Urea box mounting structure of bulldozer

By setting a mounting cavity and a mounting cover on the bulldozer fuel tank, combined with an open mounting head and a retaining ring, the problems of difficult removal and inconvenience in filling the urea tank are solved, and convenient maintenance and sealing effects are achieved.

CN223398751UActive Publication Date: 2025-09-30LIUGONG CHANGZHOU MACHINERY
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Patent Information

Application Number
CN202422929463.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-09-30
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing bulldozer urea tank installation structure makes it difficult to remove the urea tank separately. The fuel tank needs to be removed for maintenance. It is also inconvenient to refill urea and dust and rainwater are easily intruded.

Method used

An installation cavity is set on the bulldozer fuel tank, a urea tank is installed and sealed with a mounting cover, the urea tank filling port is extended to the opening, and is equipped with an opening mounting head and a guard ring for limiting and sealing, and is fixed by bolts for easy disassembly and assembly.

Benefits of technology

The urea tank can be easily disassembled and assembled, which prevents shaking and the intrusion of dust and rainwater, and improves maintenance efficiency and sealing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bulldozer urea box installation structure which comprises a urea box and an installation cover plate, an installation cavity is formed in a bulldozer fuel tank, the urea box is installed in the installation cavity, and the installation cover plate is installed at an opening of the installation cavity and used for sealing the installation cavity. An opening is formed in the mounting cover plate, a urea box filling port is formed in the urea box, and the urea box filling port extends to the opening. According to the scheme, the mounting cavity is formed in the fuel tank of the bulldozer, the urea tank is mounted in the mounting cavity, then the mounting cover plate is fixed to the opening for sealing, the purposes of mounting the urea tank and facilitating disassembly and assembly are achieved, the urea tank can be taken out only by disassembling the mounting cover plate when the urea tank needs to be taken out, and simplicity and convenience are achieved; the trouble that when the urea box breaks down and is maintained traditionally, the urea box can be taken out only by disassembling the fuel tank is avoided. And an opening is formed in the mounting cover plate, so that urea can be conveniently injected.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bulldozers, and in particular relates to a urea tank mounting structure for a bulldozer. Background Art

[0002] With the continuous improvement of national environmental protection policies, non-road vehicles have entered the National IV emission standard. To meet the new National IV regulations, exhaust treatment equipment must be installed at the rear end of the engine exhaust. This requires the entire machine to be equipped with urea for chemical reaction. Due to the compact internal structure of bulldozers, the urea tank is generally installed at the rear of the machine, together with the fuel tank. To improve the appearance, the outer protective shell of the urea tank is integrated with the fuel tank, leaving only a single opening for urea refilling.

[0003] Currently, there are two main urea filling port structures in the industry: one with a small door built into the protective shell at the urea tank filling port, and the other with a circular hole in the protective shell with a protective plate welded on top. Neither structure allows the urea tank to be removed independently. When the urea tank malfunctions and requires repair, the fuel tank must be removed before the urea tank can be removed. The former requires opening the small door at the urea tank filling port and then opening the urea tank lid to fill urea. Since the filling port is located inside, adding urea is more difficult. The latter has a gap between the urea filling port and the protective shell, allowing external dust and rainwater to easily enter. Utility Model Content

[0004] In order to solve the technical problem in the background art that the urea tank in the bulldozer is inconvenient to remove after installation, the purpose of the utility model is to provide a bulldozer urea tank installation structure that can solve the above problem.

[0005] The technical solution for achieving the purpose of the utility model is: a bulldozer urea tank mounting structure, comprising a urea tank and a mounting cover plate, a mounting cavity being provided on the bulldozer fuel tank, the urea tank being mounted in the mounting cavity, the mounting cover plate being mounted at the opening of the mounting cavity for sealing the mounting cavity; an opening being provided on the mounting cover plate, the urea tank having a urea tank filling port, the urea tank filling port extending to the opening.

