Heat treatment device for seamless calcium line production

By designing a heat treatment device for seamless calcium wire production with a heating chamber and a cooling chamber, and adopting microwave heating and automatic control, the problems of low efficiency and uneven heating in traditional heat treatment are solved, and efficient and stable calcium wire production is achieved.

CN223400038UActive Publication Date: 2025-09-30GONGYI LONGFU REFRACTORY CO LTD
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Patent Information

Application Number
CN202422750499.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-30
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing heat treatment process in seamless calcium wire production is inefficient, requires a lot of manual intervention, and has unstable product quality. The uneven heating leads to poor mechanical properties and microstructure.

Method used

A heat treatment device consisting of a heating chamber and a cooling chamber was designed. Microwave heating tubes were used for uniform heating, and electric telescopic rods and lifting rods were combined to achieve automated control. A remote monitoring system and an insulation layer were used to improve efficiency and sealing performance, and a coolant circulation system was used to ensure the cooling effect.

Benefits of technology

The heating and cooling processes are carried out independently and efficiently, which reduces manual intervention, improves production efficiency and product quality, ensures heating uniformity, and enhances the mechanical properties and microstructural stability of the calcium wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of seamless calcium line production, in particular to a heat treatment device for seamless calcium line production, which comprises a treatment box, an auxiliary device and a partition plate, a cavity without a front side wall is arranged in the treatment box, and a baffle is arranged at the front end of the center of the cavity. Slideways are arranged on the rear side wall of the center of the cavity and the inner side of the baffle, sliding strips are arranged in the slideways, the cavity is divided into a heating cavity and a cooling cavity by the partition plate, a placement plate is arranged at the center in the heating cavity, an electric telescopic rod is arranged on one side wall of the heating cavity, and a control block is arranged at one end of the electric telescopic rod. Microwave heating pipes are arranged on the upper side wall and the lower side wall of the heating cavity, the auxiliary device comprises a lifting rod, an auxiliary rod and a moving plate, a cooling box is arranged on the bottom wall of the cooling cavity, the space utilization rate and the treatment efficiency are remarkably improved, meanwhile, the product quality and stability are guaranteed, and therefore the mechanical property of the calcium line and the stability of a microstructure are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of seamless calcium wire production, in particular to a heat treatment device for seamless calcium wire production. Background Art

[0002] As we all know, heat treatment is a crucial link in the existing seamless calcium wire production process. Traditional heat treatment methods often adopt a single heating and cooling process, and the equipment structure is relatively simple, which makes it difficult to meet the needs of modern industrial production for efficient, precise and automated control.

[0003] Specifically, traditional heat treatment equipment often requires frequent manual intervention and adjustments during heating or cooling operations, which not only reduces production efficiency but also easily leads to unstable product quality due to the many uncontrollable factors in manual operation. In addition, during the heating process, the heating method is not uniform enough, which easily leads to temperature gradients inside the calcium wire, thereby affecting its mechanical properties and microstructure. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the utility model provides a heat treatment device for producing seamless calcium wire.

[0006] (2) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat treatment device for seamless calcium wire production, comprising a treatment box, an auxiliary device and a partition plate, wherein a cavity without a positive side wall is provided in the treatment box, a baffle is provided at the front end of the center of the cavity, a slide is provided on the rear side wall at the center of the cavity and on the inner side of the baffle, a slide is provided in the slide, the slide passes through the slide and is slidably connected to the slide, the partition plate is between two of the slides, the partition plate divides the cavity into a heating chamber and a cooling chamber, a placement plate is provided at the center of the heating chamber, the placement plate is adapted to the heating chamber, the heating chamber An electric telescopic rod is provided on one side wall of the hot chamber, and a control block is provided at one end of the electric telescopic rod, and the control block is in contact with the placement plate. Microwave heating tubes are provided on the upper and lower side walls of the heating chamber, and the auxiliary device is at the rear end of the cooling chamber. The auxiliary device includes a lifting rod, an auxiliary rod and a movable plate. The lifting rod and the auxiliary rod are arranged parallel to the rear end of the cooling chamber, the lifting rod passes through one end of the rear side of the movable plate and is threadedly connected to it, the auxiliary rod passes through one end of the rear side of the movable plate and is slidably connected to it, the movable plate is adapted to and slidably connected to the cooling chamber, and a cooling box is provided on the bottom wall of the cooling chamber.

[0008] In order to realize the automatic lifting of the movable plate and reduce manual intervention, the utility model has the following improvements: a motor is provided at one end of the upper side wall of the processing box, and the lifting rod passes through the upper side wall of the processing box and is connected to the output end of the motor.

[0009] In order to facilitate the replacement and circulation of the coolant in the cooling box, the present invention has the following improvements: a liquid inlet pipe with a water pump is provided at one end of the bottom wall of the cooling box, and a liquid outlet pipe is provided at the other end.

[0010] In order to prevent the processing box from sliding or tipping over during operation, the present invention has the following improvements: a placement rack is provided on the bottom wall of the processing box, and anti-slip grooves are provided on the bottom wall of the placement rack.

