Butterfly plate of high-performance butterfly valve without tip connection

By introducing guide grooves, guide structures and honeycomb structures into the butterfly valve, combined with springs, guide plates and pull handles, the problems of low flow control accuracy and high energy consumption of existing butterfly valves are solved, and efficient flow control and lightweight design are achieved.

CN223399263UActive Publication Date: 2025-09-30HUNAN HANDA FLUID INTELLIGENT AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423000514.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-09-30
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The existing butterfly valve has a large disc plate mass, severe flow resistance and eddy current phenomenon, resulting in low flow control accuracy and high energy consumption.

Method used

A high-performance butterfly valve with no tip connection is designed. It adopts guide groove, guide structure, cavity and honeycomb structure, combined with spring, guide plate, positioning rod and pull handle to achieve quick disassembly and assembly and lightweight design.

Benefits of technology

Reduce flow resistance and eddy current, improve flow control accuracy, reduce equipment energy consumption, enhance disc plate strength and prevent deformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of butterfly valve accessories, and particularly relates to a butterfly plate of a high-performance butterfly valve without tip connection, which comprises a butterfly plate body, a plurality of diversion trenches are arranged on the front side and the back side of the butterfly plate body, positioning holes are arranged on the inner walls of the tops and the inner walls of the bottoms of the diversion trenches, a cavity is arranged in the butterfly plate body, and the positioning holes are arranged in the cavity. A plurality of flow guide grooves are formed in the upper portion of the base, flow guide structures are arranged in the multiple flow guide grooves, a honeycomb structure is fixedly arranged in the cavity and made of aluminum alloy, and each flow guide structure comprises an installation frame fixedly connected with the corresponding flow guide groove. By arranging a spring, a guide plate, a positioning rod, a connecting rod and a pull handle, the position of the positioning rod can be adjusted by pulling the pull handle, so that the flow guide structure can be rapidly inserted into the positioning hole and separated from the positioning hole, rapid disassembly and assembly of the flow guide structure are achieved, and follow-up maintenance is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of butterfly valve accessories, in particular to a butterfly plate of a high-performance butterfly valve with no tip connection. Background Art

[0002] A butterfly valve, also known as a flap valve, is a simple regulating valve that can be used for on-off control of low-pressure pipeline media. A butterfly valve is a valve with a disc as the closing member, which rotates around the valve shaft to open and close. A "tipless disc" refers to a disc without a pin or pin connection. This disc is usually connected to other components through other means to achieve the function of rotation or control movement. Butterfly valves can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media.

[0003] However, most of the existing disc plates are solid. Due to the large mass of the disc plates, the overall energy consumption of the equipment is increased. Secondly, the disc plates have a smooth surface and do not have a flow-guiding function, which increases the flow resistance and eddy current and reduces the flow control accuracy. Therefore, a disc plate for a high-performance butterfly valve with no tip connection is proposed. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a butterfly plate of a high-performance butterfly valve without a tip connection.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a butterfly plate of a high-performance butterfly valve with a tipless connection, comprising a disc plate body, a plurality of guide grooves are provided on the front and back of the disc plate body, positioning holes are provided on the top inner wall and the bottom inner wall of the guide groove, a cavity is provided in the disc plate body, and a guide structure is provided in the plurality of guide grooves.

[0006] As a further description of the above technical solution:

[0007] A honeycomb structure is fixedly provided in the cavity, and the honeycomb structure is made of aluminum alloy.

[0008] As a further description of the above technical solution:

[0009] The guide structure includes a mounting frame fixedly connected to the guide groove, a plurality of guide plates are provided in the mounting frame, a storage hole is provided on the top of the mounting frame, a through groove is provided on the front of the mounting frame, the through groove and the storage hole are connected, a spring is fixed in the storage hole, and a positioning rod is fixed on the top of the spring.

[0010] As a further description of the above technical solution:

[0011] A plurality of positioning shafts are fixedly provided in the mounting frame, and the guide plate is movably connected to the positioning shafts.

[0012] As a further description of the above technical solution:

[0013] A guide plate is fixedly provided on the top of the spring, and the guide plate is movably connected to the receiving hole. A positioning rod is fixedly provided on the top of the guide plate, and the positioning rod is adapted to the positioning hole.

[0014] As a further description of the above technical solution:

[0015] A connecting rod is fixedly provided on the outside of the guide plate, and one end of the connecting rod passes through the through slot and is fixedly provided with a pull handle.