[0006] In this solution, a mounting cavity is provided on the bulldozer fuel tank, and the urea tank is installed within the mounting cavity. The mounting cover is then fixed to the open opening to seal it, achieving the purpose of installing the urea tank and facilitating assembly and disassembly. When the urea tank needs to be removed, the mounting cover can be removed. This is simple and convenient, eliminating the traditional trouble of removing the fuel tank to remove the urea tank when the urea tank malfunctions and needs repair. The mounting cover is also provided with an opening, and the urea tank filling port on the urea tank extends into the opening, facilitating urea filling. The urea tank filling port extends through the opening to limit the urea tank, preventing it from shaking due to its unstable position within the mounting cavity. Furthermore, straps can be used in the mounting cavity to limit and secure the urea tank. This device has a simple structure and facilitates assembly and disassembly of the urea tank within the bulldozer fuel tank.

[0007] Furthermore, an open mounting head is included, the open mounting head being mounted in the opening, the open mounting head having an opening, and the urea tank filling port passing through the opening. In order to better limit the installation of the urea tank filling port, an open mounting head is added, and the urea tank filling port is mounted in the opening of the open mounting head.

[0008] Furthermore, the open mounting head protrudes toward the side where the urea tank is located to form a protrusion, and the opening is provided on the protrusion. In other words, one end of the open mounting head protrudes into the mounting cavity, leaving space for the opening, similar to the style of a fuel tank filler port on a car.

[0009] Furthermore, the mounting cover is provided with a waist-shaped mounting hole, and the open mounting head has a bolt hole corresponding to the waist-shaped mounting hole. The open mounting head is fixed to the mounting cover through the combination of the bolt hole, the waist-shaped mounting hole, and the mounting bolt. First, the mounting cover and the open mounting head are fixed by the mounting bolts, which facilitates installation and removal. Second, the waist-shaped mounting hole makes it easier to install and use when the open mounting head and the mounting cover do not match or are installed out of position, because the waist-shaped mounting hole is long and narrow, which improves installation efficiency.

[0010] Furthermore, the opening mounting head has an outwardly extending flange, which is mounted on the side of the mounting cover plate away from the urea tank and covers the opening, and the bolt holes are provided on the flange. In other words, the flange is larger than the opening, so that the flange can seal the opening on the outside of the mounting cover plate, preventing water and debris from entering the gap if the seal is not tight.

[0011] Furthermore, it also includes a guard ring, which is installed in the opening and is used to seal the gap between the urea tank filling port and the opening to prevent water and debris from entering when there is a gap, and also to avoid the problem of the urea tank filling port shaking in the opening.

[0012] Furthermore, the retaining ring is made of rubber, which is relatively soft, wear-resistant, and has a tighter seal.

[0013] Furthermore, the mounting cover is fixed to the bulldozer fuel tank by bolts, which facilitates installation and disassembly.

[0014] By adopting the above technical solution, the utility model has the following beneficial effects:

[0015] (1) A mounting cavity is provided on the bulldozer fuel tank, a urea tank is installed in the mounting cavity, and a mounting cover is used for sealing, so as to facilitate the disassembly and assembly of the urea tank. The mounting cover has an opening for the urea tank filling port to pass through and fill the urea tank with urea;

[0016] (2) In order to better limit the urea tank filling port, an open mounting head is added, and the urea tank filling port passes through the opening on the open mounting head;

[0017] (3) The mounting cover is provided with waist-shaped mounting holes corresponding to the bolt holes on the open mounting head, thereby improving installation efficiency and adaptability;

[0018] (4) The opening mounting head has a convex edge extending outward, which facilitates the sealing of the opening to prevent water and debris from entering;

[0019] (5) Add a rubber protective ring in the opening to improve the sealing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to make the content of the present invention easier to understand, the present invention is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings, wherein

[0021] Figure 1 This is a schematic diagram of the overall structure of the urea tank installed in the bulldozer fuel tank in the utility model;

[0022] Figure 2 for Figure 1 Exploded view of the structure installation.