[0011] In order to enhance the sealing performance and facilitate the installation and removal of the partition plate, the utility model has the following improvements: a sealing block is provided on the upper side wall of the baffle, an opening is provided on the upper side wall of the processing box, the sealing block passes through the opening and is slidably connected thereto, and a handle is provided on the upper end of the sealing block.

[0012] In order to further enhance the sealing performance of the heating chamber and the cooling chamber, the present invention has the following improvements: the heating chamber and the cooling chamber are both provided with sealing doors on their front side walls, and a switch lock is provided on one side of the sealing door.

[0013] In order to reduce the energy exchange between the heating chamber and the cooling chamber and the outside world, the present invention has the following improvements: the side walls of the heating chamber and the cooling chamber are both provided with a heat-insulating layer.

[0014] In order to realize remote monitoring and control of the microwave heating tube, the utility model has the following improvements: a remote control system is provided in the microwave heating tube.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the present invention provides a heat treatment device for seamless calcium wire production, which has the following beneficial effects:

[0017] The heat treatment device for seamless calcium wire production is provided with a heating chamber and a cooling chamber, which realizes independent and simultaneous heating and cooling processes, significantly improving space utilization and processing efficiency. In conjunction with the auxiliary device and the electric telescopic rod, the motor output drives the lifting rod to rotate, and under the limit of the auxiliary rod, the movable plate is raised and lowered, together forming an efficient heat treatment system, realizing automatic control of the processing process, reducing manual intervention, improving production efficiency and safety, and ensuring product quality and stability. The microwave heating tubes are evenly arranged on the upper and lower sides of the heating chamber to ensure that the calcium wire is uniformly heated in all directions during the heating process, improving heating efficiency and quality, reducing the generation of temperature gradients and thermal stress, and thus improving the mechanical properties of the calcium wire and the stability of the microstructure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is an overall schematic diagram of the structural processing box of the utility model;

[0019] Figure 2 This is a schematic diagram of the interior of the structural processing box 1 of the utility model;

[0020] Figure 3 This is a schematic diagram of the interior of the treatment box 2 of the utility model structure;

[0021] Figure 4 This is a schematic diagram of the interior of the structural processing box 3 of the utility model.

[0022] In the figure: 1. Processing box; 2. Motor; 3. Sealing block; 4. Handle; 5. Sealing door; 6. Switch lock; 7. Placement rack; 8. Lifting rod; 9. Moving plate; 10. Auxiliary rod; 11. Microwave heating tube; 12. Placement plate; 13. Control block; 14. Partition plate; 15. Cooling box; 16. Electric telescopic rod; 17. Slide; 18. Slide bar; 19. Baffle. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Please refer to Figure 4 above, a heat treatment device for seamless calcium wire production, including a processing box 1, an auxiliary device and a partition plate 14, a cavity without a positive side wall is provided in the processing box 1, a baffle 19 is provided at the front end of the center of the cavity, a slide 17 is provided on the rear side wall at the center of the cavity and the inner side of the baffle 19, a slide 18 is provided in the slide 17, the slide 18 passes through the slide 17 and is slidably connected thereto, the partition plate 14 is between the two slides 18, the partition plate 14 divides the cavity into a heating chamber and a cooling chamber, a placement plate 12 is provided at the center of the heating chamber, the placement plate 12 is adapted to the heating chamber, an electric telescopic rod 16 is provided on one side wall of the heating chamber, a control block 13 is provided at one end of the electric telescopic rod 16, the control block 13 is fitted with the placement plate 12, microwave heating tubes 11 are provided on the upper and lower side walls of the heating chamber, the auxiliary device is at the rear end of the cooling chamber, the auxiliary device includes a lifting rod 8, an auxiliary rod 10 and movable plate 9, the lifting rod 8 and the auxiliary rod 10 are arranged parallel to the rear end of the cooling chamber, the lifting rod 8 passes through one end of the rear side of the movable plate 9 and is threadedly connected thereto, the auxiliary rod 10 passes through one end of the rear side of the movable plate 9 and is slidably connected thereto, the movable plate 9 is adapted and slidably connected to the cooling chamber, the bottom wall of the cooling chamber is provided with a cooling box 15, one end of the upper side wall of the processing box 1 is provided with a motor 2, the lifting rod 8 passes through the upper side wall of the processing box 1 and is connected to the output end of the motor 2, one end of the bottom wall of the cooling box 15 is provided with a liquid inlet pipe with a water pump, and the other end is provided with a liquid outlet pipe, the upper side wall of the baffle 19 is provided with a sealing block 3, the upper side wall of the processing box 1 is provided with an opening, the sealing block 3 passes through the opening and is slidably connected thereto, the upper end of the sealing block 3 is provided with a handle 4, the heating chamber and the positive side wall of the cooling chamber are both provided with a sealing door 5, a switch lock 6 is provided on one side of the sealing door 5, and a remote control system is provided in the microwave heating tube 11.

