Self-adhesive three-layer insulated wire stranding and arranging device

The design of the driving wheel, transmission wheel, screw rod and guide column structure and the limit assembly solves the problem of falling off and shifting of the stranded wire during winding, achieves uniform arrangement of the stranded wire and rapid disassembly and assembly of the reel, facilitates replacement, and improves the practicality and flexibility of the wire arrangement device.

CN223397191UActive Publication Date: 2025-09-30ZHUHAI DONGCHEN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422999162.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-09-30
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Traditional stranded wire arrangement devices cannot effectively limit and correct during the winding process, causing the stranded wire to easily fall off or shift, affecting the winding uniformity and wire rope direction control.

Method used

The driving wheel, transmission wheel, screw rod and guide column structure are used to drive the slider and the guide wheel. Combined with the limit assembly and eccentric column design, the uniform arrangement of the stranded wire and the rapid disassembly and assembly of the reel are achieved.

Benefits of technology

The uniformity and stability of the stranded wire winding are improved, ensuring that the stranded wire is not easy to fall off or shift, and simplifying the reel replacement process, thereby improving the practicality and flexibility of the device.

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Abstract

The utility model relates to the technical field of wire arranging devices, and discloses a self-adhesive three-layer insulated wire stranding and arranging device which comprises a rack, the top of the rack is fixedly connected with a supporting frame, the top of the rack is fixedly connected with a motor, the output end of the motor is fixedly connected with a driving wheel, one end of the driving wheel is fixedly connected with a rotating roller, and the other end of the driving wheel is fixedly connected with a rotating shaft. The driving wheel is rotationally connected to one side of the supporting frame, the outer wall of the rotating roller is slidably connected with a winding drum, one side of the supporting frame is rotationally connected with a transmission wheel, the transmission wheel is meshed with the driving wheel, and a wire guide assembly is arranged at the top of the supporting frame. According to the utility model, the driving wheel, the transmission wheel and other structures are used for driving the sliding block and the wire guide wheel to work, so that the effect of effectively and uniformly arranging the stranded wires is realized, and the problem that the stranded wires are easy to fall off or shift in the winding and arranging process due to the fact that the stranded wires cannot be effectively limited and corrected in the winding process is solved; therefore, the practicability of the wire arranging device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire arrangement devices, in particular to a self-adhesive three-layer insulated twisted wire arrangement device. Background Art

[0002] Self-adhesive triple-insulated stranded wire is a cable constructed of three layers of insulation material. Its self-adhesive properties allow it to maintain excellent insulation and mechanical stability after twisting multiple conductors. This cable is commonly used in electrical equipment and wiring, effectively preventing short circuits and electrical leakage, improving safety and reliability. Its self-adhesive design also facilitates installation and maintenance, reducing the need for additional insulation material. The stranded wire typically requires winding and arranging during processing. A winding device can speed up winding and improve work efficiency during production and installation, especially when handling long cables or large quantities of cables.

[0003] Traditional wire arrangement devices usually consist of a take-up drum and a wire arrangement wheel. The take-up drum is responsible for neatly winding the strands to ensure the uniformity and stability of the cable, while the wire arrangement wheel is used to neatly discharge the strands and send them out of the take-up drum to prevent crossing and entanglement, facilitating subsequent use and maintenance.

[0004] However, when the traditional stranded wire arrangement device is winding the stranded wire, it only guides and arranges the stranded wire through the wire wheel. It cannot effectively limit and correct the stranded wire during the winding process, resulting in the stranded wire easily falling off or shifting during the winding and arranging process, and the direction of the wire rope cannot be controlled, which will affect the uniformity of the subsequent stranded wire winding. Therefore, a self-adhesive three-layer insulated wire stranded wire arrangement device is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a self-adhesive three-layer insulated wire twisted wire arrangement device, which aims to improve the problem in the existing technology that the twisted wire cannot be effectively limited and corrected during the winding process, resulting in the twisted wire easily falling off or shifting during the winding process.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] The self-adhesive three-layer insulated stranded wire arrangement device includes a frame, the top of the frame is fixedly connected to a support frame, the top of the frame is fixedly connected to a motor, the output end of the motor is fixedly connected to a driving wheel, one end of the driving wheel is fixedly connected to a rotating stick, the driving wheel is rotatably connected to one side of the support frame, the outer wall of the rotating stick is slidably connected to a reel, one side of the support frame is rotatably connected to a transmission wheel, the transmission wheel is meshed with the driving wheel, a wire assembly is provided on the top of the support frame, the wire assembly is used to guide the cable, and a limit assembly is provided on the top of the frame, and the limit assembly is used to limit the reel;

