Distributing-paving all-in-one machine for cement stabilized macadam

Abstract

The utility model relates to a distributing-paving all-in-one machine for cement stabilized macadam. The distributing-paving all-in-one machine comprises a material bearing system, a carrying system, a distributing system and a surface leveling system, the material bearing system is arranged above the carrying system and provided with a discharging valve with the discharging direction facing the carrying system. A material distributing system is arranged at the bottom of the carrying system and used for distributing the gravel materials unloaded by the material bearing system when the carrying system advances; and the surface leveling system is connected with the tail part of the carrying system. The utility model has the beneficial effects that the material bearing system, the carrying system, the material distributing system and the leveling system are integrated, so that the difficulty of equipment scheduling and collaborative operation in the construction process is reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of filler distribution and paving equipment, and more specifically, to an integrated distribution and paving machine for cement-stabilized crushed stone. Background Art

[0002] Cement-stabilized crushed stone is a commonly used material for road base filling. It has a high density and conventional paving technology is difficult to achieve uniform distribution after spreading, resulting in poor compaction quality.

[0003] In the existing technology, a lightweight crawler-type concrete vibrating and leveling device with patent application number "CN202122144308.1" is mainly used for paving materials such as concrete, and can also be used for paving cement-stabilized gravel materials, but it requires cooperation with a spreading machine for spreading the materials. The construction process is relatively complicated and the construction quality is not easy to be effectively controlled. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a cement-stabilized crushed stone material distribution-paving integrated machine, including: a material receiving system, a carrying system, a distribution system and a surface leveling system;

[0005] Among them, the material receiving system is arranged above the carrying system, and the material receiving system has a unloading valve with the unloading direction facing the carrying system; a distribution system is provided at the bottom of the carrying system, and the distribution system is used to distribute the crushed stone unloaded by the material receiving system when the carrying system is moving; the surface leveling system is connected to the tail of the carrying system.

[0006] Preferably, the material receiving system includes a material box, a supporting jack and a discharge valve; the material box is connected to the carrying system through the supporting jack; the lower part of the material box is tilted inward and connected to the discharge valve; the discharge valve is semi-arc-shaped and is used to control the discharge section width B and the discharge height H.

[0007] Preferably, the transport system is a three-row wheel transport vehicle, including front wheels, crushing wheels, connecting axles and vehicle plates; the two wheels in the same row are connected by connecting axles; the vehicle plates are connected to the material box via supporting jacks.

[0008] Preferably, the distribution system is composed of conical distribution plates arranged in three rows, including: a first row of distribution plates, a second row of distribution plates, and a third row of distribution plates; wherein the distribution plate opening angles of the first row of distribution plates, the second row of distribution plates, and the third row of distribution plates and the heights of the bottoms of the distribution plates from the ground decrease successively; and a reinforced support is provided behind any distribution plate.

[0009] Preferably, the surface leveling system includes a counterweight and a screed plate; the counterweight is placed on the screed plate; the front end of the screed plate is connected to the carrying system; the weight of the counterweight is adjusted according to the compressibility of the paved material; the front end of the screed plate is higher than the rear end, the height of the rear end of the screed plate is the paving thickness h, and the width of the screed plate is the preset paving width b.

[0010] The beneficial effects of the utility model are:

[0011] 1. The utility model integrates the material receiving, transporting, laying and leveling systems into one, which reduces the difficulty of equipment scheduling and collaborative work during the construction process and improves work efficiency.

[0012] 2. The material receiving system provided by the utility model is equipped with a discharge valve, which can accurately control the discharge section width B and the discharge height H, ensuring the uniform distribution of materials during the paving process; and the material box is connected to the carrying system through a supporting jack, which enhances the stability of the equipment during operation and reduces the risk of material scattering due to vibration or uneven ground.

[0013] 3. The transport system provided by the present invention adopts a three-row wheel transport vehicle design, which enhances the overall carrying capacity and adapts to the mobility requirements of different terrains.

