Automatic hydrogen peroxide unloading device
By introducing liquid level sensors and anti-leakage components into the hydrogen peroxide unloading device, the problem of hydrogen peroxide remaining in the pipeline and leaking after unloading is solved, and a safe and efficient unloading process is achieved.
Patent Information
- Application Number
- CN202520146360.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2035-01-22
AI Technical Summary
After transferring hydrogen peroxide, the existing hydrogen peroxide unloading device is prone to retaining hydrogen peroxide in the pipeline and causing leakage, posing a safety hazard.
A hydrogen peroxide automatic unloading device was designed, which includes a liquid level sensor, a control panel, a receiving piece and a leakage prevention component. The liquid level in the storage tank is monitored by the liquid level sensor to control the opening and closing of the discharge valve. A receiving piece is set at the connection between the discharge pipe and the discharge valve to collect leaked hydrogen peroxide. The sensor and control panel are used to control the opening and closing of the solenoid valve to prevent leakage and collect residual hydrogen peroxide.
It effectively avoids leakage and overflow of hydrogen peroxide during the unloading process, reduces the risk of pollution, ensures that the hydrogen peroxide in the unloading pipe is completely collected, and improves the safety and efficiency of the unloading process.
Smart Images

Figure CN223397468U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydrogen peroxide loading and unloading, in particular to an automatic hydrogen peroxide unloading device. Background Art
[0002] Hydrogen peroxide is a common oxidant and bleaching agent used extensively in various industrial fields. However, hydrogen peroxide poses certain risks during transportation and unloading, including spillage, corrosion, and volatilization. Traditional unloading methods often rely on manual operation. The unloading valve is manually connected to the pipe, and the hydrogen peroxide is pumped into the storage tank via a discharge pump. The connection between the unloading valve and the pipe poses a risk of leakage. Furthermore, the liquid level in the tank must be manually monitored to control the amount of hydrogen peroxide entering the tank and prevent overflow. After discharge, the hydrogen peroxide in the pipe must be poured out to prevent accumulation of hydrogen peroxide in the pipe and unloading valve.
[0003] The utility model patent with authorization announcement number CN206708733U discloses a hydrogen peroxide unloading device, including an unloading pump 1, a buffer tank 2 and a hydrogen peroxide storage tank 3, characterized in that: the unloading pump 1 is connected to the buffer tank 2 through a feed pipeline 4, the buffer tank 2 is connected to the hydrogen peroxide storage tank 3 through a discharge pipeline 5, a first check valve 6 is provided at the outlet of the unloading pump 1, a liquid level gauge 7 is provided in the buffer tank 2, a first thermal insulation layer 8 is provided on the inner tank wall of the buffer tank 2, a second thermal insulation layer 9 is provided on the inner tank wall of the hydrogen peroxide storage tank 3, a liquid level sensor 10 and an alarm device 11 are provided on the hydrogen peroxide storage tank 3 to cooperate with each other to control the liquid level of the hydrogen peroxide storage tank 3, and a second check valve 12 is provided on the discharge pipeline 5. The hydrogen peroxide tank truck 14, the unloading pump 1, the feed pipeline 4, the buffer tank 2, the discharge pipeline 5 and the hydrogen peroxide storage tank 3 are connected in sequence. In this patent, after the hydrogen peroxide is transferred to the storage tank, it will remain in the buffer tank, the feed pipeline and the discharge pipeline. When the unloading pump is separated from the hydrogen peroxide transport truck, it is easy to cause hydrogen peroxide leakage and contamination. Utility Model Content
[0004] The main purpose of the utility model is to provide an automatic hydrogen peroxide unloading device, which is used to solve the problem that hydrogen peroxide remains in the pipeline and is easily leaked after the hydrogen peroxide is transferred in the existing hydrogen peroxide unloading device.
[0005] To achieve the above-mentioned purpose, the present invention provides a hydrogen peroxide automatic unloading device, comprising a storage tank; and further comprising:
[0006] Discharge valve, the discharge valve and the storage tank are detachably connected through a discharge pipe;
[0007] The monitoring component includes a liquid level sensor disposed in the storage tank and a control panel disposed on the storage tank; the liquid level sensor, the discharge valve and the control panel are electrically connected, and the opening and closing of the discharge valve are controlled by the control panel;
[0008] The anti-leakage component includes a receiving part arranged between the discharge valve and the discharge pipe, and a collecting part arranged outside the receiving part; a sensing part is provided inside the receiving part; the sensing part is electrically connected to the control panel to control the opening and closing of the solenoid valve; a return part is provided on the outer wall of the discharge pipe located inside the receiving part; a control handle is provided on the return part; and the control handle passes through the receiving part.
