, reduce the debris from being scattered randomly in the working area, and keep the working environment clean.
[0009] Preferably, a protective device is provided on the surface of the machine body, comprising a mounting rod, a rotating rod being rotatably connected to the surface of the mounting rod, and a plastic sheeting being fixedly connected to the surface of the rotating rod. The provision of the protective device effectively blocks the splashing of debris during the metal cutting process, thereby reducing the risk of injury to the operator's eyes, skin, etc.
[0010] Preferably, the upper surface of the plastic sheet is fixedly connected with a positive Velcro, and one side of the body is fixedly connected with a negative Velcro. By setting the positive Velcro, during the process of sawing metal products, when the plastic sheet is pulled to cover the body to prevent debris from flying, the positive Velcro can be bonded to the negative Velcro, thereby firmly fixing the plastic sheet to the surface of the body to form an effective protective barrier.
[0011] Preferably, the positive Velcro is bonded to the negative Velcro, and the plastic cloth is made of transparent plastic.
[0012] Compared with the prior art, the advantages and positive effects of the present invention are:
[0013] In the utility model, a dust suction device and a protective device are provided. When the cutting tool cuts the workpiece, the air pump is started, and the air pump drives the debris into the air pipe through the suction head, and then enters the cylinder through the air pipe, and the air is discharged through the air outlet. The debris is filtered by the cylinder, and the cylinder is pulled, the magnet is separated from the cylinder, and the cylinder can be taken out. At the same time, in order to prevent debris from splashing during the processing, the plastic cloth is pulled to cover the machine body, and the positive Velcro is bonded to the reverse Velcro, so that the plastic cloth can be fixed on the surface of the machine body to block the debris. By providing the utility model, a large amount of debris is generated when cutting metal products. The debris can be collected into the cylinder through the suction head and the air pipe in time by the suction force generated by the air pump, so as to keep the working area clean and reduce the interference of debris accumulation on subsequent processing. At the same time, it can effectively prevent debris from flying in the air, improve the working environment, protect the respiratory health of the operator, and reduce the risk of occupational diseases caused by inhaling metal debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model provides a three-dimensional structural diagram of a fully automatic sawing machine for metal products;
[0015] Figure 2 The utility model provides a side view of a fully automatic sawing machine for metal products;
[0016] Figure 3 The utility model provides a schematic structural diagram of a dust collection device for a fully automatic sawing machine for metal products;
[0017] Figure 4 The utility model provides a schematic structural diagram of a protective device for a fully automatic sawing machine for metal products;
[0018] Figure 5 This utility model proposes a fully automatic sawing machine for metal products Figure 4 A is an enlarged structural diagram of FIG.
[0019] Legend: 1. Machine body; 2. Cutting tool; 3. Suction device; 31. Suction head; 32. Air pipe; 33. Bracket; 34. Cylinder; 35. Magnet; 36. Air pump; 4. Protective device; 41. Plastic sheeting; 42. Mounting rod; 43. Rotating rod; 44. Positive Velcro; 45. Negative Velcro. DETAILED DESCRIPTION
[0020] See also Figure 1-5The utility model provides a technical solution: a fully automatic sawing machine for metal products, comprising a machine body 1 and a dust suction device 3, a cutting tool 2 is provided on the surface of the machine body 1, and the dust suction device 3 is provided on one side of the machine body 1.
[0021] The specific configuration and functions of the dust collecting device 3 and the protective device 4 will be described in detail below.
[0022] In this embodiment: the dust suction device 3 includes a bracket 33, the bracket 33 is fixedly connected to the body 1, the surface of the bracket 33 is fixedly connected to the air pipe 32, one side of the air pipe 32 is fixedly connected to the suction head 31, the surface of the bracket 33 is fixedly connected to the air pump 36, the driving end of the air pump 36 is fixedly connected to the air pipe 32, and a cylinder 34 is inserted on the side of the air pipe 32 away from the suction head 31. By setting up the dust suction device 3, a large amount of debris will be generated when cutting metal products. The suction force generated by the air pump 36 can collect the debris into the cylinder 34 through the suction head 31 and the air pipe 32 in time, keeping the working area clean and reducing the interference of debris accumulation on subsequent processing. At the same time, it can effectively prevent debris from flying in the air, improve the working environment, protect the respiratory health of the operator, and reduce the risk of occupational diseases caused by inhaling metal debris.
[0023] Specifically, the surface of the cylinder 34 is provided with an air outlet, and a magnet 35 is fixedly connected to the side of the air pipe 32 near the cylinder 34. The magnet 35 is used to fix the cylinder 34. Under normal operation, the magnet 35 stably fixes the cylinder 34 in the corresponding position, ensuring that the cylinder 34 is positioned stably during the debris filtering process, so that the entire dust collection and filtration process can proceed smoothly. When it is necessary to clean the debris in the cylinder 34, the cylinder 34 is pulled to overcome the suction force of the magnet 35, and the cylinder 34 is separated from the magnet 35, so that the cylinder 34 can be easily removed for cleaning.