[0014] 4. The distribution system provided by the utility model is composed of conical distribution plates, and the opening angle and the bottom height from the ground of each row of distribution plates decrease successively. Such a design helps to improve the fluidity and uniformity of the crushed stone during paving. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A structural diagram of a cement-stabilized crushed stone distribution and paving machine provided in this application;

[0016] Figure 2 A schematic diagram of the connection between the material receiving system and the transport system provided in this application;

[0017] Figure 3 Schematic diagram of the connection between the material box and the discharge valve provided for this application;

[0018] Figure 4 A partial top view of the material spreading and paving machine provided in this application;

[0019] Figure 5 Schematic diagram of the connection between the rolling wheel and the vehicle plate provided for this application;

[0020] Figure 6 A schematic diagram of the structure of the cloth system provided for this application;

[0021] Explanation of the accompanying symbols: material receiving system 1, material box 11, unloading valve 13, supporting jack 12, carrying system 2, front wheel 21, rolling wheel 22, connecting wheel axle 23, vehicle plate 24, material distribution system 3, first row of material distribution plates 31, second row of material distribution plates 32, third row of material distribution plates 33, reinforced support 34, surface leveling system 4, counterweight block 41, leveling plate 42. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the following embodiments. The following embodiments are provided solely to facilitate understanding of the present invention. It should be noted that, within the scope of the present invention, modifications may be made by a person skilled in the art without departing from the principles of the present invention. Such improvements and modifications are also within the scope of the claims of the present invention.

[0023] Example 1:

[0024] Example 1 of the present application provides a cement stabilized gravel material distribution and paving machine, such as Figure 1 As shown, it includes: a material receiving system 1, a transporting system 2, a material distribution system 3 and a surface leveling system 4;

[0025] Among them, the material receiving system 1 is arranged above the transporting system 2, and the material receiving system 1 has a unloading valve 13 with the unloading direction toward the transporting system 2; a distribution system 3 is provided at the bottom of the transporting system 2, and the distribution system 3 is used to distribute the crushed stone unloaded by the material receiving system 1 when the transporting system 2 is moving; the surface leveling system 4 is connected to the tail of the transporting system 2.

[0026] like Figure 2 and Figure 3 As shown, the material receiving system 1 includes a material box 11, a supporting jack 12 and a discharge valve 13; the material box 11 is connected to the carrying system 2 through the supporting jack 12; the lower part of the material box 11 is tilted inward and connected to the discharge valve 13; the discharge valve 13 is semi-arc-shaped and is used to control the discharge section width B and the discharge height H.

[0027] like Figure 4 and Figure 5 As shown, the transport system 2 is a three-row wheel transport vehicle, including front wheels 21, crushing wheels 22, connecting axles 23 and vehicle plates 24; the two wheels in the same row are connected by connecting axles 23; the vehicle plates 24 are connected to the material box 11 through the supporting jacks 12.

[0028] like Figure 6As shown, the distribution system 3 is composed of conical distribution plates arranged in three rows, including: a first row of distribution plates 31, a second row of distribution plates 32, and a third row of distribution plates 33; wherein, the distribution plate opening angles of the first row of distribution plates 31, the second row of distribution plates 32, and the third row of distribution plates 33 and the heights of the bottoms of the distribution plates from the ground decrease successively; and a reinforcing support 34 is provided behind any distribution plate.

[0029] The surface leveling system 4 includes a counterweight 41 and a screed plate 42; the counterweight 41 is placed on the screed plate 42; the front end of the screed plate 42 is connected to the carrying system 2; the weight of the counterweight 41 is adjusted according to the compressibility of the paved material; the front end of the screed plate 42 is higher than the rear end, the rear end height of the screed plate 42 is the paving thickness h, and the width of the screed plate 42 is the preset paving width b.

[0030] Example 2:

[0031] Based on Example 1, Example 2 of the present application provides a method for using a cement-stabilized gravel distribution and paving machine, including:

[0032] Step 1: The cement-stabilized gravel prepared by the mixing tower is carried by the material box 11. The material-carrying system 1 is stabilized by adjusting the number of supporting jacks 12. The transport system 2 transports the equipment to the area to be paved and prepares for laying the material.