[0025] During use, the seamless calcium wire is placed on the placement plate 12, the sealing door 5 is closed, the microwave heating tube 11 is started, the heating temperature and time are set through the remote control system, the microwave heating tube 11 starts to work, and the placement plate 12 is arranged in a mesh shape, which can evenly heat the calcium wire in the heating cavity. After the heating is completed, the handle 4 is pulled, and the slide bar 18 slides in the slideway 17, driving the partition plate 14 and the sealing block 3 to move, which can be removed. At this time, the cooling cavity and the heating cavity are connected, and the motor 2 is started. The output of the motor 2 drives the lifting rod 8 to rotate. Under the limit of the auxiliary rod 10, the movable plate 9 is lifted and lowered, and the movable plate 9 moves to the position aligned with the placement plate 12. The plates 12 are placed parallel, and the electric telescopic rod 16 is started. The electric telescopic rod 16 is extended to drive the control block 13 to move. The control block 13 pushes the seamless calcium wire to move onto the movable plate 9, and the electric telescopic rod 16 is retracted. The partition plate 14 is installed to separate the cooling chamber and the heating chamber again, and the motor 2 is started. According to the above operation, the movable plate 9 and the seamless calcium wire are moved to fit the upper side wall of the cooling box 15. Coolant is provided in the cooling box 15 to facilitate cooling of the seamless calcium wire. At the same time, the coolant can be continuously circulated through the liquid inlet pipe and the liquid outlet pipe with a water pump to improve the cooling effect. After cooling is completed, the sealed door 5 of the cooling chamber is opened and the treated calcium wire is taken out.

[0026] During actual use, it is necessary to improve the safety and stability of the equipment to prevent it from tipping over. In order to meet the above requirements, in this embodiment, the bottom wall of the processing box 1 is provided with a placement rack 7, and the bottom wall of the placement rack 7 is provided with anti-slip grooves.

[0027] During actual use, it is necessary to reduce the energy exchange between the heating chamber and the cooling chamber and the outside world and improve energy utilization and processing efficiency. In order to meet the above requirements, in this embodiment, the side walls of the heating chamber and the cooling chamber are both provided with an insulation layer.

[0028] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heat treatment device for seamless calcium wire production, comprising a treatment box (1), an auxiliary device and a partition plate (14), characterized in that: The processing box (1) is provided with a cavity without a positive side wall, a baffle (19) is provided at the front end of the center of the cavity, a slideway (17) is provided on the rear side wall at the center of the cavity and the inner side of the baffle (19), a slide bar (18) is provided in the slideway (17), the slide bar (18) passes through the slideway (17) and is slidably connected thereto, the partition plate (14) is between the two slide bars (18), and the partition plate (14) divides the cavity into a heating chamber and a cooling chamber, a placement plate (12) is provided at the center of the heating chamber, the placement plate (12) is adapted to the heating chamber, and an electric telescopic rod (16) is provided on one side wall of the heating chamber, one end of the electric telescopic rod (16) A control block (13) is provided, and the control block (13) is fitted with the placement plate (12). Microwave heating tubes (11) are provided on the upper and lower side walls of the heating chamber. The auxiliary device is at the rear end of the cooling chamber. The auxiliary device includes a lifting rod (8), an auxiliary rod (10) and a movable plate (9). The lifting rod (8) and the auxiliary rod (10) are arranged in parallel at the rear end of the cooling chamber. The lifting rod (8) passes through one end of the rear side of the movable plate (9) and is threadedly connected to it. The auxiliary rod (10) passes through one end of the rear side of the movable plate (9) and is slidably connected to it. The movable plate (9) is adapted to and slidably connected to the cooling chamber. A cooling box (15) is provided on the bottom wall of the cooling chamber.

2. A heat treatment device for seamless calcium wire production according to claim 1, characterized in that: A motor (2) is provided at one end of the upper side wall of the processing box (1), and the lifting rod (8) passes through the upper side wall of the processing box (1) and is connected to the output end of the motor (2).

3. A heat treatment device for seamless calcium wire production according to claim 2, characterized in that: A liquid inlet pipe with a water pump is provided at one end of the bottom wall of the cooling box (15), and a liquid outlet pipe is provided at the other end.

4. A heat treatment device for seamless calcium wire production according to claim 3, characterized in that: The bottom wall of the processing box (1) is provided with a placement rack (7), and the bottom wall of the placement rack (7) is provided with anti-slip grooves.

5. The heat treatment device for seamless calcium wire production according to claim 4, characterized in that: The upper side wall of the baffle (19) is provided with a sealing block (3), the upper side wall of the processing box (1) is provided with an opening, the sealing block (3) passes through the opening and is slidably connected thereto, and the upper end of the sealing block (3) is provided with a handle (4).

6. A heat treatment device for seamless calcium wire production according to claim 5, characterized in that: The heating chamber and the cooling chamber are both provided with sealed doors (5) on their front side walls, and a switch lock (6) is provided on one side of the sealed door (5).

7. A heat treatment device for seamless calcium wire production according to claim 6, characterized in that: The side walls of the heating chamber and the cooling chamber are both provided with a thermal insulation layer.

8. The heat treatment device for seamless calcium wire production according to claim 7, characterized in that: A remote control system is provided in the microwave heating tube (11).