[0023] The numbers in the accompanying drawings are: 1 urea tank; 2 mounting cover; 3 bulldozer fuel tank; 4 mounting cavity; 5 open portion; 6 opening; 7 urea tank filling port; 8 open mounting head; 9 opening; 10 protrusion; 11 waist-shaped mounting hole; 12 bolt hole; 13 mounting bolt; 14 flange; 15 retaining ring; 16 bolt. DETAILED DESCRIPTION

[0024] Example:

[0025] like Figure 1-Figure 2 As shown, this embodiment provides a bulldozer urea tank mounting structure, comprising a urea tank 1 and a mounting cover 2. A mounting cavity 4 is provided on the bulldozer fuel tank 3, wherein the urea tank 1 is mounted in the mounting cavity 4. The mounting cover 2 is mounted at an opening 5 of the mounting cavity 4 to seal the mounting cavity 4. The mounting cover 2 is provided with an opening 6, and the urea tank 1 has a urea tank filling port 7 extending to the opening 6. In this solution, a mounting cavity 4 is provided on the bulldozer fuel tank 3, the urea tank 1 is mounted in the mounting cavity 4, and the mounting cover 2 is fixed to the opening 5 for sealing. This achieves the purpose of mounting the urea tank 1 and facilitating assembly and disassembly. When the urea tank 1 needs to be removed, the urea tank 1 can be removed by simply removing the mounting cover 2. This is simple and convenient, and avoids the traditional trouble of removing the fuel tank before removing the urea tank 1 when the urea tank 1 malfunctions and needs to be repaired. The mounting cover 2 is provided with an opening 6, and a urea tank filling port 7 on the urea tank 1 extends to this opening 6, facilitating urea filling. Extending through the opening 6, the urea tank filling port 7 also serves to position the urea tank 1, preventing it from moving within the mounting cavity 4. Furthermore, straps can be used within the mounting cavity 4 to position and secure the urea tank 1. This device has a simple structure and facilitates the installation and removal of the urea tank 1 within the bulldozer's fuel tank 3.

[0026] Preferably, it further includes an open mounting head 8, which is installed in the opening 6. The open mounting head 8 has an opening 9, and the urea tank filling port 7 passes through the opening 9. In order to better limit the installation of the urea tank filling port 7, an open mounting head 8 is added, and the urea tank filling port 7 is installed in the opening 9 on the open mounting head 8. The open mounting head 8 protrudes toward the side where the urea tank 1 is located to form a protrusion 10, and the opening 9 is provided on the protrusion 10. In other words, one end of the open mounting head 8 protrudes into the installation cavity 4, and there is space for the opening 9, which is similar to the style of the fuel tank filling port of a car.

[0027] Preferably, the mounting cover plate 2 is provided with a waist-shaped mounting hole 11, and the open mounting head 8 is provided with a bolt hole 12 corresponding to the waist-shaped mounting hole 11. The open mounting head 8 is fixed to the mounting cover plate 2 through the cooperation of the bolt hole 12, the waist-shaped mounting hole 11, and the mounting bolt 13. First, the fixing of the mounting cover plate 2 and the open mounting head 8 by the mounting bolt 13 facilitates installation and removal; secondly, the waist-shaped mounting hole 11 is used. When the open mounting head 8 and the mounting cover plate 2 do not match or are installed out of position, the waist-shaped mounting hole 11 is long, which allows for better installation and use, thereby improving installation efficiency.

[0028] Preferably, the opening mounting head 8 has an outwardly extending convex edge 14, which is mounted on the side of the mounting cover 2 away from the urea tank 1 and covers the opening 6, and the bolt hole 12 is provided on the convex edge 14. In other words, the size of the convex edge 14 is larger than the size of the opening 6, so that the convex edge 14 can seal the opening 6 on the outside of the mounting cover 2, preventing water and debris from entering the gap if the seal is not tight.