[0016] As a further description of the above technical solution:

[0017] Two limiting grooves are provided on the inner wall of the receiving hole, and two limiting blocks are fixedly provided on the outside of the guide plate. The limiting blocks are movably connected to the limiting grooves.

[0018] The utility model has the following beneficial effects:

[0019] 1. Compared with the existing technology, the butterfly plate of the high-performance butterfly valve with no tip connection can reduce flow resistance and eddy current by setting the guide groove mounting frame and the guide plate, and improve the control accuracy of the equipment on the flow rate. In addition, by setting the spring, guide plate, positioning rod, connecting rod and pull handle, the position of the positioning rod can be adjusted by pulling the pull handle, so that it can be quickly inserted into and out of the positioning hole, thereby realizing rapid disassembly and assembly of the guide structure and facilitating subsequent maintenance.

[0020] 2. Compared with the existing technology, the butterfly plate of the high-performance butterfly valve with no tip connection can reduce the weight of the equipment to achieve lightweight design by setting a cavity, reduce the operating torque and energy consumption of the equipment, and improve the operating performance of the valve. It can also improve the overall strength of the disc plate by setting a honeycomb structure to prevent deformation in high-pressure or large-diameter applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of a butterfly plate of a high-performance butterfly valve with no tip connection proposed by the utility model;

[0022] Figure 2 This is a schematic diagram of the front cross-section structure of a butterfly plate of a high-performance butterfly valve without a tip connection proposed by the utility model;

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the disc body of the butterfly plate of a high-performance butterfly valve with no tip connection proposed by the utility model;

[0024] Figure 4 This is an exploded schematic diagram of the flow guide structure in the butterfly plate of a high-performance butterfly valve without a tip connection proposed by the utility model;

[0025] Figure 5 This is a schematic diagram of the enlarged structure of part A of the butterfly plate of a high-performance butterfly valve with no tip connection proposed by the utility model.

[0026] Legend:

[0027] 1. Disc plate body; 2. Guide groove; 3. Positioning hole; 4. Cavity; 5. Honeycomb structure; 6. Guide structure; 601. Mounting frame; 602. Guide plate; 603. Storage hole; 604. Through groove; 605. Spring; 606. Guide plate; 607. Positioning rod; 608. Connecting rod; 609. Pull handle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Reference Figures 1 to 5 The present invention provides a high-performance butterfly valve disc with a tipless connection, comprising a disc body 1, a plurality of guide grooves 2 provided on the front and back of the disc body 1, and positioning holes 3 provided on the top inner wall and the bottom inner wall of the guide groove 2;

[0030] In order to achieve the purpose of reducing energy consumption and improving the strength of the disc plate, a cavity 4 is provided in the disc plate body 1. A honeycomb structure 5 is fixedly provided in the cavity 4. The honeycomb structure 5 is made of aluminum alloy. The provision of the cavity 4 can reduce the weight of the equipment to achieve a lightweight design, reduce the operating torque and energy consumption of the equipment, and improve the operating performance of the valve. The design of the honeycomb structure 5 can improve the overall strength of the disc plate and prevent deformation in high-pressure or large-caliber applications.

[0031] In order to achieve the purpose of diversion, a plurality of diversion grooves 2 are each provided with a diversion structure 6, and the diversion structure 6 includes a mounting frame 601 fixedly connected to the diversion groove 2, a plurality of guide plates 602 are provided in the mounting frame 601, a plurality of positioning shafts are fixed in the mounting frame 601, the guide plates 602 and the positioning shafts are movably connected, a storage hole 603 is provided on the top of the mounting frame 601, a through groove 604 is provided on the front of the mounting frame 601, the through groove 604 and the storage hole 603 are communicated, a spring 605 is fixed in the storage hole 603, a positioning rod 607 is fixed on the top of the spring 605, a guide plate 606 is fixed on the top of the spring 605, the guide plate 606 and the storage hole 603 are movably connected, the inner wall of the storage hole 603 is provided with two limit grooves, and the outer fixing of the guide plate 606 There are two limit blocks, and the limit blocks and the limit grooves are movably connected. A positioning rod 607 is fixed on the top of the guide plate 606, and the positioning rod 607 is adapted to the positioning hole 3. A connecting rod 608 is fixed on the outside of the guide plate 606, and one end of the connecting rod 608 passes through the through groove 604 and is fixed with a pull handle 609. The setting of the guide groove 2, the mounting frame 601 and the guide plate 602 can reduce flow resistance and eddy current, and improve the control accuracy of the equipment on the flow rate. By setting a spring 605, a guide plate 606, a positioning rod 607, a connecting rod 608 and a pull handle 609, the position of the positioning rod 607 can be adjusted by pulling the pull handle 609, so that it can be quickly inserted into and out of the positioning hole 3, thereby realizing rapid disassembly and assembly of the guide structure 6, and facilitating subsequent maintenance.

