Automatic copper foil roll transfer machine based on machine vision

Abstract

The utility model relates to the field of copper foil roll transfer equipment, in particular to an automatic copper foil roll transfer machine based on machine vision. The transfer machine comprises a CCD camera, a coil stock supporting frame, a coil stock carrying vehicle, coil stock supporting seats, a supporting seat horizontal moving mechanism and a supporting seat lifting mechanism, the coil stock carrying vehicle is provided with the supporting seat horizontal moving mechanism, and the supporting seat horizontal moving mechanism is provided with the four coil stock supporting seats; each coil stock supporting seat is provided with a supporting seat horizontal moving mechanism, and two coil stock supporting frames used for supporting the two ends of the coil stock are arranged below the two CCD cameras. According to the utility model, the specific position of the copper foil on the air expansion shaft is conveyed to the PLC through the two CCD cameras, the horizontal positions of the four coil stock supporting seats are controlled by the PLC, the air expansion shaft on which the copper foil is wound is received through the supporting seat lifting mechanism, and finally the coil stock is automatically moved to other stations by the coil stock carrying vehicle. Labor is saved, and the transfer efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of copper foil roll transfer equipment, in particular to an automatic copper foil roll transfer machine based on machine vision. Background Art

[0002] The existing method of transporting copper foil rolls is for an operator to lift the inflatable shaft with the copper foil using a lifting device, place it on a cart and push it to another workstation. However, this operation method requires a lot of manpower and is not very efficient. Utility Model Content

[0003] The technical problem to be solved by this utility model is: To address the technical problems described in the background technology, this utility model provides an automatic copper foil roll transfer machine based on machine vision. Two CCD cameras transmit the specific position of the copper foil on the pneumatic shaft to a PLC, which controls the horizontal position of four coil support bases. A support base lifting mechanism receives the pneumatic shaft with the copper foil rolled on it, and a coil transporter automatically moves the coil to another workstation. This application saves manpower and improves transfer efficiency.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A machine vision-based automatic copper foil roll transfer machine includes a CCD camera, a roll support frame, a roll transport vehicle, a roll support seat, a support seat horizontal movement mechanism, and a support seat lifting mechanism. The roll transport vehicle is equipped with a support seat horizontal movement mechanism, and four roll support seats are installed on the support seat horizontal movement mechanism. Each roll support seat is equipped with a support seat horizontal movement mechanism. Two roll support frames for supporting both ends of the roll are provided under the two CCD cameras.

[0006] Specifically, the coil support frame includes a vertical support and a support block. The support block is fixed to the top of the vertical support, and a V-shaped groove for placing the end of the coil is provided on the support block.

[0007] Specifically, the coil material handling trolley includes rail wheels, rail wheel rotating motors, and auxiliary wheels. Two rail wheels and two auxiliary wheels are rotatably connected to the chassis of the coil material handling trolley. The two rail wheels are respectively fixed on the output shafts of the two rail wheel rotating motors. The bodies of the two rail wheel rotating motors are both fixed on the chassis of the coil material handling trolley. The rail wheels and auxiliary wheels are both fitted on horizontal straight rails.

[0008] Specifically, the support seat lifting mechanism includes a lifting plate and a screw lift. The lifting plate is slidably connected to the chassis of the coil transport vehicle through several vertical guide rods. The body of the screw lift is fixed on the chassis of the coil transport vehicle, and the screw end of the screw lift is connected to the lifting plate.

[0009] Specifically, the support seat horizontal movement mechanism includes gears, a gear rotating motor, and a spur rack. The spur rack is fixed on the lifting plate. The gears of the four support seat horizontal movement mechanisms are all engaged on a spur rack. The gears are fixed on the output shaft of the gear rotating motor. The body of the gear rotating motor is fixed on the coil support seat. The bottom of the coil support seat is slidably connected to the horizontal straight rail on the lifting plate.

[0010] Specifically, a V-shaped groove is provided on the top of the coil support seat.

[0011] The beneficial effects of this utility model are as follows: it provides a machine vision-based automatic copper foil roll transfer machine. Two CCD cameras transmit the specific position of the copper foil on the air shaft to a PLC, which controls the horizontal position of four coil support bases. A support base lifting mechanism receives the air shaft with the copper foil rolled on it, and a coil transporter automatically moves the coil to another workstation. This application saves manpower and improves transfer efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 This is a structural diagram of the horizontal movement mechanism of the support seat of the utility model;

[0015] Figure 3 This is a schematic structural diagram of a coil transport vehicle of the present invention;

[0016] In the figure, 1. CCD camera, 2. coil support frame, 3. coil transporter, 4. coil support base, 5. support

[0017] Seat horizontal movement mechanism, 6. Support seat lifting mechanism, 31. Track wheel, 32. Track wheel rotation motor,

[0018] 33. Auxiliary wheel, 51. Gear, 52. Gear rotating motor, 53. Spur rack, 61. Lifting plate, 62.

[0019] Screw lift. DETAILED DESCRIPTION

[0020] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0021] Figure 1 It is a structural diagram of the utility model; Figure 2This is a structural diagram of the horizontal movement mechanism of the support seat of the utility model; Figure 3 It is a structural schematic diagram of a coil material transport vehicle of the present utility model.

[0022] As attached Figure 1 As shown, a machine vision-based automatic copper foil roll transfer machine includes a CCD camera 1, a coil support frame 2, a coil transporter 3, a coil support base 4, a support base horizontal movement mechanism 5, and a support base lifting mechanism 6. The coil transporter 3 is equipped with the support base horizontal movement mechanism 5, and four coil support bases 4 are mounted on the support base horizontal movement mechanism 5. Each coil support base 4 is equipped with a support base horizontal movement mechanism 5. Two coil support frames 2 are located below the two CCD cameras 1 to support the ends of the coil. The top of the coil support base 4 is provided with a V-shaped groove.