[0009] As a further improvement of the present invention, the receiving member includes a support plate arranged on the unloading valve, an upper closing shell and a lower closing shell movably connected to the support plate; a first sealing member is provided on the upper closing shell; a second sealing member is provided on the lower closing shell, and a locking member is provided between the upper closing shell and the lower closing shell.
[0010] As a further improvement of the present invention, a first storage cavity is provided in the upper closed shell, and a first clipping groove is provided on the upper closed shell; a second storage cavity is provided in the lower closed shell, and a second clipping groove is provided on the lower closed shell; the sensing component includes a sensor, and the sensor is installed at the bottom end of the second storage cavity; the first sealing component includes a first sealing strip, and the first sealing strip is arranged along the edge of the upper closed shell and the first clipping groove; the second sealing component includes a second sealing strip, and the second sealing strip is arranged along the edge of the lower closed shell and the second clipping groove.
[0011] As a further improvement of the present invention, the outer edges of the upper sealing shell and the lower sealing shell are respectively provided with flanges; the locking member includes a locking stud arranged on the flange, and a locking nut is provided on the locking stud.
[0012] As a further improvement of the present invention, the collecting member includes a collecting barrel; a collecting pipe is provided between the collecting barrel and the lower sealing shell.
[0013] As a further improvement of the present invention, the return member includes a return pipe arranged on the discharge pipe and a return valve arranged on the return pipe, and a control handle is connected to the return valve to control the opening or closing of the return valve.
[0014] The beneficial effects of the present invention are as follows:
[0015] A liquid level sensor is set up to monitor the liquid level of hydrogen peroxide in the storage tank. When the liquid level of hydrogen peroxide in the storage tank reaches the liquid level sensor, a signal is transmitted to the control panel, thereby controlling the closure of the discharge valve to prevent hydrogen peroxide from overflowing from the storage tank during the unloading process; the provided connecting piece wraps the connection between the discharge valve and the discharge pipe, and the leaked hydrogen peroxide can be collected in case of leakage to avoid pollution caused by leakage. After the unloading is completed, the hydrogen peroxide in the discharge pipe can be collected to avoid retention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1This is a schematic diagram of the overall structure of a hydrogen peroxide automatic unloading device of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of a receiving component of a hydrogen peroxide automatic unloading device of the utility model;
[0018] Figure 3 This utility model is a hydrogen peroxide automatic unloading device Figure 1 Schematic diagram of the enlarged structure at A in the middle;
[0019] Figure 4 This is a schematic diagram of the upper closed shell structure of a hydrogen peroxide automatic unloading device of the utility model;
[0020] Figure 5 This is a schematic diagram of the lower closed shell structure of a hydrogen peroxide automatic unloading device of the utility model;
[0021] Description of reference numerals:
[0022] 1. Storage tank; 2. Discharge valve; 3. Discharge pipe; 4. Liquid level sensor; 5. Control panel; 6. Receiver; 601. Support plate; 602. Upper closure shell; 603. Lower closure shell; 7. Collector; 8. Sensing element; 9. Return member; 901. Return pipe; 902. Return valve; 10. Control handle; 11. Connecting pipe; 12. First connector; 13. Second connector; 14. First sealing member; 1401. First sealing strip; 15. Second sealing member; 1501. Second sealing strip; 16. Locking member; 1601. Locking stud; 1602. Locking nut; 17. First storage chamber; 18. First snap-fit groove; 19. Second storage chamber; 20. Second snap-fit groove; 21. Flanged edge; 22. Through hole; 23. Collector pipe; 24. Drain pipe; 25. Hole. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the embodiments described are only part of the embodiments of the present invention, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] In one embodiment, see Figure 1 The utility model discloses an automatic hydrogen peroxide unloading device, which includes a storage tank 1, a discharge valve 2, a monitoring component, and an anti-leakage component.
[0025] Among them, the discharge valve 2 and the storage tank 1 are detachably connected through the discharge pipe 3; the monitoring component includes a liquid level sensor 4 arranged in the storage tank 1 and a control panel 5 arranged on the storage tank 1; the liquid level sensor 4, the discharge valve 2 and the control panel 5 are electrically connected, and the opening and closing of the discharge valve 2 are controlled by the control panel 5; the leakage prevention component includes a receiving part 6 arranged between the discharge valve 2 and the discharge pipe 3, and a collecting part 7 arranged outside the receiving part 6, and a sensing part 8 is provided in the receiving part 6, and the sensing part 8 is electrically connected to the control panel 5 to control the opening and closing of the solenoid valve; a return part 9 is provided on the outer wall of the discharge pipe 3 located in the receiving part 6, and a control handle 10 is provided on the return part 9, and the control handle 10 passes through the receiving part 6.