[0024] Specifically, the magnet 35 is magnetically connected to the cylinder 34, and the bracket 33 is set in an "L" shape. By setting the cylinder 34, the air pump 36 brings the debris into the cylinder 34 through the suction head 31 and the air pipe 32. The cylinder 34 serves as a collection container, which can concentrate the debris generated by cutting, reduce the debris from being scattered randomly in the working area, and keep the working environment clean.
[0025] Specifically, a protective device 4 is provided on the surface of the body 1 . The protective device 4 includes a mounting rod 42 . A rotating rod 43 is rotatably connected to the surface of the mounting rod 42 . A plastic sheet 41 is fixedly connected to the surface of the rotating rod 43 .
[0026] In this embodiment, by providing the protective device 4, a large amount of debris is generated during the cutting of metal products. These debris may fly at high speed and cause damage to the operator's eyes, skin, etc. The plastic sheet 41 in the protective device 4 can effectively block the flying debris and reduce the risk of injury to the operator.
[0027] Specifically, a positive Velcro 44 is fixedly connected to the upper surface of the plastic sheet 41 , and a negative Velcro 45 is fixedly connected to one side of the body 1 .
[0028] In this embodiment: by providing a positive Velcro 44, during the process of sawing metal products, when the plastic sheet 41 is pulled to cover the body 1 to prevent debris from flying, the positive Velcro 44 can be bonded to the negative Velcro 45, thereby firmly fixing the plastic sheet 41 to the surface of the body 1, forming an effective protective barrier.
[0029] Specifically, the positive Velcro 44 is bonded to the negative Velcro 45 , and the plastic sheet 41 is made of transparent plastic.
[0030] Working principle: By setting the dust collection device 3 and the protective device 4, when the cutting tool 2 cuts the workpiece, the air pump 36 is started, and the air pump 36 drives the debris into the air pipe 32 through the suction head 31, and then enters the cylinder 34 through the air pipe 32, and the air is discharged through the air outlet. The debris is filtered by the cylinder 34, and the cylinder 34 is pulled, and the magnet 35 is separated from the cylinder 34, and the cylinder 34 can be taken out. At the same time, in order to prevent the debris from splashing during the processing, the plastic cloth 41 is pulled to cover the machine body 1, and the positive magic tape 44 is connected with the anti-magic tape. By bonding the surgical patch 45, the plastic sheet 41 can be fixed to the surface of the body 1 to block debris. By setting up the utility model, a large amount of debris will be generated when cutting metal products. The debris can be collected into the cylinder 34 through the suction head 31 and the air pipe 32 by the suction force generated by the air pump 36 in time, so as to keep the working area clean and reduce the interference of debris accumulation on subsequent processing. At the same time, it can effectively prevent debris from flying in the air, improve the working environment, protect the respiratory health of the operator, and reduce the risk of occupational diseases caused by inhaling metal debris.
Claims
1. A fully automatic sawing machine for metal products, comprising a machine body (1) and a dust collecting device (3), characterized in that: The surface of the machine body (1) is provided with a cutting tool (2); the dust collecting device (3) is provided on one side of the machine body (1); the dust collecting device (3) comprises a bracket (33); the bracket (33) is fixedly connected to the machine body (1); an air pipe (32) is fixedly connected to the surface of the bracket (33); a suction head (31) is fixedly connected to one side of the air pipe (32); an air pump (36) is fixedly connected to the surface of the bracket (33); a driving end of the air pump (36) is fixedly connected to the air pipe (32); and a cylinder (34) is inserted into the side of the air pipe (32) away from the suction head (31).
2. The fully automatic sawing machine for metal products according to claim 1, characterized in that: An air outlet is provided on the surface of the cylinder (34), and a magnet (35) is fixedly connected to one side of the air pipe (32) close to the cylinder (34).
3. The fully automatic sawing machine for metal products according to claim 2, characterized in that: The magnet (35) is magnetically connected to the cylinder (34), and the bracket (33) is arranged in an "L" shape.
4. The fully automatic sawing machine for metal products according to claim 1, characterized in that: A protective device (4) is provided on the surface of the machine body (1), and the protective device (4) comprises a mounting rod (42), the surface of the mounting rod (42) is rotatably connected to a rotating rod (43), and the surface of the rotating rod (43) is fixedly connected to a plastic sheet (41).
5. The fully automatic sawing machine for metal products according to claim 4, characterized in that: A positive Velcro (44) is fixedly connected to the upper surface of the plastic cloth (41), and a reverse Velcro (45) is fixedly connected to one side of the machine body (1).
6. The fully automatic sawing machine for metal products according to claim 5, characterized in that: The positive Velcro (44) is bonded to the negative Velcro (45), and the plastic cloth (41) is made of transparent plastic material.
Citation Information
Patent Citations
Material sawing machine
CN204235638U