[0008] The wire assembly includes a support block and a screw rod, the support block is fixedly connected to the top of the support frame, the screw rod is rotatably connected to the inside of the support block, one end of the screw rod is fixedly connected to a driven wheel, the driven wheel is meshed with the transmission wheel, the outer wall of the screw rod is threadedly connected to a slider, the inside of the support block is fixedly connected to a guide column, the slider is slidably connected to the outer wall of the guide column, and one side of the slider is rotatably connected to the wire wheel;

[0009] As a further description of the above technical solution:

[0010] The limiting assembly includes a slide rail and a connecting frame, wherein the slide rail is fixedly connected to the top of the frame, and the connecting frame is slidably connected to the outer wall of the slide rail;

[0011] As a further description of the above technical solution:

[0012] A plurality of left-right symmetrical wire pulleys are provided on one side of the support frame, wherein two wire pulleys are connected to the one side of the support frame in a longitudinal rotation manner, and the other two wire pulleys are connected to the one side of the support frame in a transverse rotation manner;

[0013] As a further description of the above technical solution:

[0014] A hollow column is fixedly connected to the interior of the connecting frame, and the hollow column is slidably connected to the interior of the reel;

[0015] As a further description of the above technical solution:

[0016] One end of the hollow column is fixedly connected to a fixed disk, and an eccentric column is rotatably connected inside the fixed disk;

[0017] As a further description of the above technical solution:

[0018] The outer wall of the eccentric column is fixedly connected to a connecting block, and one side of the connecting block is fixedly connected to a protrusion;

[0019] As a further description of the above technical solution:

[0020] A limiting groove is provided inside the reel, and the protrusion is slidably connected inside the limiting groove;

[0021] As a further description of the above technical solution:

[0022] One end of the eccentric column is fixedly connected with a knob, and the outer wall of the knob is fixedly connected with a handle.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, the slider and the guide wheel structure are driven by the driving wheel and the transmission wheel, the driven wheel, the screw rod and the guide column structure to achieve the effect of effectively arranging the strands evenly, and solve the problem that the strands cannot be effectively limited and corrected during the winding process, resulting in the strands being easily falling off or shifting during the winding and arranging process, thereby improving the practicality of the wire arranging device.

[0025] 2. In the utility model, with the cooperation of the handle and knob, the eccentric column and the connecting block structure, the protrusion works, so that the reel can be quickly disassembled and replaced for convenience. This solves the problem that when winding the twisted wire, the reel needs to be fixed to the winding roller with bolts, and the bolts need to be unscrewed after the winding is completed. The process is cumbersome and time-consuming, and the reel cannot be replaced quickly, thereby improving the flexibility of the wire arrangement device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional schematic diagram of the self-adhesive three-layer insulated wire twisted wire arrangement device proposed by the present invention;

[0027] Figure 2 This is a schematic diagram of the internal structure of the support frame of the self-adhesive three-layer insulated wire stranding device proposed by the present invention;

[0028] Figure 3 This is a schematic diagram of the top structure of the frame of the self-adhesive three-layer insulated wire twisted wire arrangement device proposed by the present invention;

[0029] Figure 4 This is a schematic diagram of the internal structure of the connecting frame of the self-adhesive three-layer insulated wire stranding device proposed by the present invention;

[0030] Figure 5 This is a schematic diagram of the cross-sectional structure of the reel of the self-adhesive three-layer insulated wire twisted wire arrangement device proposed by the present invention.