[0026] Preferably, a connecting pipe 11 is provided on the discharge valve 2, a first connecting head 12 is provided on the connecting pipe 11, and a second connecting head 13 is provided on the discharge pipe 3. The first connecting head 12 and the second connecting head 13 are clamped together, and the connection method between the first connecting head 12 and the second connecting head 13 adopts the existing pipeline connection method. In this application, threaded connection can be adopted without specific limitation.
[0027] Preferably, the discharge valve 2 is connected to a discharge pump.
[0028] Preferably, the discharge valve 2 adopts a solenoid valve to achieve automatic opening and closing.
[0029] For further information, see Figure 2 、 3 The receiving member 6 includes a support plate 601 arranged on the discharge valve 2, an upper sealing shell 602 and a lower sealing shell 603 movably connected to the support plate 601, a first sealing member 14 is provided on the upper sealing shell 602, a second sealing member 15 is provided on the lower sealing shell 603, and a locking member 16 is provided between the upper sealing shell 602 and the lower sealing shell 603.
[0030] Preferably, the support plate 601 is fixed on the first connecting head 12 , and the first connecting head 12 passes through the support plate 601 .
[0031] Preferably, the support plate 601 is a rectangular structure, and both the upper and lower ends of the support plate 601 are arc-shaped structures.
[0032] In the above arrangement, the first connector 12 is connected to the second connector 13, thereby connecting the discharge pipe 3 to the discharge valve 2. When the discharge valve 2 is opened, the hydrogen peroxide is pumped into the discharge pipe 3 and into the storage tank 1 under the action of the discharge pump, and the liquid level of the hydrogen peroxide in the storage tank 1 is monitored by the liquid level detector.
[0033] For further information, see Figure 4 、 5A first storage cavity 17 is provided in the upper closed shell 602, and a first snap-fit groove 18 is provided on the upper closed shell 602; a second storage cavity 19 is provided in the lower closed shell 603, and a second snap-fit groove 20 is provided on the lower closed shell 603; the sensing component 8 includes a sensor, and the sensor is installed at the bottom end of the second storage cavity 19; the first sealing component 14 includes a first sealing strip 1401, and the first sealing strip 1401 is arranged along the edge of the upper closed shell 602 and the first snap-fit groove; the second sealing component 15 includes a second sealing strip 1501, and the second sealing strip 1501 is arranged along the edge of the lower closed shell 603 and the second snap-fit groove.
[0034] Preferably, the first clamping groove 18 and the second clamping groove 20 are both semicircular, the discharge pipe 3 and the connecting pipe 11 are round pipes, and the first clamping groove 18 and the second clamping groove 20 are respectively fitted with the discharge pipe 3 and the connecting pipe 11 in a clearance manner after being fitted together.
[0035] For further information, see Figure 3 The outer edges of the upper sealing shell 602 and the lower sealing shell 603 are respectively provided with flanges 21; the locking member 16 includes a locking stud 1601 arranged on the flange 21, and a locking nut 1602 is provided on the locking stud 1601.
[0036] Preferably, a through hole 22 is provided on the flange 21 , and the locking stud 1601 passes through the through hole 22 and is connected to the locking nut 1602 .
[0037] In the above setting, after the discharge valve 2 is connected to the discharge pipe 3, the upper sealing shell 602 and the lower sealing shell 603 are respectively put on the support plate 601 from the upper and lower directions, and the first clamping groove 18 and the second clamping groove 20 are respectively clamped on the outer walls of the connecting pipe 11 and the discharge pipe 3, the first sealing strip 1401 and the second sealing strip 1501 are respectively abutted against the connecting pipe 11 and the discharge pipe 3, the locking stud 1601 is passed through the through hole 22 and connected to the locking nut 1602, and the upper sealing shell 602 and the lower sealing shell 603 are locked under the action of the thread, and are sealed by the first sealing strip 1401 and the second sealing strip 1501, so that the connection position between the discharge pipe 3 and the connecting pipe 11 is enclosed in the first storage chamber 17 and the second storage chamber 19.
[0038] For further information, see Figure 1 The collecting member 7 includes a collecting barrel, and a collecting pipe 23 is provided between the collecting barrel and the lower sealing shell 603.
[0039] Preferably, a drain pipe 24 is provided at the bottom end of the lower sealing shell 603 , and the collecting pipe 23 is connected to the drain pipe 24 .
[0040] For further information, see Figure 2The return member 9 includes a return pipe 901 provided on the discharge pipe 3 and a return valve 902 provided on the return pipe 901 . The control handle 10 is connected to the return valve 902 to control the opening or closing of the return valve 902 .
[0041] Preferably, a hole 25 is provided on the upper sealing shell 602 , and the control handle 10 passes through the hole 25 .
[0042] Preferably, the control panel 5 is realized by an existing control system, and the liquid level sensor 4, the inductor, and the discharge valve 2 are all existing structures.