[0032] Working principle: Before being put into use, install the mounting frame 601 in the guide groove 2. First, pull the two sets of handles 609 on the mounting frame 601 in the direction of approaching each other at the same time. The handle 609 drives the connecting rod 608, and the connecting rod 608 drives the guide plate 606. The guide plate 606 drives the positioning rod 607 to retract into the storage hole 603. Then, place the mounting frame 601 in the guide groove 2, and then release the handle 609. Under the thrust of the spring 605, the positioning rod 607 is inserted into the positioning hole 3 to realize the installation of the guide structure 6. The setting of the guide structure 6 can play the role of diversion when the valve is open and the disc plate is tilted. It can reduce flow resistance and eddy current, and improve the control accuracy of the equipment on flow. If the guide structure 6 needs to be removed for maintenance later, the two sets of pull handles 609 are pulled in the direction of approaching each other at the same time. The pull handle 609 drives the guide plate 606 through the connecting rod 608, and the guide plate 606 drives the positioning rod 607 to make it disengage from the positioning hole 3, and then the mounting frame 601 is pulled outward to remove it. The setting of the cavity 4 can reduce the weight of the equipment to achieve a lightweight design, reduce the operating torque and energy consumption of the equipment, and improve the operating performance of the valve. The design of the honeycomb structure 5 can improve the overall strength of the disc plate and prevent deformation in high-pressure or large-caliber applications.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-performance butterfly valve disc with no tip connection, comprising a disc body (1), characterized in that: The front and back sides of the disc plate body (1) are both provided with a plurality of guide grooves (2), the top inner wall and the bottom inner wall of the guide groove (2) are both provided with positioning holes (3), a cavity (4) is provided in the disc plate body (1), and a plurality of the guide grooves (2) are each provided with a guide structure (6).

2. The butterfly plate of a high-performance butterfly valve with no tip connection according to claim 1, characterized in that: A honeycomb structure (5) is fixedly provided in the cavity (4), and the honeycomb structure (5) is made of aluminum alloy.

3. The butterfly plate of a high-performance butterfly valve with a tipless connection according to claim 1, characterized in that: The guide structure (6) comprises a mounting frame (601) fixedly connected to the guide groove (2), a plurality of guide plates (602) are provided in the mounting frame (601), a receiving hole (603) is provided at the top of the mounting frame (601), a through slot (604) is provided on the front of the mounting frame (601), the through slot (604) and the receiving hole (603) are in communication, a spring (605) is fixedly provided in the receiving hole (603), and a positioning rod (607) is fixedly provided on the top of the spring (605).

4. The butterfly plate of a high-performance butterfly valve with a tipless connection according to claim 3, characterized in that: A plurality of positioning shafts are fixedly provided in the mounting frame (601), and the guide plate (602) is movably connected to the positioning shafts.

5. The butterfly plate of a high-performance butterfly valve with a tipless connection according to claim 3, characterized in that: A guide plate (606) is fixedly provided on the top of the spring (605), and the guide plate (606) is movably connected to the receiving hole (603). A positioning rod (607) is fixedly provided on the top of the guide plate (606), and the positioning rod (607) is adapted to the positioning hole (3).

6. The butterfly plate of a high-performance butterfly valve with no tip connection according to claim 5, characterized in that: A connecting rod (608) is fixedly provided on the outside of the guide plate (606), and one end of the connecting rod (608) passes through the through slot (604) and is fixedly provided with a pull handle (609).

7. The butterfly plate of a high-performance butterfly valve with a tipless connection according to claim 5, characterized in that: The inner wall of the receiving hole (603) is provided with two limiting grooves, and the outside of the guide plate (606) is fixedly provided with two limiting blocks, and the limiting blocks and the limiting grooves are movably connected.