[0031] Legend:

[0032] 1. Frame; 2. Motor; 3. Driving wheel; 4. Reel; 5. Transmission wheel; 6. Driven wheel; 7. Support block; 8. Screw rod; 9. Slider; 10. Guide column; 11. Wire pulley; 12. Lead pulley; 13. Support frame; 14. Slide rail; 15. Connecting frame; 16. Hollow column; 17. Fixed plate; 18. Eccentric column; 19. Connecting block; 20. Bump; 21. Limiting groove; 22. Knob; 23. Handle. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Reference Figure 1-Figure 3 The utility model provides an embodiment of a self-adhesive three-layer insulated wire twisting cable arrangement device, including a frame 1, a support frame 13 is fixedly connected to the top of the frame 1, which not only provides a support function, but also provides necessary space for the installation and operation of other components. A motor 2 is fixedly connected to the top of the frame 1, which is responsible for driving the operation of the entire system. The output end of the motor 2 is fixedly connected to a driving wheel 3 to transmit power to other transmission components. One end of the driving wheel 3 is fixedly connected to a rotating rod, which can rotate flexibly and effectively transmit power to the reel 4. The driving wheel 3 is rotatably connected to one side of the support frame 13, and the outer wall of the rotating rod is slidably connected to the reel 4. A keyway connection is adopted between the rotating rod and the reel 4. This design not only allows the reel 4 to slide on the outer wall of the rotating rod, but also can synchronously drive the reel 4 to rotate when rotating. A transmission wheel 5 is rotatably connected to one side of the support frame 13, and the transmission wheel 5 is meshed with the driving wheel 3 to achieve efficient power transmission. A wire assembly is provided on the top of the support frame 13, which is used to guide the cable. A limit assembly is provided on the top of the frame 1, which is used to limit the reel 4.

[0035] The wire assembly includes a support block 7 and a screw rod 8. The support block 7 is fixedly connected to the top of the support frame 13, providing stable support for the entire wire system. The screw rod 8 is rotatably connected to the inside of the support block 7. One end of the screw rod 8 is fixedly connected to the driven wheel 6, which meshes with the transmission wheel 5. The outer wall of the screw rod 8 is threadedly connected to a slider 9. The inside of the support block 7 is fixedly connected to a guide column 10, and the slider 9 is slidably connected to the outer wall of the guide column 10, ensuring the stability and flexibility of the slider 9 during operation. One side of the slider 9 is rotatably connected to a wire wheel 11, so that the cable maintains a smooth running trajectory when discharged. A plurality of left-right symmetrical lead wheels 12 are provided on one side of the support frame 13, two of which are connected to one side of the support frame 13 in a longitudinal rotation, which can guide the movement of the cable in the vertical direction, and the other two lead wheels 12 are connected to one side of the support frame 13 in a transverse rotation, which is responsible for the transverse guidance of the cable.

[0036] Specifically, when using the wire arrangement device, the stranded wire is first passed through the multiple wire guide wheels 12 on one side of the support frame 13, and then wrapped around the outer wall of the wire guide wheel 11 to ensure that the stranded wire remains smooth and stable during movement, and finally one end of the stranded wire is attached to the outer wall of the reel 4. At this time, the output end of the motor 2 drives the driving wheel 3 to rotate, and the rotation of the driving wheel 3 causes the rotating rod connected to it to rotate inside the support frame 13. A keyway is used to connect the rotating rod and the reel 4. This design not only allows the reel 4 to slide on the outer wall of the rotating rod, but also drives the reel 4 to rotate synchronously during rotation, ensuring the efficiency of the winding process. As the reel 4 rotates, the stranded wire begins to move. The wire rope 11 is wound evenly, and the rotation of the driving wheel 3 also drives the transmission wheel 5 meshing with it to rotate. The transmission wheel 5 further pushes the driven wheel 6 meshing with it. The rotation of the driven wheel 6 drives the connected screw rod 8 to rotate inside the slider 9. The threaded relationship between the screw rod 8 and the slider 9 makes the slider 9 move along the predetermined track on the outer wall of the screw rod 8 when the screw rod 8 rotates. When the slider 9 moves, it also drives the wire wheel 11 on one side to move, ensuring that the wire wheel 11 smoothly guides the stranded wire, and finally the stranded wire is evenly arranged on the outer wall of the reel 4, avoiding interlacing and clutter, thereby achieving the effect of effectively arranging and winding the stranded wire.