[0043] In the above arrangement, if a leak occurs at the connection between the discharge pipe 3 and the discharge valve 2, the leaked hydrogen peroxide enters the second storage chamber 19. After sensing the leak, the sensor transmits a signal to the control panel 5. The control panel 5 controls the discharge valve 2 to close, and the leaked hydrogen peroxide enters the collection bucket through the discharge pipe 24 and the collection pipe 23. After the hydrogen peroxide level in the storage tank 1 reaches the liquid level sensor 4, the control panel 5 controls the discharge valve 2 to close. The hydrogen peroxide in the discharge pipe 3 enters the second storage chamber 19 after the return valve 902 is opened, and is then introduced into the collection bucket through the collection pipe 23.
[0044] In this embodiment, the connection between the discharge pipe 3 and the discharge valve 2 is wrapped by the upper sealing shell 602 and the lower sealing shell 603. When leakage occurs, the leaked hydrogen peroxide enters the second storage chamber 19 and enters the collection bucket through the collection pipe 23. The leaked hydrogen peroxide is sensed by the sensor, and the sensor transmits a signal to the control panel 5. The control panel 5 controls the discharge valve 2 to close, thereby preventing pollution caused by the leakage of hydrogen peroxide. After the storage tank 1 is filled, the liquid level sensor 4 transmits a signal to the control panel 5, which also controls the discharge valve 2 to close, and the hydrogen peroxide in the discharge pipe 3 flows back. The return valve 902 is opened, allowing the hydrogen peroxide in the discharge pipe 3 to enter the second storage chamber 19 and flow into the collection bucket, thereby preventing hydrogen peroxide from remaining in the discharge pipe 3.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A hydrogen peroxide automatic unloading device, comprising a storage tank (1); characterized in that: Also includes: A discharge valve (2), wherein the discharge valve (2) and the storage tank (1) are detachably connected via a discharge pipe (3); A monitoring component comprises a liquid level sensor (4) arranged in the storage tank (1) and a control panel (5) arranged on the storage tank (1); the liquid level sensor (4), the discharge valve (2) and the control panel (5) are electrically connected, and the opening and closing of the discharge valve (2) are controlled by the control panel (5); An anti-leakage component comprises a receiving member (6) arranged between a discharge valve (2) and a discharge pipe (3), and a collecting member (7) arranged outside the receiving member (6); a sensing member (8) is provided inside the receiving member (6); the sensing member (8) is electrically connected to a control panel (5) to control the opening and closing of the electromagnetic valve; a return member (9) is provided on a portion of the outer wall of the discharge pipe (3) located inside the receiving member (6); a control handle (10) is provided on the return member (9); and the control handle (10) passes through the receiving member (6).
2. The hydrogen peroxide automatic unloading device according to claim 1, characterized in that: The receiving member (6) comprises a support plate (601) arranged on the discharge valve (2), an upper sealing shell (602) and a lower sealing shell (603) movably connected to the support plate (601); a first sealing member (14) is provided on the upper sealing shell (602); a second sealing member (15) is provided on the lower sealing shell (603); and a locking member (16) is provided between the upper sealing shell (602) and the lower sealing shell (603).
3. The hydrogen peroxide automatic unloading device according to claim 2, characterized in that: The upper closed shell (602) is provided with a first storage cavity (17), and the upper closed shell (602) is provided with a first snap-in groove (18); the lower closed shell (603) is provided with a second storage cavity (19), and the lower closed shell (603) is provided with a second snap-in groove (20); the sensing component (8) includes a sensor, and the sensor is installed at the bottom end of the second storage cavity (19); the first sealing component (14) includes a first sealing strip (1401), and the first sealing strip (1401) is arranged along the edge of the upper closed shell (602) and the first snap-in groove; the second sealing component (15) includes a second sealing strip (1501), and the second sealing strip (1501) is arranged along the edge of the lower closed shell (603) and the second snap-in groove.
4. The hydrogen peroxide automatic unloading device according to claim 3, characterized in that: The outer edges of the upper sealing shell (602) and the lower sealing shell (603) are respectively provided with flanges (21); the locking member (16) includes a locking stud (1601) arranged on the flange (21), and a locking nut (1602) is provided on the locking stud (1601).
5. The hydrogen peroxide automatic unloading device according to claim 4, characterized in that: The collecting member (7) comprises a collecting barrel; a collecting pipe (23) is provided between the collecting barrel and the lower sealing shell (603).
6. The hydrogen peroxide automatic unloading device according to claim 5, characterized in that: The return member (9) comprises a return pipe (901) arranged on the discharge pipe (3) and a return valve (902) arranged on the return pipe (901); a control handle (10) is connected to the return valve (902) to control the opening or closing of the return valve (902).
Citation Information
Patent Citations
Hydrogen peroxide solution uninstallation device
CN206708733U