[0023] The coil support frame 2 includes a vertical support and a support block. The support block is fixed to the top of the vertical support. The support block is provided with a V-shaped groove for placing the end of the coil.

[0024] The two ends of the inflatable shaft wrapped with copper foil are placed in the V-shaped grooves of the two support blocks.

[0025] As attached Figure 3 As shown, the coil material handling trolley 3 includes a rail wheel 31, a rail wheel rotating motor 32, and an auxiliary wheel 33. Two rail wheels 31 and two auxiliary wheels 33 are rotatably connected to the chassis of the coil material handling trolley 3. The two rail wheels 31 are respectively fixed on the output shafts of the two rail wheel rotating motors 32. The bodies of the two rail wheel rotating motors 32 are both fixed on the chassis of the coil material handling trolley 3. The rail wheels 31 and the auxiliary wheels 33 are both fitted on horizontal straight rails.

[0026] The track wheel rotating motor 32 drives the track wheel 31 to rotate, so that the coil transport vehicle 3 can move along the horizontal straight track.

[0027] The support seat lifting mechanism 6 includes a lifting plate 61 and a screw lift 62. The lifting plate 61 is slidably connected to the chassis of the coil transport vehicle 3 through several vertical guide rods. The body of the screw lift 62 is fixed on the chassis of the coil transport vehicle 3, and the screw end of the screw lift 62 is connected to the lifting plate 61.

[0028] The lifting of the screw of the screw lift 62 can drive the lifting plate 61 to move up and down.

[0029] As attached Figure 2As shown, the support seat horizontal moving mechanism 5 includes a gear 51, a gear rotating motor 52, and a spur rack 53. The spur rack 53 is fixed on the lifting plate 61. The gears 51 of the four support seat horizontal moving mechanisms 5 are all engaged with a spur rack 53. The gear 51 is fixed on the output shaft of the gear rotating motor 52. The body of the gear rotating motor 52 is fixed on the coil support seat 4. The bottom of the coil support seat 4 is slidably connected to the horizontal straight rail on the lifting plate 61.

[0030] The gear rotating motor 52 drives the gear 51 to rotate, and the gear 51 rolls along the spur rack 53, thereby driving the coil support base 4 to move horizontally and linearly.

[0031] The operating method of this application is as follows: an inflatable shaft with copper foil is placed on two coil support racks 2. Two CCD cameras 1 on the upper side transmit image information of the inflatable shaft and the coil below to the PLC, which determines the specific position of the coil on the inflatable shaft. The PLC then controls the four support base lifting mechanisms 6 to move the four coil support racks 4 respectively. The four coil support racks 4 move to the corresponding position of the coil to be received.

[0032] Then the coil transporter 3 moves to the bottom of the coil, and the screw lift 62 drives the lifting plate 61 and the coil support seat 4 on the lifting plate 61 to rise, thereby lifting the coil off the coil support frame 2. Finally, the coil transporter 3 moves the coil horizontally to other stations to complete the transfer.

[0033] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A copper foil roll automatic transfer machine based on machine vision, characterized in that: The invention comprises a CCD camera (1), a coil support frame (2), a coil transport vehicle (3), a coil support seat (4), a support seat horizontal movement mechanism (5), and a support seat lifting mechanism (6); the coil transport vehicle (3) is equipped with a support seat horizontal movement mechanism (5); four coil support seats (4) are equipped on the support seat horizontal movement mechanism (5); each coil support seat (4) is equipped with a support seat horizontal movement mechanism (5); and two coil support frames (2) for supporting both ends of the coil are provided below the two CCD cameras (1).

2. The automatic copper foil roll transfer machine based on machine vision according to claim 1, characterized in that: The coil support frame (2) comprises a vertical support and a support block. The support block is fixed to the top of the vertical support. The support block is provided with a V-shaped groove for placing the end of the coil.

3. The automatic copper foil roll transfer machine based on machine vision according to claim 1, characterized in that: The coil material transport vehicle (3) comprises a rail wheel (31), a rail wheel rotating motor (32), and an auxiliary wheel (33). Two rail wheels (31) and two auxiliary wheels (33) are rotatably connected to the chassis of the coil material transport vehicle (3). The two rail wheels (31) are respectively fixed on the output shafts of the two rail wheel rotating motors (32). The bodies of the two rail wheel rotating motors (32) are both fixed on the chassis of the coil material transport vehicle (3). The rail wheels (31) and the auxiliary wheels (33) are both matched on horizontal straight rails.

4. The automatic copper foil roll transfer machine based on machine vision according to claim 1, characterized in that: The support seat lifting mechanism (6) comprises a lifting plate (61) and a screw lift (62). The lifting plate (61) is slidably connected to the chassis of the coil transport vehicle (3) through a plurality of vertical guide rods. The body of the screw lift (62) is fixed to the chassis of the coil transport vehicle (3), and the screw end of the screw lift (62) is connected to the lifting plate (61).

5. The machine vision-based automatic copper foil roll transfer machine according to claim 4, characterized in that: The support base horizontal movement mechanism (5) comprises a gear (51), a gear rotating motor (52), and a spur rack (53). The spur rack (53) is fixed on the lifting plate (61). The gears (51) of the four support base horizontal movement mechanisms (5) are all engaged with a spur rack (53). The gears (51) are fixed on the output shaft of the gear rotating motor (52). The body of the gear rotating motor (52) is fixed on the coil support base (4). The bottom of the coil support base (4) is slidably connected to the horizontal straight rail on the lifting plate (61).

6. The automatic copper foil roll transfer machine based on machine vision according to claim 1, characterized in that: A V-shaped groove is provided on the top of the coil support seat (4).

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