[0037] Reference Figure 2 、 Figure 4 and Figure 5 The limit assembly includes a slide rail 14 and a connecting frame 15. The slide rail 14 is fixedly connected to the top of the frame 1, providing a stable sliding foundation. The connecting frame 15 is slidably connected to the outer wall of the slide rail 14, so as to adjust the required working position. A hollow column 16 is fixedly connected to the inside of the connecting frame 15, and the hollow column 16 is slidably connected to the inside of the reel 4, so that it can move effectively in the reel 4. One end of the hollow column 16 is fixedly connected to a fixed disk 17, and an eccentric column 18 is rotatably connected inside the fixed disk 17. The outer wall of the eccentric column 18 is fixedly connected to a connecting block 19, and a protrusion 20 is fixedly connected to one side of the connecting block 19, so that it can smoothly enter and exit the limit groove 21 during movement, ensuring the accuracy and stability of the position. A limit groove 21 is provided inside the reel 4 to limit the movement range of the protrusion 20, and the protrusion 20 is slidably connected to the inside of the limit groove 21. One end of the eccentric column 18 is fixedly connected to a knob 22, and the outer wall of the knob 22 is fixedly connected to a handle 23, so that the operator can easily grasp it when adjusting.

[0038] Specifically, when the reel 4 needs to be disassembled and replaced, the reel 4 is first connected to the outer wall of the rotating rod through the keyway to ensure that it fits tightly with the rotating rod, so that the reel 4 can effectively follow the movement of the rotating rod when rotating, ensuring the efficiency and stability of the winding process. Then the operator needs to move the connecting frame 15 to make it slide on the outer wall of the slide rail 14. The connecting frame 15 is forced to drive the hollow column 16 inside to move, so that the hollow column 16 can slide smoothly into the reel 4. The interior of the hollow column 16 can accommodate various connecting components. At this time, the operator turns the handle 23 to drive the knob 22 to rotate, making the operation more convenient and labor-saving. After the knob 22 is forced, it drives the eccentric column 18 to rotate inside the hollow column 16. The eccentric design of the eccentric column 18 It is designed so that it can produce a certain offset when rotating, thereby driving the connecting block 19 connected to the outer wall to rotate. The connecting block 19 can effectively convert the rotation of the eccentric column 18 into linear motion. After the connecting block 19 is subjected to force, it drives the protrusion 20 connected on one side to rotate. The shape of the protrusion 20 can effectively match the limiting groove 21 of the reel 4 when rotating. Through the eccentric connection of the eccentric column 18 and the shape of the protrusion 20, the protrusion 20 will slide into the limiting groove 21 inside the reel 4 when rotating, thereby firmly fixing the reel 4 and ensuring that it will not accidentally loosen after winding is completed. After winding is completed, only the protrusion 20 needs to be turned back to its original position to release the reel 4, which is convenient for disassembly and replacement, improves the disassembly and assembly efficiency of the reel 4, and ensures the safety and convenience of operation.