[0033] Step 2: The transport system 2 is a three-wheeled transport vehicle that can be self-propelled or towed by other transport machinery. The transport system 2 moves along a predetermined route. During the process, the unloading valve 13 opens and unloading begins. The unloading section width B and the unloading height H can be controlled by the opening and closing angle and the travel speed of the transport system 2 to achieve quantitative unloading.

[0034] Step 3: The distribution plate is conical and is located behind the distribution port and in front of the rolling wheel 22. It is equipped with a reinforced support 34 to increase the rigidity (anti-deformation ability) of the distribution plate. When the distribution plate contacts the cement-stabilized gravel, it pushes the contact part to the sides, thereby reducing the height of the pile and increasing the width, thus achieving distribution. Multiple distribution can reduce the resistance of a single distribution and make the distribution more uniform.

[0035] Step 4: The weight of the counterweight 41 can be adjusted according to the compressibility of the paving material. The front end of the screed plate 42 is higher than the rear end. The rear end height is the paving thickness h, and the width of the screed plate is the preset paving width b.

[0036] At this point, the single-pass spreading is completed and strip-shaped reciprocating paving can be continued. This solution saves materials and has high construction efficiency.

[0037] Specifically, the method provided in this embodiment is the method corresponding to the device provided in Example 1. Therefore, the parts in this embodiment that are the same or similar to those in Example 1 can be referenced to each other and will not be repeated in this application.

Claims

1. A cement-stabilized crushed stone material distribution and paving machine, characterized in that: include: Material receiving system (1), transporting system (2), material distribution system (3) and surface leveling system (4); The material receiving system (1) is arranged above the transporting system (2), and the material receiving system (1) has a discharge valve (13) with the discharge direction facing the transporting system (2); a material distribution system (3) is provided at the bottom of the transporting system (2), and the material distribution system (3) is used to distribute the crushed stone material discharged by the material receiving system (1) when the transporting system (2) is moving; and the surface leveling system (4) is connected to the tail of the transporting system (2).

2. The cement-stabilized crushed stone distribution and paving machine according to claim 1, characterized in that: The material receiving system (1) comprises a material box (11), a supporting jack (12) and a discharge valve (13); the material box (11) is connected to the carrying system (2) via the supporting jack (12); the lower part of the material box (11) is tilted inward and connected to the discharge valve (13); the discharge valve (13) is semi-arc-shaped and is used to control the discharge section width B and the discharge height H.

3. The cement-stabilized crushed stone distribution and paving machine according to claim 2, characterized in that: The transport system (2) is a three-row wheel transport vehicle, comprising a front wheel (21), a crushing wheel (22), a connecting wheel axle (23) and a vehicle plate (24); the two wheels in the same row are connected via the connecting wheel axle (23); the vehicle plate (24) is connected to the material box (11) via a supporting jack (12).

4. The cement-stabilized crushed stone distribution and paving machine according to claim 3, characterized in that: The distribution system (3) is composed of conical distribution plates arranged in three rows, including: a first row of distribution plates (31), a second row of distribution plates (32), and a third row of distribution plates (33); wherein the distribution plate opening angles and the heights of the distribution plate bottoms from the ground of the first row of distribution plates (31), the second row of distribution plates (32), and the third row of distribution plates (33) decrease in sequence; and a reinforcing support (34) is provided behind any distribution plate.

5. The cement-stabilized crushed stone distribution and paving machine according to claim 4, characterized in that: The surface leveling system (4) includes a counterweight (41) and a screed plate (42); the counterweight (41) is placed on the screed plate (42); the front end of the screed plate (42) is connected to the carrier system (2); the weight of the counterweight (41) is adjusted according to the compressibility of the paved material; the front end of the screed plate (42) is higher than the rear end, the rear end height of the screed plate (42) is the paving thickness h, and the width of the screed plate (42) is the preset paving width b.

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