[0029] Preferably, a retaining ring 15 is further included. The retaining ring 15 is installed in the opening 9 to seal the gap between the urea tank filling port 7 and the opening 9, thereby preventing water and debris from entering when there is a gap and preventing the urea tank filling port 7 from shaking in the opening 9. The retaining ring 15 is made of rubber, which is relatively soft and wear-resistant, and has a relatively tight seal.

[0030] Preferably, the mounting cover plate 2 is fixed to the bulldozer fuel tank 3 by bolts 16 to facilitate installation and removal.

[0031] Working principle: In this solution, a mounting cavity 4 is provided on the bulldozer fuel tank 3, and the urea tank 1 is installed in the mounting cavity 4. The mounting cover 2 is then fixed to the open portion 5 for sealing, thereby achieving the purpose of installing the urea tank 1 and facilitating assembly and disassembly. When the urea tank 1 needs to be removed, only the mounting cover 2 needs to be removed to remove the urea tank 1. This is simple and convenient, and eliminates the traditional trouble of removing the fuel tank before removing the urea tank 1 when the urea tank 1 breaks down for repair. In order to better limit the installation of the urea tank filling port 7, an open mounting head 8 is added, and the urea tank filling port 7 is installed in the opening 9 on the open mounting head 8. A rubber retaining ring 15 is installed in the opening 9 to seal the gap between the urea tank filling port 7 and the opening 9, thereby preventing water and debris from entering when there is a gap, and also avoiding the problem of the urea tank filling port 7 shaking in the opening 9.

[0032] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A bulldozer urea tank installation structure, characterized in that: The invention comprises a urea tank (1) and a mounting cover (2); a mounting cavity (4) is provided on a bulldozer fuel tank (3); the urea tank (1) is mounted in the mounting cavity (4); the mounting cover (2) is mounted at an open portion (5) of the mounting cavity (4) for sealing the mounting cavity (4); an opening (6) is provided on the mounting cover (2); a urea tank filling port (7) is provided on the urea tank (1), and the urea tank filling port (7) extends to the opening (6).

2. The bulldozer urea tank mounting structure according to claim 1, characterized in that: It also includes an open mounting head (8), which is mounted in the opening (6). The open mounting head (8) has an opening (9), and the urea tank filling port (7) passes through the opening (9).

3. The bulldozer urea tank mounting structure according to claim 2, characterized in that: The open mounting head (8) protrudes toward the side where the urea tank (1) is located to form a protruding portion (10), and the opening (9) is provided on the protruding portion (10).

4. The bulldozer urea tank mounting structure according to claim 2, characterized in that: The mounting cover plate (2) is provided with a waist-shaped mounting hole (11), the open mounting head (8) is provided with a bolt hole (12) corresponding to the waist-shaped mounting hole (11), and the open mounting head (8) is fixed to the mounting cover plate (2) through the cooperation of the bolt hole (12), the waist-shaped mounting hole (11) and the mounting bolt (13).

5. The bulldozer urea tank mounting structure according to claim 4, characterized in that: The open mounting head (8) has a convex edge (14) extending outward, the convex edge (14) is mounted on a side of the mounting cover plate (2) away from the urea tank (1) and covers the opening (6), and the bolt hole (12) is provided on the convex edge (14).

6. The bulldozer urea tank mounting structure according to claim 2, characterized in that: It also includes a retaining ring (15), which is installed in the opening (9) and is used to seal the gap between the urea tank filling port (7) and the opening (9).

7. The bulldozer urea tank mounting structure according to claim 6, characterized in that: The retaining ring (15) is made of rubber.

8. The bulldozer urea tank mounting structure according to claim 1, characterized in that: The mounting cover plate (2) is fixed to the bulldozer fuel tank (3) via bolts (16).