[0039] Working principle: When using the wire arrangement device, the stranded wire is first passed through the multiple wire guide wheels 12 on one side of the support frame 13 in sequence, and then wrapped around the outer wall of the wire guide wheel 11, and finally one end of the stranded wire is attached to the outer wall of the reel 4. At this time, the output end of the motor 2 drives the driving wheel 3 to rotate, and the driving wheel 3 is driven by the force to drive the connected rotating rod to rotate inside the support frame 13, so that the rotating rod drives the sliding reel 4 connected to the outer wall to rotate. Since the rotating rod and the reel 4 are connected by a keyway, the reel 4 can slide on the outer wall of the rotating rod. The rotation of the reel 4 can also make the rotating roller drive the reel 4 to rotate synchronously when it rotates, and the twisted wire is wound by the rotation of the reel 4. At the same time, the driving wheel 3 will also drive the transmission wheel 5 meshing with it to rotate when it rotates. The transmission wheel 5 is forced to drive the driven wheel 6 meshing with it to rotate, and the driven wheel 6 is forced to drive the connected screw rod 8 to rotate inside the slider 9. Through the threaded relationship between the screw rod 8 and the slider 9, when the screw rod 8 rotates, the slider 9 will move on the outer wall of the screw rod 8, and at the same time, the slider 9 drives the wire wheel on one side. 11 moves, so that the wire wheel 11 drives the stranded wire to move, and then the stranded wire is evenly arranged on the outer wall of the reel 4, thereby achieving the effect of effectively arranging and winding the stranded wire. When the reel 4 needs to be disassembled and replaced, the reel 4 is first connected to the outer wall of the driving wheel 3 through the key slot, and then the connecting frame 15 is moved to slide on the outer wall of the slide rail 14. The connecting frame 15 is forced to drive the internal hollow column 16 to move, so that the hollow column 16 slides into the interior of the reel 4. At this time, the handle 23 is turned to drive the knob 22 to The eccentric column 18 is rotated, and the knob 22 is driven by force to rotate the eccentric column 18 inside the hollow column 16. The eccentric column 18 is driven by force to rotate the connecting block 19 connected to the outer wall. The connecting block 19 is driven by force to rotate the protrusion 20 connected on one side. Due to the eccentric connection of the eccentric column 18 and the shape of the protrusion 20, the protrusion 20 will slide into the limiting groove 21 inside the reel 4 to fix it during rotation. After winding is completed, it is only necessary to turn the protrusion 20 back to release the reel 4, thereby achieving the effect that the reel 4 can be quickly disassembled and easily replaced.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A self-adhesive three-layer insulated stranded wire arrangement device, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to a support frame (13), the top of the frame (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a driving wheel (3), one end of the driving wheel (3) is fixedly connected to a rotating stick, the driving wheel (3) is rotatably connected to one side of the support frame (13), the outer wall of the rotating stick is slidably connected to a reel (4), one side of the support frame (13) is rotatably connected to a transmission wheel (5), the transmission wheel (5) is meshed with the driving wheel (3), a wire assembly is provided on the top of the support frame (13), the wire assembly is used to guide the cable, and a limit assembly is provided on the top of the frame (1), the limit assembly is used to limit the reel (4); The wire assembly includes a support block (7) and a screw rod (8), wherein the support block (7) is fixedly connected to the top of the support frame (13), the screw rod (8) is rotatably connected to the inside of the support block (7), one end of the screw rod (8) is fixedly connected to a driven wheel (6), the driven wheel (6) is engaged with the transmission wheel (5), the outer wall of the screw rod (8) is threadedly connected to a slider (9), the inside of the support block (7) is fixedly connected to a guide column (10), the slider (9) is slidably connected to the outer wall of the guide column (10), and one side of the slider (9) is rotatably connected to a wire wheel (11).

2. The self-adhesive three-layer insulated stranded wire arrangement device according to claim 1, characterized in that: The limiting assembly comprises a slide rail (14) and a connecting frame (15), wherein the slide rail (14) is fixedly connected to the top of the frame (1), and the connecting frame (15) is slidably connected to the outer wall of the slide rail (14).

3. The self-adhesive three-layer insulated stranded wire arrangement device according to claim 1, characterized in that: A plurality of left-right symmetrical wire guide wheels (12) are provided on one side of the support frame (13), wherein two of the wire guide wheels (12) are connected to one side of the support frame (13) in a longitudinal rotation manner, and the other two of the wire guide wheels (12) are connected to one side of the support frame (13) in a transverse rotation manner.

4. The self-adhesive three-layer insulated stranded wire arrangement device according to claim 2, characterized in that: A hollow column (16) is fixedly connected to the interior of the connecting frame (15), and the hollow column (16) is slidably connected to the interior of the reel (4).

5. The self-adhesive three-layer insulated stranded wire arrangement device according to claim 4, characterized in that: One end of the hollow column (16) is fixedly connected to a fixed disk (17), and an eccentric column (18) is rotatably connected inside the fixed disk (17).

6. The self-adhesive three-layer insulated stranded wire arrangement device according to claim 5, characterized in that: A connecting block (19) is fixedly connected to the outer wall of the eccentric column (18), and a protrusion (20) is fixedly connected to one side of the connecting block (19).

7. The self-adhesive three-layer insulated stranded wire arrangement device according to claim 6, characterized in that: A limiting groove (21) is provided inside the reel (4), and the protrusion (20) is slidably connected inside the limiting groove (21).

8. The self-adhesive three-layer insulated stranded wire arrangement device according to claim 7, characterized in that: One end of the eccentric column (18) is fixedly connected to a knob (22), and the outer wall of the knob (22) is fixedly connected to a handle (23).